EP0979332B1 - Method for making prefabricated structural elements, and prestressed structure produced with said elements - Google Patents
Method for making prefabricated structural elements, and prestressed structure produced with said elements Download PDFInfo
- Publication number
- EP0979332B1 EP0979332B1 EP99904942A EP99904942A EP0979332B1 EP 0979332 B1 EP0979332 B1 EP 0979332B1 EP 99904942 A EP99904942 A EP 99904942A EP 99904942 A EP99904942 A EP 99904942A EP 0979332 B1 EP0979332 B1 EP 0979332B1
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- European Patent Office
- Prior art keywords
- mold
- sleeve
- sleeves
- sheath
- elements
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/16—Suspension cables; Cable clamps for suspension cables ; Pre- or post-stressed cables
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/10—Ducts
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/28—Concrete reinforced prestressed
Definitions
- the present invention relates to the construction of prestressed structures from elements in prefabricated concrete conjugates.
- the invention applies in particular, but not exclusively for cantilever bridges with prefabricated segments with conjugate joints (see for example the article: “Evolution and recent developments of prefabricated segment bridges "de Jacques Mathivat, Annals of the Technical Institute of Building and Public Works, Supplement to No. 342, September 1976, pages 21-32, or the request for Patent E-P-A-0 462 350).
- the successively assembled elements (segments) of the bridge are produced one after the other, the front face of the element n serving to delimit the rear side of the mold for manufacturing the element n + 1.
- These faces are glued to each other during the installation of the element n + 1 on the site. Complementary reliefs are usually provided on these faces to facilitate their mutual positioning and to help support the element n + 1 before its final fixing.
- the positioning of the sheath sections in the elements must be very precise so that the cables of prestress can be threaded without difficulty.
- the joint can be made according to two methods: "dry joint” when the faces of concrete come juxtaposed without interface product; or "glued joint” when an interface adhesive is placed on the joint right.
- the sealing responds by in addition to the need to prevent epoxy glue or analog arranged between the elements can penetrate into sheaths and hinder the introduction of cables.
- the sheaths are usually injected with a filler (cement grout, grease wax, resin ...) used in particular to protect cables against corrosion. This product must not escape outside sheath during injection.
- Certain areas of the structure may have a fairly high density of sheaths, and we don't have the assurance that the epoxy glue will seal between these ducts. This results in the serious risk that grout injected under pressure into a sheath comes to infiltrate in one or more neighboring ducts, where the injection then becomes very difficult if not impossible.
- Patent application FR-A-2,596,439 describes a connecting device between sheath sections of prestressed, comprising an engaged cylindrical sleeve between the mouths of two contiguous sections for ensure the continuity of the sheath, and an elastic seal surrounding the cylindrical sleeve to realize sealing and compensating for irregularities in positioning of the blocks and their dimensional deviations.
- An object of the present invention is to provide a simple and effective solution to the problems encountered to carry out the prestressing of structures built at from prefabricated elements combined.
- the positioning fitting can be the same piece that the fitting that will seal between the sleeves after the final assembly of the elements. In in this case, you can leave the fitting in place in one or the other of the two sleeves during the storage of elements.
- the sleeves and fitting provide precise and correct positioning of each section of sheath in each element, as well as the correct alignment of successive sections. Dimensional deviations to compensate are thus minimized.
- the sealing fittings which are fitted with the sleeves ending the sheath sections on the face of one of the elements, engage in the sleeves ending the corresponding sheath sections of the other element.
- This engagement realizes the sheath tightness vis-à-vis the glue, one of the complementary faces of which is generally coated. It also ensures the absence of communication with the outside or between neighboring ducts when injecting cement grout or other product filling in the ducts.
- the sealing connection can be a single piece with one of the two sleeves. But it is preferably removably attached to one of the two sleeves, for example by screwing or interlocking elastic.
- the invention also relates to a work of construction, comprising an assembly of elements prefabricated with a series of elements as defined above, the contact faces of the conjugate elements being applied against each other so that the sheath sections are arranged in the extension the from each other to form complete sheaths, with fittings engaged in the sleeves to connect so waterproof the adjacent sheath sections, and in which prestressing cables and a filler occupy the interior of the sheaths.
- the invention is described below in its application to bridges with prefabricated segments with joints conjugates.
- Element 1 has the general shape of a delimited box internally by a base 2, laterally by two walls 3 inclined symmetrically, and above by an apron 4 extended laterally beyond the walls 3 to set the width of the bridge.
- element 1 is delimited by a rear face 6 and a front face 7 substantially parallel.
- the rear face 6 is intended for come into contact against the front face, in shape complementary, of the previous element installed on the structure under construction (in the case of the first element installed on a bridge pier, the front complementary belongs to this stack).
- the face front 7 of element 1 is intended to receive the face back of the next item to be put in place.
- the contact faces of complementary shapes of the adjacent elements are provided with reliefs 8 a , 8 b ensuring good relative positioning of the elements when they are brought together.
- these reliefs are situated on the side walls of the end faces 3 of the elements, and have the shape of a part of trapezoidal profile bosses 8 has made during the molding on the front face 7 a of the element 1 a , and on the other hand recesses with a complementary trapezoidal profile 8.8 b produced during molding on the rear face 6.6 b of the element 1, 1 b .
- an assembly adhesive is for example an epoxy resin with which one or the other of the two complementary faces is coated before assembly.
- the element 1.1 b is clamped against the previous element la, so that the recesses 8.8 b with trapezoidal profile formed on its rear face 6.6 b provide support on the complementary bosses 8 a of the front face 7 a of the preceding element 1 a to support it before the setting of the glue.
- the reliefs at least partially take up the shearing force exerted at the joint by the load of the work
- Element 1 has a number of sections of longitudinal sheath 10, intended to receive cables prestressing. These cables are anchored on the structure to their ends by means of anchoring devices appropriate. Some of these anchors 11 can optionally be arranged on bosses 12 provided inside the box shape of the element.
- the sheath sections 10 open onto the rear face 6. and / or on the front face 7 of the element. He imports ensure the continuity and tightness of each sheath prestressing at the level of the faces in contact with the elements adjacent. For this, use is made, according to the invention, of connecting pieces (sleeves and fittings) which are described below.
- the successive elements 1 are prefabricated in molded concrete.
- Figures 2 to 5 illustrate the prefabrication of two consecutive elements 1 a , 1 b .
- Positioning pads 16 are fixed on the inside of the wall 15, for example by welding. These studs 16, of generally cylindrical shape, are used to install the sheath sections 10 a of the first element 1 a in the mold.
- each sheath section 10 a is engaged in a sleeve 18a to an inner stopper 19 is provided in the sleeve.
- the seal between the sheath section 10 a and the sleeve 18 a is produced in a conventional manner using a heat-shrinkable sheath or an adhesive tape 20.
- the sleeve 18 a is in a sufficiently rigid material so as not to deform when the concrete is poured into the mold, for example a plastic such as high density polyethylene.
- the sleeve 18 a has an enlarged portion 21 a of suitable shape to come into engagement on the positioning pad 16.
- the sleeve 18 has connected to the sheath section 10 a is engaged on the pad 16 by an operator.
- the sleeve 18 a is thus positioned accurately against the wall 15 of the mold and retained in this position by the latching means provided on the positioning boss 16.
- These means may comprise an elastic member 22 housed in an annular groove 23 provided outside the cylindrical shape of the positioning pad 16, and cooperating with another annular groove 24 a provided in the interior shape of the enlarged portion 21 a of the sleeve 18 a .
- the member 22 consists for example of an O-ring spring with flat turns which can be crushed when it is compressed radially.
- the concrete is poured into the mold.
- the element 1 a can be extracted from the mold, the wall 15 being removed by tearing off the positioning pads 16 from the sleeves 18 a .
- This wall 15 releases the front face 7a of the element.
- the front end 25 a of the sleeve 18 a which was applied against the wall 15, lies in the plane of the front face 7 a .
- the constitution of the element la in the vicinity of the front end of a section of sheath 10 a is shown in FIG. 3.
- the front face 7a of the element 1 is used to define the rear side of the manufacturing mold of the next element 1b (figure 4).
- a positioning connector 30 is engaged in the enlarged portion 21 a of each sleeve 18 a appearing on the front face 7 a of the first element 1 a .
- connection 30 can be made of a more flexible material than the sleeve 18 a , for example of a low density polyethylene having a modulus of elasticity of the order of 500 N / mm 2 .
- a rear portion of connector 30 has an outer shape corresponding to the inner shape of the widened portion 21a of the sleeve 18a, with in particular an annular bead 31 complementary to the annular groove 24a of the sleeve 18 a. This rear portion of the connector 30 is pushed into the widened portion 21a of the sleeve 18a, where it is held in place by the cooperation of the bead 31 with the annular groove 24 a.
- the other (front) part of the connector 30 protrudes beyond the front face 7a of the element 1 a.
- This front part may have an outer contour of generally frustoconical shape provided with another annular bead 32.
- this frustoconical shape which converges away from the element, has a half-angle at the top ⁇ less than l angle ⁇ formed by the flanks of the trapezoidal profile of reliefs 8a, 8b with the direction perpendicular to the end surfaces 7a, 6b, which ensures that the portion 30 is not damaged during handling of the item 1 b .
- Each sheath section 10 b of the second element 1 b is engaged in another sleeve 18 b up to an internal stop 19 b , with a heat-shrinkable sheath or an adhesive tape 20 to ensure the seal between the sheath and the sleeve.
- the sleeve 18 b has an enlarged portion 21 b whose internal shape is complementary to the external shape of the projecting front part of the positioning connector 30.
- this enlarged portion 21 b has an internal annular groove 24 b which cooperates with the annular bead 32 of the positioning connector to hold the sleeve 18 b in place against the sleeve 18 a in the mold for manufacturing the second element (FIG. 4).
- the second element 1 b has the configuration shown in FIG. 5 in the vicinity of the rear end of the sheath section 10 b , the sleeve 18 b having its rear end 25 b in the plane of the rear face 6 b of the element.
- the fact that the positioning connector 30 remains in place on the first element 1 a rather than on the second element 1 b results from the angular opening of the enlarged portion 21 b of the sleeve 18 b , which is larger than the opening angle of the enlarged portion 21a of the other sleeve 18 a.
- the positioning fitting 30 remaining on the first element will serve as a sealing connection between the corresponding sheath sections 10 a , 10 b during the assembly of the elements on the site.
- This connector 30 is thus provided with an orifice coaxial with the sheath sections 10 a , 10 b , the section of which is preferably at least equal to the interior section of these sheath sections. Due to its complementary external shape of the housing defined between the enlarged portions 21 a , 21 b of the sleeves, the relative elasticity of its material and its constant and relatively small thickness, the connector 30 undergoes a certain radial compression which ensures the sealing of the sheath at the interface between the elements 1 a , 1 b .
- the angular opening of the widened portion 21b of the sleeve 18 b which substantially corresponds to the angle 2 ⁇ top of the frusto-conical front portion of the connector 30 is preferably greater than 30 degrees. With this arrangement, the connector 30 can readily penetrate into its housing when the second element 1b is closer to the first element 1a.
- this connector 30 can be torn off from the sleeve 18 a in which it is retained elastically, and replaced by another connector.
- the positioning patch 30 used during the prefabrication of the elements 1 a, 1 b may be separate from the sealing connector installed for the final assembly of the elements, provided that the connector 30 correctly positions the sleeve 18b in the mold of manufacturing the second element.
- the positioning and sealing connection could be in one piece with one of the two sleeves.
- the first element could be manufactured in the manner illustrated with reference to Figures 2 and 3 (but preferably with sleeves 18 a whose enlarged portion 21 a would have a greater angular opening), and the second sleeves connected to the ends rear of the sheath sections 10 b could be extended by a more flexible rear part whose external contour would be complementary to the internal shape of the enlarged portion 21 a .
- this rear part more flexible its thickness can be reduced compared to the rest of the sleeve, and / or make this sleeve from two materials having different elastic moduli. With such an embodiment, the number of parts required to make the seal is minimized.
- connection of positioning and / or sealing is screwed into one or the other of the two sleeves.
- the positioning and sealing connector 50 has a cylindrical rear part engaged in the sleeve 38 a to which the sheath section 10 a of the first element is connected, and a frustoconical front part provided of an outer annular bead 52. Between these two parts, the connector 50 has a transverse shoulder 54 which abuts against the front end 45 a of the sleeve 38 a and against the front face of the first element.
- the cylindrical part of the connector 50 is provided with a female thread 53 complementary to a male thread 46 a provided inside the sleeve 18 a .
- the connector 50 can be screwed into the first sleeve 38 a , the threads contributing to the seal.
- the seal results from the engagement of the bead 52 in the groove 44 b provided inside the enlarged portion 41 b of the second sleeve 38 b .
- the seal is further reinforced by the fact that the two ends of the connector 50 have thinned lips 55 a , 55 b which flex elastically inwards when the connector 50 is installed in sleeves 38 a , 38 b .
- This sag can be caused by curved internal surfaces provided in the sleeves 38 a , 38 b , on the back of the stops 39 a , 39 b respectively receiving the ends of the sheath sections.
- annular housing 47 a , 47 b open towards the front side, is provided in the internal shape of the sleeve 38 a , 38 b , on the back of the stop 39 a , 39 b .
- the two ends of the positioning and sealing fitting then compress flat seals 48 a , 48 b placed in the housings 47 a , 47 b .
- Positioning and sealing fitting 70 a a general form complementary to those of the parties frustoconical 62 and cylindrical recesses 63 of two facing sleeves, with a cylindrical bore central having approximately the inner section of sheath sections.
- the fitting 70 is provided with a series of radial notches 71 in the frustoconical part of its outer surface which make it more flexible, of two annular beads 72 which engage in the corresponding grooves 65 of the two sleeves and, on its two end faces, two respective annular grooves 73 which allow a bending of the portions having the beads 72 so that they engage elastically in the gorges 65 of the sleeves, and which define, towards the inside of the fitting, annular lips 74 coming to apply from sealingly against the annular edges 66 of the sleeves.
- the connector 70 On only one of its sides, the connector 70 has a thread 75 intended to be screwed onto the thread 64 of one of the sleeves. This screwing is carried out on the sleeve of the element produced first, after its release. On the opposite side of fitting 70, there is no 75 thread, to allow easy assembly of elements.
- the advantage of the embodiment of FIG. 7 is its lower cost taking into account the identity of the two sleeves 58 a , 58 b used.
Abstract
Description
La présente invention se rapporte à la construction d'ouvrages précontraints à partir d'éléments en béton préfabriqués conjugués.The present invention relates to the construction of prestressed structures from elements in prefabricated concrete conjugates.
L'invention s'applique notamment, mais non exclusivement, aux ponts construits par encorbellement avec des voussoirs préfabriqués à joints conjugués (voir par exemple l'article: "Evolution et récents développements des ponts à voussoirs préfabriqués " de Jacques Mathivat, Annales de l'Institut Technique du Bâtiment et des Travaux Publics, Supplément au N°342, septembre 1976, pages 21-32, ou encore la demande de brevet E-P-A-0 462 350).The invention applies in particular, but not exclusively for cantilever bridges with prefabricated segments with conjugate joints (see for example the article: "Evolution and recent developments of prefabricated segment bridges "de Jacques Mathivat, Annals of the Technical Institute of Building and Public Works, Supplement to No. 342, September 1976, pages 21-32, or the request for Patent E-P-A-0 462 350).
Dans cette technique, les éléments (voussoirs) successivement assemblés du pont sont fabriqués les uns après les autres, la face avant de l'élément n servant à délimiter le côté arrière du moule de fabrication de l'élément n+1. Ceci garantit la conjugaison des faces adjacentes des éléments à assembler. Ces faces sont collées l'une sur l'autre lors de la mise en place de l'élément n+1 sur le chantier. Des reliefs complémentaires sont habituellement prévus sur ces faces pour faciliter leur positionnement mutuel et pour aider à soutenir l'élément n+1 avant sa fixation définitive.In this technique, the successively assembled elements (segments) of the bridge are produced one after the other, the front face of the element n serving to delimit the rear side of the mold for manufacturing the element n + 1. This guarantees the conjugation of the adjacent faces of the elements to be assembled. These faces are glued to each other during the installation of the element n + 1 on the site. Complementary reliefs are usually provided on these faces to facilitate their mutual positioning and to help support the element n + 1 before its final fixing.
Ces ouvrages sont fréquemment soumis à une précontrainte longitudinale à l'aide de câbles de précontrainte enfilés dans des gaines noyées dans le béton de plusieurs éléments successifs.These works are frequently subject to longitudinal prestressing using cables prestressed threaded in sheaths embedded in concrete of several successive elements.
La réalisation de cette précontrainte est une opération délicate.The realization of this prestress is a delicate operation.
Le positionnement des tronçons de gaine dans les éléments doit être très précis pour que les câbles de précontrainte puissent être enfilés sans difficulté. The positioning of the sheath sections in the elements must be very precise so that the cables of prestress can be threaded without difficulty.
Le plus difficile est de garantir l'étanchéité de la gaine au niveau des interfaces entre éléments. Cette étanchéité est nécessaire pour assurer la pérennité de la précontrainte soumise aux risques d'infiltrations au droit du joint entre les éléments. Le joint peut être réalisé selon deux procédés: "joint sec" lorsque les faces de béton viennent se juxtaposer sans produit d'interface; ou "joint collé" lorsqu'une colle d'interface est disposée au droit du joint. Dans ce second cas, l'étanchéité répond en outre à la nécessité d'éviter que la colle époxy ou analogue disposée entre les éléments puisse pénétrer dans les gaines et gêner l'introduction des câbles. D'autre part, les gaines sont généralement injectées avec un produit de remplissage (coulis de ciment, cire graisse, résine...) servant notamment à protéger les câbles contre la corrosion. Ce produit ne doit pas s'échapper à l'extérieur de la gaine pendant l'injection.The most difficult is to guarantee the watertightness of the sheath at the interfaces between elements. This sealing is necessary to ensure the sustainability of the prestress subject to the risk of infiltration of the law of the joint between the elements. The joint can be made according to two methods: "dry joint" when the faces of concrete come juxtaposed without interface product; or "glued joint" when an interface adhesive is placed on the joint right. In this second case, the sealing responds by in addition to the need to prevent epoxy glue or analog arranged between the elements can penetrate into sheaths and hinder the introduction of cables. Else apart, the sheaths are usually injected with a filler (cement grout, grease wax, resin ...) used in particular to protect cables against corrosion. This product must not escape outside sheath during injection.
Certaines zones de l'ouvrage peuvent présenter une assez grande densité de gaines, et on n'a pas l'assurance que la colle époxy réalisera l'étanchéité entre ces gaines. Il en résulte le grave risque que du coulis injecté sous pression dans une gaine vienne s'infiltrer dans une ou plusieurs gaines voisines, où l'injection devient alors très difficile voire impossible.Certain areas of the structure may have a fairly high density of sheaths, and we don't have the assurance that the epoxy glue will seal between these ducts. This results in the serious risk that grout injected under pressure into a sheath comes to infiltrate in one or more neighboring ducts, where the injection then becomes very difficult if not impossible.
En général, on procède à des essais pneumatiques pour s'assurer de l'étanchéité des gaines de précontrainte avant d'installer les câbles et d'injecter le coulis. Si des fuites sont détectées entre certaines gaines, on est amené à injecter très soigneusement le coulis de façon à essayer d'avoir un front d'avancement unique du coulis dans ces différentes gaines. Il en résulte des procédures d'injection extrêmement compliquées et difficiles à bien maítriser.In general, pneumatic tests are carried out to ensure the tightness of the prestressing ducts before installing the cables and injecting the grout. Yes leaks are detected between certain ducts, we are led to very carefully inject the grout so as to try to have a single grout advancement front in these different sheaths. This results in procedures extremely complicated and difficult to inject control.
Les solutions consistant à interposer des joints toriques autour des gaines entre les faces conjuguées des éléments ne sont pas fiables en termes d'étanchéité, ces joints pouvant être déplacés pendant le positionnement de l'élément n+1.The solutions consisting in interposing O-rings around the sheaths between the mating faces of the elements are not reliable in terms of sealing, these seals being able to be displaced during the positioning of the element n + 1 .
La demande de brevet FR-A-2 596 439 décrit un dispositif de liaison entre tronçons de gaine de précontrainte, comportant un manchon cylindrique engagé entre les embouchures de deux tronçons contigus pour assurer la continuité de la gaine, et un joint élastique entourant le manchon cylindrique pour réaliser l'étanchéité et compenser les irrégularités de positionnement des blocs et leurs écarts dimensionnels.Patent application FR-A-2,596,439 describes a connecting device between sheath sections of prestressed, comprising an engaged cylindrical sleeve between the mouths of two contiguous sections for ensure the continuity of the sheath, and an elastic seal surrounding the cylindrical sleeve to realize sealing and compensating for irregularities in positioning of the blocks and their dimensional deviations.
Il a encore été proposé d'introduire un fourreau plissé longitudinalement dans la gaine après le collage, ce fourreau étant amené au droit des surfaces de contact préalablement assemblées puis dilaté à l'aide d'un dispositif pneumatique pour être collé à la paroi interne de la gaine à l'aide d'une colle disposée au fond des plis. Cette méthode est d'une mise en oeuvre très complexe, d'ailleurs impossible lorsque les gaines ne sont pas rectilignes. En outre, elle n'empêche pas les infiltrations de colle dans la gaine pendant l'assemblage des éléments.It has also been proposed to introduce a sheath pleated longitudinally in the sheath after gluing, this sleeve being brought to the right of the contact surfaces previously assembled and then expanded using a pneumatic device to be glued to the internal wall of the sheath using an adhesive placed at the bottom of the folds. This method is very complex to implement, moreover impossible when the sheaths are not rectilinear. Furthermore, it does not prevent glue infiltration into the sheath during assembly elements.
Un but de la présente invention est de proposer une solution simple et efficace aux problèmes rencontrés pour réaliser la précontrainte d'ouvrages construits à partir d'éléments préfabriqués conjugués.An object of the present invention is to provide a simple and effective solution to the problems encountered to carry out the prestressing of structures built at from prefabricated elements combined.
L'invention propose ainsi un procédé de fabrication d'éléments de construction en béton comprenant au moins un premier et un second éléments conjugués. Ce procédé comprend les étapes suivantes:
- disposer dans un moule au moins un premier tronçon de gaine de précontrainte ayant une extrémité raccordée à un premier manchon appliqué contre une paroi du moule, le premier manchon présentant une forme intérieure venant en prise sur un plot de positionnement disposé sur ladite paroi;
- couler du béton dans ledit moule de manière à obtenir le premier élément après prise du béton;
- extraire du moule le premier élément, dont une face de contact a été mise en forme par ladite paroi;
- constituer un second moule dont un côté est formé par ladite face de contact du premier élément;
- disposer dans le second moule au moins un second tronçon de gaine de précontrainte ayant une extrémité raccordée à un second manchon maintenu en position par rapport au premier manchon au moyen d'un raccord de positionnement retenu élastiquement dans l'un au moins des premier et second manchons;
- couler du béton dans le second moule de manière à obtenir le second élément après prise du béton; et
- extraire le second élément du second moule, en désengageant le raccord de positionnement de l'un au moins des premier et second manchons.
- placing in a mold at least a first section of prestressing sheath having an end connected to a first sleeve applied against a wall of the mold, the first sleeve having an internal shape engaging on a positioning stud disposed on said wall;
- pouring concrete into said mold so as to obtain the first element after setting of the concrete;
- extracting from the mold the first element, one contact face of which has been shaped by said wall;
- constitute a second mold, one side of which is formed by said contact face of the first element;
- placing in the second mold at least a second section of prestressing sheath having one end connected to a second sleeve maintained in position relative to the first sleeve by means of a positioning connector retained elastically in at least one of the first and second sleeves;
- pouring concrete into the second mold so as to obtain the second element after setting of the concrete; and
- extract the second element from the second mold, disengaging the positioning fitting from at least one of the first and second sleeves.
Le raccord de positionnement peut être la même pièce que le raccord qui réalisera l'étanchéité entre les manchons après l'assemblage définitif des éléments. Dans ce cas, on peut laisser le raccord en place dans l'un ou l'autre des deux manchons pendant le stockage des éléments.The positioning fitting can be the same piece that the fitting that will seal between the sleeves after the final assembly of the elements. In in this case, you can leave the fitting in place in one or the other of the two sleeves during the storage of elements.
Les manchons et le raccord assurent un positionnement précis et correct de chaque tronçon de gaine dans chaque élément, ainsi que le bon alignement des tronçons successifs. Les écarts dimensionnels à compenser sont ainsi minimisés.The sleeves and fitting provide precise and correct positioning of each section of sheath in each element, as well as the correct alignment of successive sections. Dimensional deviations to compensate are thus minimized.
Pendant l'assemblage de deux éléments consécutifs, les raccords d'étanchéité, dont sont pourvus les manchons terminant les tronçons de gaine sur la face de l'un des éléments, s'engagent dans les manchons terminant les tronçons de gaine correspondants de l'autre élément. Cet engagement réalise l'étanchéité de la gaine vis-à-vis de la colle dont l'une des faces complémentaires est généralement enduite. Il assure en outre l'absence de communication avec l'extérieur ou entre gaines voisines lors de l'injection du coulis de ciment ou autre produit de remplissage dans les gaines.During the assembly of two consecutive elements, the sealing fittings, which are fitted with the sleeves ending the sheath sections on the face of one of the elements, engage in the sleeves ending the corresponding sheath sections of the other element. This engagement realizes the sheath tightness vis-à-vis the glue, one of the complementary faces of which is generally coated. It also ensures the absence of communication with the outside or between neighboring ducts when injecting cement grout or other product filling in the ducts.
Le raccord d'étanchéité peut être d'une seule pièce avec l'un des deux manchons. Mais il est de préférence fixé de manière amovible sur l'un des deux manchons, par exemple par vissage ou par emboítement élastique.The sealing connection can be a single piece with one of the two sleeves. But it is preferably removably attached to one of the two sleeves, for example by screwing or interlocking elastic.
Dans des modes d'exécution préférés, le procédé de fabrication d'éléments de construction en béton selon l'invention présente l'une ou l'autre des caractéristiques suivantes ;
- le plot de positionnement peut être pourvu de moyens d'accrochage élastique qui coopèrent avec une gorge annulaire que présente la forme intérieure du premier manchon pour le maintenir de manière amovible dans le moule ;
- le manchon dans lequel le raccord de positionnement est retenu élastiquement peut présenter une ouverture angulaire d'au moins 30 degrés ;
- le raccord de positionnement peut être retenu élastiquement dans chacun des premier et second manchons ;
- le raccord de positionnement peut être vissé dans l'un des premier et second manchons ;
- lorsqu'une caractéristique selon l'un des deux alinéas précédents est prévue, le raccord de positionnement peut être traversé par un orifice coaxial aux manchons, de section au moins égale à la section intérieure des premier et second tronçons de gaine, et dans ce cas on laisse en place le raccord de positionnement dans le premier ou le second manchon après l'extraction du second élément.
- the positioning stud may be provided with elastic hooking means which cooperate with an annular groove which has the internal shape of the first sleeve to hold it removably in the mold;
- the sleeve in which the positioning connector is elastically retained may have an angular opening of at least 30 degrees;
- the positioning connector can be retained elastically in each of the first and second sleeves;
- the positioning connector can be screwed into one of the first and second sleeves;
- when a feature according to one of the two preceding paragraphs is provided, the positioning connector can be crossed by an orifice coaxial with the sleeves, of section at least equal to the internal section of the first and second sheath sections, and in this case the positioning fitting is left in place in the first or second sleeve after the extraction of the second element.
L'invention vise également un ouvrage de construction, comprenant un assemblage d'éléments préfabriqués d'une série d'éléments tels que définis ci-dessus, les faces de contact des éléments conjugués étant appliquées les unes contre les autres de sorte que les tronçons de gaine sont disposés dans le prolongement les uns des autres pour former des gaines complètes, avec des raccords engagés dans les manchons pour relier de manière étanche les tronçons de gaine adjacents, et dans lequel des câbles de précontrainte et un produit de remplissage occupent l'intérieur des gaines.The invention also relates to a work of construction, comprising an assembly of elements prefabricated with a series of elements as defined above, the contact faces of the conjugate elements being applied against each other so that the sheath sections are arranged in the extension the from each other to form complete sheaths, with fittings engaged in the sleeves to connect so waterproof the adjacent sheath sections, and in which prestressing cables and a filler occupy the interior of the sheaths.
D'autres particularités et avantages de la présente invention apparaítront dans la description ci-après d'exemples de réalisation non limitatifs, en référence aux dessins annexés, dans lesquels :
- la figure 1 est une vue en perspective d'un voussoir préfabriqué auquel peut être appliquée la présente invention ;
- la figure 1A est une vue latérale partielle illustrant l'assemblage de deux voussoirs consécutifs ;
- la figure 2 est une vue en coupe illustrant la mise en place d'un tronçon de gaine dans un moule de fabrication d'un premier élément ;
- la figure 3 est une vue en coupe partielle du premier élément fabriqué ;
- la figure 4 est une vue en coupe illustrant la mise en place d'un second tronçon de gaine dans un moule de fabrication d'un second élément ;
- la figure 5 est une vue en coupe partielle du second élément fabriqué ;
- la figure 6 est une vue en coupe montrant deux variantes de réalisation des moyens de jonction de deux tronçons de gaine de précontrainte ; et
- la figure 7 est une vue en coupe montrant une autre variante de réalisation de ces moyens.
- Figure 1 is a perspective view of a prefabricated segment to which the present invention can be applied;
- FIG. 1A is a partial side view illustrating the assembly of two consecutive segments;
- Figure 2 is a sectional view illustrating the establishment of a sheath section in a mold for manufacturing a first element;
- Figure 3 is a partial sectional view of the first manufactured element;
- Figure 4 is a sectional view illustrating the establishment of a second sheath section in a mold for manufacturing a second element;
- Figure 5 is a partial sectional view of the second manufactured element;
- Figure 6 is a sectional view showing two alternative embodiments of the means for joining two sections of prestressing sheath; and
- Figure 7 is a sectional view showing another alternative embodiment of these means.
L'invention est décrite ci-après dans son application aux ponts à voussoirs préfabriqués à joints conjugués.The invention is described below in its application to bridges with prefabricated segments with joints conjugates.
Un tel voussoir 1 est représenté sur la figure 1.
L'élément 1 a la forme générale d'un caisson délimité
intérieurement par une base 2, latéralement par deux
parois 3 inclinées symétriquement, et supérieurement par
un tablier 4 prolongé latéralement au-delà des parois 3
pour définir la largeur du pont.Such a segment 1 is shown in FIG. 1.
Element 1 has the general shape of a delimited box
internally by a base 2, laterally by two
Dans le sens longitudinal, l'élément 1 est délimité par une face arrière 6 et une face avant 7 sensiblement parallèles. La face arrière 6 est destinée à venir en contact contre la face avant, de forme complémentaire, du précédent élément installé sur l'ouvrage en cours de construction (dans le cas du premier élément installé sur une pile du pont, la face complémentaire appartient à cette pile). De même, la face avant 7 de l'élément 1 est destinée à recevoir la face arrière du prochain élément qui sera mis en place.In the longitudinal direction, element 1 is delimited by a rear face 6 and a front face 7 substantially parallel. The rear face 6 is intended for come into contact against the front face, in shape complementary, of the previous element installed on the structure under construction (in the case of the first element installed on a bridge pier, the front complementary belongs to this stack). Likewise, the face front 7 of element 1 is intended to receive the face back of the next item to be put in place.
Les faces de contact de formes complémentaires des
éléments adjacents sont pourvues de reliefs 8a,8b assurant
un bon positionnement relatif des éléments lorsqu'ils sont
rapprochés l'un de l'autre. Dans l'exemple particulier
représenté sur les figures 1 et 1A, ces reliefs sont
situés sur les faces d'extrémité des parois latérales 3
des éléments, et ont la forme d'une part de bossages à
profil trapézoïdal 8a réalisés lors du moulage sur la face
avant 7a de l'élément 1a, et d'autre part de renfoncements
à profil trapézoïdal complémentaire 8,8b réalisés lors du
moulage sur la face arrière 6,6b de l'élément 1, 1b.The contact faces of complementary shapes of the adjacent elements are provided with
Lorsqu'une colle d'assemblage est utilisée, celle-ci
est par exemple une résine époxy dont on enduit l'une
ou l'autre des deux faces complémentaires avant
l'assemblage. Après sa mise en place, l'élément 1,1b est
serré contre l'élément précédent la, de sorte que les
renfoncements 8,8b à profil trapézoïdal formés sur sa face
arrière 6,6b procurent un appui sur les bossages
complémentaires 8a de la face avant 7a de l'élément
précédent 1a pour le soutenir avant la prise de la colle.
Après la prise de la colle les reliefs reprennent au moins
en partie l'effort de cisaillement exercé au niveau du
joint par la charge de l'ouvrageWhen an assembly adhesive is used, it is for example an epoxy resin with which one or the other of the two complementary faces is coated before assembly. After its installation, the element 1.1 b is clamped against the previous element la, so that the recesses 8.8 b with trapezoidal profile formed on its rear face 6.6 b provide support on the
L'élément 1 comporte un certain nombre de tronçons
de gaine longitudinaux 10, destinés à recevoir des câbles
de précontrainte. Ces câbles sont ancrés sur l'ouvrage à
leurs extrémités au moyen de dispositifs d'ancrage
appropriés. Certains de ces dispositifs d'ancrage 11
peuvent éventuellement être disposés sur des bossages 12
prévus à l'intérieur de la forme en caisson de l'élément.
Les tronçons de gaine 10 débouchent sur la face arrière 6.
et/ou sur la face avant 7 de l'élément. Il importe
d'assurer la continuité et l'étanchéité de chaque gaine de
précontrainte au niveau des faces en contact des éléments
adjacents. Pour cela, on utilise, selon l'invention, des
pièces de raccordement (manchons et raccords) qui sont
décrits ci-après.Element 1 has a number of sections
of
Après mise en place de l'élément, il est serré contre l'élément précédent, au moins jusqu'à la prise de la colle d'assemblage. Ce serrage peut être effectué en mettant en place certains câbles de précontrainte si des dispositifs d'ancrage 11 orientés vers l'arrière sont prévus sur l'élément. Sinon, ou en complément, des actionneurs externes sont utilisés pour serrer les éléments l'un contre l'autre.After positioning the element, it is tightened against the previous item, at least until assembly glue. This tightening can be done in installing certain prestressing cables if rear-facing anchors 11 are provided on the element. Otherwise, or in addition, external actuators are used to tighten the elements against each other.
Une fois que les tronçons successifs d'une gaine complète ont été assemblés, on vérifie l'étanchéité de cette gaine à l'aide d'un dispositif pneumatique. On peut alors enfiler les torons du câble de précontrainte dans la gaine, les mettre en tension, les ancrer à leurs extrémités, puis injecter un produit de remplissage tel qu'un coulis de ciment dans la gaine pour combler les vides et protéger les câbles contre la corrosion.Once the successive sections of a sheath have been assembled, we check the tightness of this sheath using a pneumatic device. We can then thread the strands of the prestressing cable into the sheath, tension them, anchor them to their ends, then inject a filling product such as a cement grout in the sheath to fill the and protect the cables against corrosion.
Les éléments successifs 1 sont préfabriqués en béton moulé. Les figures 2 à 5 illustrent la préfabrication de deux éléments consécutifs 1a,1b.The successive elements 1 are prefabricated in molded concrete. Figures 2 to 5 illustrate the prefabrication of two consecutive elements 1 a , 1 b .
Pour fabriquer le premier élément la, on utilise
un moule ayant la forme requise. Sur le côté avant de
l'élément, le moule est délimité par une paroi métallique
15 (figure 2) de forme générale plane, présentant des
renfoncements complémentaires des bossages 8a aux endroits
prescrits.To make the first element, we use
a mold having the required shape. On the front side of
the element, the mold is delimited by a metal wall
15 (Figure 2) of generally planar shape, having
additional recesses of the
Des plots de positionnement 16 sont fixés sur le
côté intérieur de la paroi 15, par exemple par soudage.
Ces plots 16, de forme générale cylindrique, servent à
installer dans le moule les tronçons de gaine 10a du
premier élément 1a.
L'extrémité avant de chaque tronçon de gaine 10a
est engagée dans un manchon 18a jusqu'à une butée interne
19a prévue dans ce manchon. L'étanchéité entre le tronçon
de gaine 10a et le manchon 18a est réalisée de façon
classique à l'aide d'un fourreau thermorétractable ou
encore d'un ruban adhésif 20.The front end of each
Le manchon 18a est en un matériau suffisamment
rigide pour ne pas se déformer lorsque le béton est coulé
dans le moule, par exemple une matière plastique telle
qu'un polyéthylène à haute densité.The
Au-delà de la butée 19a, le manchon 18a a une
portion élargie 21a de forme adaptée pour venir en prise
sur le plot de positionnement 16. Le manchon 18a raccordé
au tronçon de gaine 10a est engagé sur le plot 16 par un
opérateur. Le manchon 18a est ainsi positionné avec
précision contre la paroi 15 du moule, et retenu à cette
place par des moyens d'accrochage élastique prévus sur le
plot de positionnement 16. Ces moyens peuvent comprendre
un organe élastique 22 logé dans une gorge annulaire 23
prévue à l'extérieur de la forme cylindrique du plot de
positionnement 16, et coopérant avec une autre gorge
annulaire 24a prévue dans la forme intérieure de la
portion élargie 21a du manchon 18a. L'organe 22 consiste
par exemple en un ressort torique à spires plates pouvant
s'écraser lorsqu'il est comprimé radialement.Beyond the
Une fois que les différents tronçons de gaine 10a
de l'élément 1a ont été installés de la sorte, le béton
est coulé dans le moule. Après sa prise, l'élément 1a peut
être extrait du moule, la paroi 15 étant retirée en
arrachant les plots de positionnement 16 des manchons 18a.
Cette paroi 15 libère la face avant 7a de l'élément.
L'extrémité frontale 25a du manchon 18a, qui était
appliquée contre la paroi 15, se trouve dans le plan de la
face avant 7a. La constitution de l'élément la au
voisinage de l'extrémité avant d'un tronçon de gaine 10a
est représentée sur la figure 3.Once the
La face avant 7a de l'élément 1a sert à délimiter le côté arrière du moule de fabrication de l'élément suivant 1b (figure 4).The front face 7a of the element 1 is used to define the rear side of the manufacturing mold of the next element 1b (figure 4).
Pour le montage des tronçons de gaine 10b de
l'élément 1b, un raccord de positionnement 30 est engagé
dans la portion élargie 21a de chaque manchon 18a
apparaissant sur la face avant 7a du premier élément 1a.For mounting the
Ce raccord 30 peut être réalisé en un matériau
plus souple que le manchon 18a, par exemple en un
polyéthylène à basse densité ayant un module d'élasticité
de l'ordre de 500 N/mm2.This connection 30 can be made of a more flexible material than the
Une partie arrière du raccord 30 a une forme
extérieure correspondant à la forme intérieure de la
portion élargie 21a du manchon 18a, avec notamment un
bourrelet annulaire 31 complémentaire de la gorge
annulaire 24a du manchon 18a. Cette partie arrière du
raccord 30 est enfoncée dans la portion élargie 21a du
manchon 18a, où il est maintenu en place par la
coopération du bourrelet 31 avec la gorge annulaire 24a.A rear portion of connector 30 has an outer shape corresponding to the inner shape of the widened
L'autre partie (avant) du raccord 30 est en
saillie au-delà de la face avant 7a de l'élément 1a. Cette
partie avant peut avoir un contour extérieur de forme
générale tronconique pourvu d'un autre bourrelet annulaire
32. De préférence, cette forme tronconique, qui converge
en s'éloignant de l'élément, présente un demi-angle au
sommet β inférieur à l'angle que forment les flancs du
profil trapézoïdal des reliefs 8a,8b avec la direction
perpendiculaire des surfaces d'extrémité 7a,6b, ce qui
assure que la partie 30 ne soit pas endommagée lors de la
manutention de l'élément 1b.The other (front) part of the connector 30 protrudes beyond the front face 7a of the element 1 a. This front part may have an outer contour of generally frustoconical shape provided with another annular bead 32. Preferably, this frustoconical shape, which converges away from the element, has a half-angle at the top β less than l angle formed by the flanks of the trapezoidal profile of
Chaque tronçon de gaine 10b du second élément 1b
est engagé dans un autre manchon 18b jusqu'à une butée
interne 19b, avec un fourreau thermorétractable ou un
ruban adhésif 20 pour assurer l'étanchéité entre la gaine
et le manchon. A l'opposé du tronçon de gaine 10b, le
manchon 18b présente une portion élargie 21b dont la forme
intérieure est complémentaire de la forme extérieure de la
partie avant en saillie du raccord de positionnement 30.
En particulier, cette portion élargie 21b présente une
gorge annulaire interne 24b qui coopère avec le bourrelet
annulaire 32 du raccord de positionnement pour maintenir
en place le manchon 18b contre le manchon 18a dans le
moule de fabrication du second élément (figure 4).Each
Une fois que tous les tronçons de gaine 10b du
second élément ont été mis en place dans le moule à l'aide
des raccords 30 et des manchons 18b, on coule du béton
dans ce moule pour réaliser le second élément. Après prise
du béton et extraction du moule, en arrachant les raccords
30 hors des portions élargies 21b des manchons 18b, le
second élément 1b a la configuration représentée sur la
figure 5 au voisinage de l'extrémité arrière du tronçon de
gaine 10b, le manchon 18b ayant son extrémité arrière 25b
dans le plan de la face arrière 6b de l'élément.Once all the
Le fait que le raccord de positionnement 30 reste
en place sur le premier élément 1a plutôt que sur le
second élément 1b résulte de l'ouverture angulaire de la
portion élargie 21b du manchon 18b, qui est plus grande
que l'ouverture angulaire de la portion élargie 21a de
l'autre manchon 18a.The fact that the positioning connector 30 remains in place on the first element 1 a rather than on the second element 1 b results from the angular opening of the
Le raccord de positionnement 30 restant sur le
premier élément la servira de raccord d'étanchéité entre
les tronçons de gaine correspondants 10a,10b pendant
l'assemblage des éléments sur le chantier. Ce raccord 30
est ainsi pourvu d'un orifice coaxial aux tronçons de
gaine 10a,10b, dont la section est de préférence au moins
égale à la section intérieure de ces tronçons de gaine. Du
fait de sa forme extérieure complémentaire du logement
défini entre les portions élargies 21a,21b des manchons,
de la relative élasticité de son matériau et de son
épaisseur constante et relativement faible, le raccord 30
subit une certaine compression radiale qui assure
l'étanchéité de la gaine au niveau de l'interface entre
les éléments 1a,1b.The positioning fitting 30 remaining on the first element will serve as a sealing connection between the
L'ouverture angulaire de la portion élargie 21b du
manchon 18b, qui correspond sensiblement à l'angle au
sommet 2β de la partie avant tronconique du raccord 30 est
de préférence supérieure à 30 degrés. Grâce à cette
disposition, le raccord 30 peut pénétrer facilement dans
son logement lorsque le second élément 1b est rapproché du
premier élément 1a.The angular opening of the widened
Si la partie avant en saillie du raccord 30 est
endommagée lors du stockage des éléments, ce raccord 30
peut être arraché du manchon 18a dans lequel il est retenu
élastiquement, etremplacé par un autre raccord.If the projecting front part of the connector 30 is damaged during the storage of the elements, this connector 30 can be torn off from the
En variante, le raccord de positionnement 30
utilisé pendant la préfabrication des éléments 1a,1b
pourrait être distinct du raccord d'étanchéité installé
pour l'assemblage définitif des éléments, pourvu que ce
raccord 30 positionne correctement le manchon 18b dans le
moule de fabrication du second élément.Alternatively, the positioning patch 30 used during the prefabrication of the elements 1 a, 1 b may be separate from the sealing connector installed for the final assembly of the elements, provided that the connector 30 correctly positions the
Dans une autre variante de réalisation, le raccord
de positionnement et d'étanchéité pourrait être d'une
seule pièce avec l'un des deux manchons. Par exemple, le
premier élément pourrait être fabriqué de la manière
illustrée en référence aux figures 2 et 3 (mais avec de
préférence des manchons 18a dont la portion élargie 21a
aurait une plus grande ouverture angulaire), et les
seconds manchons raccordés aux extrémités arrière des
tronçons de gaine 10b pourraient être prolongés par une
partie arrière plus souple dont le contour extérieur
serait complémentaire de la forme intérieure de la portion
élargie 21a. Pour que cette partie arrière soit rendue
plus souple, on peut diminuer son épaisseur par rapport au
reste du manchon, et/ou réaliser ce manchon à partir de
deux matières ayant des modules d'élasticité différents.
Avec un tel mode de réalisation, on minimise le nombre de
pièces requises pour réaliser l'étanchéité.In another alternative embodiment, the positioning and sealing connection could be in one piece with one of the two sleeves. For example, the first element could be manufactured in the manner illustrated with reference to Figures 2 and 3 (but preferably with
Dans d'autres variantes (figure 6), le raccord de positionnement et/ou d'étanchéité est vissé dans l'un ou l'autre des deux manchons.In other variants (FIG. 6), the connection of positioning and / or sealing is screwed into one or the other of the two sleeves.
Dans le mode de réalisation illustré par la figure
6, le raccord de positionnement et d'étanchéité 50 a une
partie arrière cylindrique engagée dans le manchon 38a
auquel est raccordé le tronçon de gaine 10a du premier
élément, et une partie avant tronconique pourvue d'un
bourrelet annulaire extérieur 52. Entre ces deux parties,
le raccord 50 présente un épaulement transversal 54 qui
vient en butée contre l'extrémité frontale 45a du manchon
38a et contre la face avant du premier élément. La partie
cylindrique du raccord 50 est pourvue d'un filetage
femelle 53 complémentaire d'un filetage mâle 46a prévu à
l'intérieur du manchon 18a. Ainsi, le raccord 50 peut être
vissé dans le premier manchon 38a, les filetages
contribuant à l'étanchéité.In the embodiment illustrated in FIG. 6, the positioning and sealing
Dans la partie tronconique du raccord 50,
l'étanchéité résulte de l'engagement du bourrelet 52 dans
la gorge 44b prévue à l'intérieur de la portion élargie
41b du second manchon 38b.In the frustoconical part of the
Dans l'exemple représenté à la partie inférieure
de la figure 6, l'étanchéité est encore renforcée par le
fait que les deux extrémités du raccord 50 présentent des
lèvres amincies 55a,55b qui fléchissent élastiquement vers
l'intérieur lorsque le raccord 50 est installé dans les
manchons 38a,38b. Ce fléchissement peut être provoqué par
des surfaces internes courbes prévues dans les manchons
38a,38b, au dos des butées 39a,39b recevant respectivement
les extrémités des tronçons de gaine.In the example shown in the lower part of FIG. 6, the seal is further reinforced by the fact that the two ends of the
Dans la variante de réalisation représentée à la
partie supérieure de la figure 6, un logement annulaire
47a,47b, ouvert vers le côté frontal, est prévu dans la
forme intérieure du manchon 38a,38b, au dos de la butée
39a,39b. Les deux extrémités du raccord de positionnement
et d'étanchéité viennent alors comprimer des joints
d'étanchéité plats 48a,48b placés dans les logements
47a,47b.In the alternative embodiment shown in the upper part of FIG. 6, an
Dans le mode de réalisation illustré par la figure 7, les deux manchons 58a,58b sont des pièces ayant la même forme :
- une partie cylindrique 59 pour recevoir l'extrémité des tronçons de gaine 10a, 10b ;
- un épaulement intérieur 60 à l'extrémité de la
portion cylindrique 59, contre lequel vient buter l'extrémité du tronçon de gaine ; un étranglement 61 pour attacher le manchon au plot de positionnement 16 sur la paroi 15 délimitant le côté avant du moule, le ressort torique 22 duplot 16 venant en prise dans la gorge annulaire formée derrière l'étranglement 61 ;- une partie tronconique 62 s'évasant vers l'extérieur et s'étendant de l'étranglement 61 vers l'extrémité frontale du manchon 58a,58b ;
- dans la partie tronconique 62, un renfoncement cylindrique 63 pourvu d'un taraudage intérieur 64 vers l'extrémité frontale du manchon, et d'une gorge annulaire 65, et dont le fond comporte un rebord annulaire 66 dirigé vers l'extrémité frontale.
- a
cylindrical part 59 for receiving the end of the 10 a , 10 b ;sheath sections - an
inner shoulder 60 at the end of thecylindrical portion 59, against which abuts the end of the sheath section; - a
constriction 61 for attaching the sleeve to thepositioning stud 16 on thewall 15 delimiting the front side of the mold, thetoric spring 22 of thestud 16 engaging in the annular groove formed behind theconstriction 61; - a
frustoconical part 62 flaring outwards and extending from theconstriction 61 towards the front end of the 58 a , 58 b ;sleeve - in the
frustoconical part 62, acylindrical recess 63 provided with aninternal thread 64 towards the front end of the sleeve, and anannular groove 65, and the bottom of which comprises anannular rim 66 directed towards the front end.
Le raccord de positionnement et d'étanchéité 70 a
une forme générale complémentaire de celles des parties
tronconiques 62 et des renfoncements cylindriques 63 des
deux manchons en vis-à-vis, avec un alésage cylindrique
central ayant approximativement la section intérieure des
tronçons de gaine. Pour optimiser l'étanchéité, le raccord
70 est pourvu d'une série d'entailles radiales 71 dans la
partie tronconique de sa surface extérieure qui le rendent
plus flexible, de deux bourrelets annulaires 72 qui
s'engagent dans les gorges correspondantes 65 des deux
manchons et, sur ses deux faces d'extrémité, de deux
gorges annulaires respectives 73 qui autorisent un
fléchissement des portions présentant les bourrelets 72
pour que ceux-ci s'engagent élastiquement dans les gorges
65 des manchons, et qui définissent, vers l'intérieur du
raccord, des lèvres annulaires 74 venant s'appliquer de
manière étanche contre les rebords annulaires 66 des
manchons.Positioning and sealing fitting 70 a
a general form complementary to those of the parties
frustoconical 62 and
Sur l'un seulement de ses côtés, le raccord 70
présente un filetage 75 destiné à venir se visser sur le
taraudage 64 de l'un des manchons. Ce vissage est effectué
sur le manchon de l'élément réalisé en premier, après son
démoulage. Sur le côté opposé du raccord 70, il n'y a pas
de filetage 75, pour permettre l'assemblage aisé des
éléments.On only one of its sides, the
L'avantage du mode de réalisation de la figure 7
est son coût plus faible compte tenu de l'identité des
deux manchons 58a,58b utilisés.The advantage of the embodiment of FIG. 7 is its lower cost taking into account the identity of the two
Claims (11)
- A process of manufacturing concrete construction elements including at least first and second matched elements (1a, 1b), the process including the steps of:placing in a mold at least one first pre-stress sheath section (10a) having an end connected to a first sleeve (18a; 38a; 58a) applied against a wall (15) of the mold, the first sleeve having an internal shape engaging a positioning boss (16) placed on said wall;pouring concrete into said mold so as to obtain the first element (1a) after setting of the concrete;extracting from the mold the first element, one contact face of which (7a) has been shaped by said wall;constructing a second mold one side of which consists of said contact face of the first element;placing in the second mold at least one second pre-stress sheath section (10b) having an end connected to a second sleeve (18b; 38b; 58b) held in position relative to the first sleeve by means of a positioning joint (30; 50; 70) resiliently held in at least one of the first and second sleeves;pouring concrete into the second mold so as to obtain the second element (1b) after setting of the concrete; andextracting the second element from the second mold, by disengaging the positioning joint from at least one of the first and second sleeves.
- A process according to claim 1, wherein the internal shape of at least one of the first and second sleeves (18a, 18b; 38b; 58a, 58b) comprises an annular groove (24a, 24b; 44b; 65) to receive a complementary annular ridge (31, 32; 52; 72) of the joint (30; 50; 70).
- A process according to claim 1 or 2, wherein the positioning boss (16) is provided with resilient coupling means (22) which engage with an annular groove (24a; 44a) present in the internal shape of the first sleeve (18a; 38a; 58a) in order to hold it in a removable manner in the mold.
- A process according to any one of the claims 1 to 3, wherein the sleeve (18b; 38b; 58b) in which the positioning joint (30; 50; 70) is resiliently held has an angular opening of at least 30 degrees.
- A process according to any one of the claims 1 to 4, wherein the positioning joint (30) is resiliently held in each one of the first and second sleeves (18a, 18b).
- A process according to any one of the claims 1 to 4, wherein the positioning joint (50; 70) is screwed into one of the first and second sleeves (38a; 58a).
- A process according to claim 5 or 6, wherein the positioning joint (30; 50; 70) has an orifice coaxial with the sleeves (18a, 18b; 38a, 38b; 58a, 58b) extending therethrough, said orifice having a cross-section at least equal to the internal cross-section of the first and second sheath sections (10a, 10b), and wherein the positioning joint (30; 50; 70) is left in place in the first or second sleeve after the extraction of the second element (1b).
- A process according to any one of the claims 1 to 7, wherein the first and second sleeves (58a, 58b) are parts having the same shape.
- A process according to any one of the claims 1 to 4, wherein the positioning joint is integral with the first or the second sleeve, and has an orifice coaxial with the sleeves extending therethrough, said orifice having a cross-section at least equal to the internal cross-section of the first and second sheath sections.
- A construction work comprising an assembly of prefabricated elements made by means of a process according to any one of the claims 1 to 9 and including at least one pair of matched concrete elements (1a, 1b) having two respective contact faces of complementary shape (7a, 6b) and comprising at least one pair of respective pre-stress sheath sections (10a, 10b), the contact faces (7, 6) of the matched elements (1) being applied one against the other so that the sheath sections (10) are placed in the extension one of the other to form complete sheaths, with joints (30; 50; 70) engaged in the sleeves (18a, 18b; 38a, 38b; 58a, 58b) in order to sealingly connect the adjacent sheath sections, and wherein pre-stressing cables and a filling product occupy the interior of the sheaths.
- A construction work according to claim 10, wherein an assembly adhesive is located at the interface of two matched elements, said sleeves and joints preventing this adhesive from penetrating into the sheaths.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9802406A FR2775492B1 (en) | 1998-02-27 | 1998-02-27 | PREFABRICATED CONSTRUCTION ELEMENTS, PRE-STRESSED STRUCTURE MADE OF SUCH ELEMENTS AND METHOD FOR MANUFACTURING SUCH ELEMENTS |
FR9802406 | 1998-02-27 | ||
PCT/FR1999/000411 WO1999043910A1 (en) | 1998-02-27 | 1999-02-24 | Method for making prefabricated structural elements, and prestressed structure produced with said elements |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0979332A1 EP0979332A1 (en) | 2000-02-16 |
EP0979332B1 true EP0979332B1 (en) | 2003-08-06 |
Family
ID=9523454
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99904942A Expired - Lifetime EP0979332B1 (en) | 1998-02-27 | 1999-02-24 | Method for making prefabricated structural elements, and prestressed structure produced with said elements |
Country Status (13)
Country | Link |
---|---|
US (1) | US6389764B1 (en) |
EP (1) | EP0979332B1 (en) |
JP (1) | JP4056094B2 (en) |
AT (1) | ATE246757T1 (en) |
AU (1) | AU2526499A (en) |
DE (1) | DE69910133T2 (en) |
DK (1) | DK0979332T3 (en) |
ES (1) | ES2205771T3 (en) |
FR (1) | FR2775492B1 (en) |
HK (1) | HK1026009A1 (en) |
PT (1) | PT979332E (en) |
TR (1) | TR199902557T1 (en) |
WO (1) | WO1999043910A1 (en) |
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-
1998
- 1998-02-27 FR FR9802406A patent/FR2775492B1/en not_active Expired - Lifetime
-
1999
- 1999-02-24 WO PCT/FR1999/000411 patent/WO1999043910A1/en active IP Right Grant
- 1999-02-24 DE DE69910133T patent/DE69910133T2/en not_active Expired - Lifetime
- 1999-02-24 PT PT99904942T patent/PT979332E/en unknown
- 1999-02-24 ES ES99904942T patent/ES2205771T3/en not_active Expired - Lifetime
- 1999-02-24 JP JP54322799A patent/JP4056094B2/en not_active Expired - Lifetime
- 1999-02-24 AT AT99904942T patent/ATE246757T1/en not_active IP Right Cessation
- 1999-02-24 AU AU25264/99A patent/AU2526499A/en not_active Abandoned
- 1999-02-24 DK DK99904942T patent/DK0979332T3/en active
- 1999-02-24 EP EP99904942A patent/EP0979332B1/en not_active Expired - Lifetime
- 1999-02-24 TR TR1999/02557T patent/TR199902557T1/en unknown
- 1999-02-24 US US09/403,909 patent/US6389764B1/en not_active Expired - Lifetime
-
2000
- 2000-08-14 HK HK00105045A patent/HK1026009A1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
FR2775492A1 (en) | 1999-09-03 |
FR2775492B1 (en) | 2000-05-05 |
PT979332E (en) | 2003-12-31 |
JP4056094B2 (en) | 2008-03-05 |
DE69910133T2 (en) | 2004-06-09 |
DE69910133D1 (en) | 2003-09-11 |
US6389764B1 (en) | 2002-05-21 |
JP2001522424A (en) | 2001-11-13 |
EP0979332A1 (en) | 2000-02-16 |
DK0979332T3 (en) | 2003-12-01 |
AU2526499A (en) | 1999-09-15 |
ATE246757T1 (en) | 2003-08-15 |
WO1999043910A1 (en) | 1999-09-02 |
HK1026009A1 (en) | 2000-12-01 |
TR199902557T1 (en) | 2000-05-22 |
ES2205771T3 (en) | 2004-05-01 |
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