EP0880302A2 - Heating cable and method producing the same - Google Patents
Heating cable and method producing the same Download PDFInfo
- Publication number
- EP0880302A2 EP0880302A2 EP98400785A EP98400785A EP0880302A2 EP 0880302 A2 EP0880302 A2 EP 0880302A2 EP 98400785 A EP98400785 A EP 98400785A EP 98400785 A EP98400785 A EP 98400785A EP 0880302 A2 EP0880302 A2 EP 0880302A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- ptc
- layer
- silane
- center element
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/146—Conductive polymers, e.g. polyethylene, thermoplastics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/02—Heaters using heating elements having a positive temperature coefficient
Definitions
- the present invention relates to electrical heating cables and in particular to heating cables of the selfregulating type.
- Such cables include two electrical conductors or electrodes and a PTC (Positive Temperature Coefficient) element arranged between the conductors.
- PTC Positive Temperature Coefficient
- Such cables are generally known from EP 0 160 100 A1 which describes a PTC heating cable having a cord- or tape-like structure.
- a PTC heating element is provided between a pair of electrodes and the outer periphery of these members is covered with an insulation sheath.
- a mathematical formula is determined for setting the resistance value of the electrodes.
- a selflimiting electrical heating device using a PTC element between two conductors is also known from SE 433 999.
- the PTC effect is obtained with a certain composition of materials.
- a defined gap or distance between the two conductors is maintained by means of a special distance element or by incorporating glass fiber material in the PTC element.
- the object of the present invention is to improve the quality of selfregulating heating cables. This is obtained by making a new cable design and by simplifying the manufacturing method.
- the main features of the invention are defined in the claims.
- the present invention also relates to methods and means for crosslinking the PTC and other polymers used in the cable. This has previously been done with irradiation technique, but such processes should be avoided.
- the silane crosslinking process can be undertaken by means of water and steam at a temperature of 20-100 °C.
- Figure 1 is indicated a laminated cable structure consisting of a center element 1, a semiconducting layer 2 and outer insulation 3.
- This polymer laminate is crosslinked by means of a silane process.
- Outer protecting sheaths could consist of a metal sheath/layer and an outer corrosion protective layer of halogen free compound, PVC or Teflon.
- the illustration shows a circular crossection and is not drawn to scale. The crossection may alternatively be oval or flattened in other ways.
- the center element 1 and the insulation 3 may consist of polyethylene with silane/peroxide/antioxidant.
- the semiconducting layer 2 may consist of polyethylene/ethylene-octene/ethylene/spherelene, carbon black, silane/peroxide/antioxidant.
- Two bare conductors 4 and 5 - of copper or other suitable material - are tangentially arranged in the center element 1 so that part of the conductor surfaces coincide with the surface of the center element.
- the conductors should preferably be arranged in opposite sides of the center element as illustrated.
- the PTC layer 2 is arranged over the center element in contact with said conductor surface parts.
- the cable core elements 1-5 may be assembled in a manufacturing line as illustrated in Figure 2 to provide the cable core illustrated in Figure 1.
- the line may include a number of polymer extruders arranged in tandem to provide a core which in a further process is spirallized and then crosslinked in order to lock the spirallization and bond the layers together.
- the center element 1 is supplied from an extruder 10.
- the conductors 4 and 5 are supplied from reels 11 and 12 to a die 13 where the conductors are inserted into corresponding slots of the center element 1.
- the resulting core element 14 is passed through an extruder 15 for application of the PTC layer 2 and further through an extruder 16 for application of the insulation sheath 3 to produce the core 17.
- the extruders 15 and 16 could be a two layer extruder.
- This core 17 is wound on a reel 18 which is also rotated in a plane perpendicular to the line axis to give the core a desired spirallization on the reel.
- the polymer materials of the core are crosslinked in a silane crosslinking process (not shown) whereby the spirallization is locked.
- the conductors 4 and 5 can be supplied from their reel directly into a center element extruder 20, Figure 3, for providing the core 14 which is passed through extruders 15/16 and further processing.
- the cable core can be assembled in a number of consecutive steps as illustrated in Figure 4.
- the elements 1+4+5 can be assembled in a first extruding process as outlined and the core 14 can be wound on a reel 30.
- the center element reel 30 can be rotated in a plane perpendicular to the line axis to give the element 14 a desired spirallization before passing it through extruders 15 and 16 to produce a core 31 which is similar to the core 17 but which has a spirallized center element.
- This core is wound on a reel 32 for silane crosslinking and further processing.
- center element 1 can be premade with slots and spirallized and then crosslinked before inserting the conductors 4 and 5 into the slots and passing this cable core 1+4+5 through extruders 15-16 and further silane crosslinking means.
- the spirallization is required in order to obtain a flexible cable which easily lends itself to installation in floors for room heating.
- the center element slots and conductors could have a wiggle-waggle (S-Z) form.
- the present invention use polymer based on metallocene technology and has to be grafted and crosslinked with the silane process.
- the center element 1 consists of silane crosslinked polyethylene.
- the polyethylene includes molecules of vinyltrimethoxysilane containing an organo heavy metal compound in an amount of from 0.005 to 1% by weight based on the total amount of said composition as a crosslinking catalyst.
- the PTC polymer layer 2 is based on ethylene and ethylene-octene copolymer with carbon black and silane grafted by direct feeding silane/peroxide or using a Master Batch (MB) containing components which are needed to crosslink and heat stabilize the polymer materials involved in a silane/peroxide/catalyst process.
- MB Master Batch
- the PTC layer 2 and the insulation layer 3 are crosslinked by cross-linking reaction of trimethoxsilane groups in said polyethylene and the PTC polymer in the presence of water.
- the PTC layer 2 and the insulation layer 3 may as mentioned above be extruded in one process and the PTC layer contains an organo metal compound selected from the group consisting of dibutyltin dilaurate.
- the insulation layer 3 may be cured or crosslinked, by diffusion of the catalyst agent-dibutyltin dilaurate - from the PTC layer.
Landscapes
- Processes Of Treating Macromolecular Substances (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Resistance Heating (AREA)
Abstract
Description
Claims (10)
- Heating cable comprising a core having two electrical conductors (4,5), a PTC element therebetween and an outer layer (3) of insulation material,
characterized in that
the core comprises an extruded polymer center element (1) in which the two conductors (4,5) are arranged so that part of the conductor surfaces coincide with the center element surface, an extruded layer (2) of a PTC polymer arranged over the center element in contact with said conductor surface parts, and at least one outer extruded insulation sheath (3). - Cable according to claim 1,
characterized in that
the conductors (4,5) are spirallized or wiggle-waggled (S-Z) in the center element. - Cable according to claim 1,
characterized in that
at least two of the extruded polymer elements of the cable core -the center element (1) and the two layers (2,3) - are bonded together. - Cable according to claim 1,
characterized in that
the polymer elements (1,2,3) of the cable core are crosslinked with a silane process. - Cable according to claim 1,
characterized in that
the center element (1) consists of silane crosslinked polyethylene including molecules of vinyltrimethoxysilane containing an organo heavy metal compound in an amount of from 0.005 to 1% by weight based on the total amount of said composition as a crosslinking catalyst. - Cable according to claim 1,
characterized in that
the PTC layer (2) is based on ethylene and ethylene-octene copolymer with carbon black and silane grafted by direct feeding silane/peroxide or using a Master Batch with silane/peroxide/catalyst. - Cable according to claim 1,
characterized in that
the PTC layer (3) has a volume resistivity of 100 -100 000 ohmcm. - Method for making a heating cable comprising a core having two electrical conductors (4,5), a PTC element therebetween and an outer layer (3) of insulation material,
characterized by
crosslinking the PTC element (2) and the insulation layer (3) using reaction of trimethoxsilane groups in the polyethylene and in the PTC polymer in the presence of water. - Method according to claim 1,
characterized by
including in the PTC layer (2) an organo metal compound selected from the group consisting of dibutyltin dilaurate. - Method according to claim 9, and where the PTC layer (2) and the insulation layer (3) are extruded in one process, characterized by curing or crosslinking the insulation layer (3) by diffusion of the catalyst agent-dibutyltin dilaurate - from the PTC layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK98400785T DK0880302T3 (en) | 1997-05-20 | 1998-04-02 | Heating cable and method for making same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO972275A NO304920B1 (en) | 1997-05-20 | 1997-05-20 | Electric heating cable |
| NO972275 | 1997-05-20 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0880302A2 true EP0880302A2 (en) | 1998-11-25 |
| EP0880302A3 EP0880302A3 (en) | 1999-05-26 |
| EP0880302B1 EP0880302B1 (en) | 2005-03-09 |
Family
ID=19900722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19980400785 Expired - Lifetime EP0880302B1 (en) | 1997-05-20 | 1998-04-02 | Heating cable and method producing the same |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0880302B1 (en) |
| DE (1) | DE69829244T2 (en) |
| DK (1) | DK0880302T3 (en) |
| NO (1) | NO304920B1 (en) |
| PL (1) | PL187743B1 (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004049761A1 (en) * | 2002-11-22 | 2004-06-10 | Koninklijke Philips Electronics N.V. | Sol-gel based heating element |
| EP1858298A1 (en) * | 2006-05-16 | 2007-11-21 | Nexans | Self-regulating heating wire |
| FR2902273A1 (en) * | 2006-06-07 | 2007-12-14 | Nexans Sa | Electrical heating cable for thawing and clearing snow from e.g. airport track, has positive temperature coefficient polymer composition layer surrounding central element and contacting conducting surfaces, where element has heater wire |
| FR2919106A1 (en) * | 2007-07-16 | 2009-01-23 | Acome Soc Coop Production | CTP BEARING MATERIAL FOR MEDIUM AND HIGH TEMPERATURE APPLICATION, SELF - ADJUSTING STUCTURES COMPRISING SAME AND METHOD FOR MANUFACTURING THE SAME. |
| CN103050171A (en) * | 2012-12-13 | 2013-04-17 | 山东昆嵛电缆有限公司 | Three-core cable with overheating protection function |
| US10375767B2 (en) | 2015-02-09 | 2019-08-06 | Nvent Services Gmbh | Heater cable having a tapered profile |
| US10470251B2 (en) | 2016-04-29 | 2019-11-05 | Nvent Services Gmbh | Voltage-leveling monolithic self-regulating heater cable |
| US10966290B2 (en) | 2017-02-01 | 2021-03-30 | Nvent Services Gmbh | Low smoke, zero halogen self-regulating heating cable |
| US11503674B2 (en) | 2014-10-09 | 2022-11-15 | Nvent Services Gmbh | Voltage-leveling heater cable |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005059366A1 (en) * | 2005-12-13 | 2007-06-14 | Gitschner, Hans Walter, Dr.-Ing. | Covering conductors with polyethylene cross-linked with silane for power cables involves performing the cross-linking process on-line in the extruder barrel |
| DE102011002067A1 (en) | 2011-04-14 | 2012-10-18 | Domoteck Ltd. | Self-regulating heating pipeline has power conducting element that is provided with electrical contact portion which is provided with conductor casing of electrical conductors |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2368127A1 (en) * | 1976-10-15 | 1978-05-12 | Raychem Corp | COMPOSITIONS WITH A POSITIVE TEMPERATURE COEFFICIENT AND DEVICES INCLUDING |
| US4534889A (en) * | 1976-10-15 | 1985-08-13 | Raychem Corporation | PTC Compositions and devices comprising them |
| US5236765A (en) * | 1984-04-06 | 1993-08-17 | Nv Raychem Sa | Heat-recoverable article |
| US4929817A (en) * | 1987-07-29 | 1990-05-29 | Mitsui Petrochemical Industries, Ltd. | Electrofusion joint |
| EP0312204A3 (en) * | 1987-10-09 | 1991-07-17 | Raychem Limited | Conductive polymeric conduit heater |
| US5045673A (en) * | 1990-04-04 | 1991-09-03 | General Signal Corporation | PTC devices and their composition |
-
1997
- 1997-05-20 NO NO972275A patent/NO304920B1/en not_active IP Right Cessation
-
1998
- 1998-04-02 DE DE1998629244 patent/DE69829244T2/en not_active Expired - Lifetime
- 1998-04-02 DK DK98400785T patent/DK0880302T3/en active
- 1998-04-02 EP EP19980400785 patent/EP0880302B1/en not_active Expired - Lifetime
- 1998-05-19 PL PL98326380A patent/PL187743B1/en not_active IP Right Cessation
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7645963B2 (en) | 2002-11-22 | 2010-01-12 | Koninklijke Philips Electronics N.V. | Sol-gel based heating element |
| WO2004049761A1 (en) * | 2002-11-22 | 2004-06-10 | Koninklijke Philips Electronics N.V. | Sol-gel based heating element |
| EP1858298A1 (en) * | 2006-05-16 | 2007-11-21 | Nexans | Self-regulating heating wire |
| FR2901449A1 (en) * | 2006-05-16 | 2007-11-23 | Nexans Sa | AUTO-REGULATING HEATING CABLE |
| FR2902273A1 (en) * | 2006-06-07 | 2007-12-14 | Nexans Sa | Electrical heating cable for thawing and clearing snow from e.g. airport track, has positive temperature coefficient polymer composition layer surrounding central element and contacting conducting surfaces, where element has heater wire |
| EP2026360A1 (en) * | 2007-07-16 | 2009-02-18 | Acome Société Cooperative De Production, Société Anonyme, A Capital Variable | Material with PTC behaviour for medium- and high-temperature application, self-regulating structures comprising same and manufacturing method |
| FR2919106A1 (en) * | 2007-07-16 | 2009-01-23 | Acome Soc Coop Production | CTP BEARING MATERIAL FOR MEDIUM AND HIGH TEMPERATURE APPLICATION, SELF - ADJUSTING STUCTURES COMPRISING SAME AND METHOD FOR MANUFACTURING THE SAME. |
| CN103050171A (en) * | 2012-12-13 | 2013-04-17 | 山东昆嵛电缆有限公司 | Three-core cable with overheating protection function |
| US11503674B2 (en) | 2014-10-09 | 2022-11-15 | Nvent Services Gmbh | Voltage-leveling heater cable |
| US10375767B2 (en) | 2015-02-09 | 2019-08-06 | Nvent Services Gmbh | Heater cable having a tapered profile |
| US10470251B2 (en) | 2016-04-29 | 2019-11-05 | Nvent Services Gmbh | Voltage-leveling monolithic self-regulating heater cable |
| US10966290B2 (en) | 2017-02-01 | 2021-03-30 | Nvent Services Gmbh | Low smoke, zero halogen self-regulating heating cable |
| US11871486B2 (en) | 2017-02-01 | 2024-01-09 | Nvent Services Gmbh | Low smoke, zero halogen self-regulating heating cable |
| US11956865B2 (en) | 2017-02-01 | 2024-04-09 | Nvent Services Gmbh | Low smoke, zero halogen self-regulating heating cable |
Also Published As
| Publication number | Publication date |
|---|---|
| DK0880302T3 (en) | 2005-06-27 |
| NO972275D0 (en) | 1997-05-20 |
| DE69829244T2 (en) | 2006-02-09 |
| EP0880302A3 (en) | 1999-05-26 |
| PL187743B1 (en) | 2004-09-30 |
| DE69829244D1 (en) | 2005-04-14 |
| NO972275L (en) | 1998-11-23 |
| EP0880302B1 (en) | 2005-03-09 |
| PL326380A1 (en) | 1998-11-23 |
| NO304920B1 (en) | 1999-03-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4096346A (en) | Wire and cable | |
| US4041237A (en) | Electric conductor adapted for use in process instrumentation | |
| US4922083A (en) | Flexible, elongated positive temperature coefficient heating assembly and method | |
| EP0202896B1 (en) | Electrical sheet heaters | |
| CA1287134C (en) | Blocking arrangement for suppressing fluid transmission in cables | |
| EP0880302B1 (en) | Heating cable and method producing the same | |
| CA3043291C (en) | Process for jointing cables, apparatus for performing such a process and thermoplastic joint so manufactured | |
| EP0627748A2 (en) | Flat cable | |
| US4469539A (en) | Process for continuous production of a multilayer electric cable | |
| GB1558525A (en) | Screening tape for electric power cables | |
| US4876440A (en) | Electrical devices comprising conductive polymer compositions | |
| US4469538A (en) | Process for continuous production of a multilayer electric cable and materials therefor | |
| CA1212407A (en) | Self-regulating heating cable having radiation grafted jacket | |
| KR102557497B1 (en) | Self-lubricating composition with water resistance and flexibility, improved pull-in property cable filler prepared therefrom, submarine cable having the same, and manufacturing method | |
| EP0211505A2 (en) | Electrically insulating tape | |
| GB1600257A (en) | Strip heaters comprising conductive polymer compositions | |
| US4959266A (en) | Urethane-resin coated electrical wire having an intermediate layer | |
| JP7330440B2 (en) | electrical insulated cable | |
| US4866253A (en) | Electrical devices comprising conductive polymer compositions | |
| JP3989637B2 (en) | Power cable and its installation method | |
| EP0273413A2 (en) | A method of making a high tension ignition cable | |
| EP0930804B1 (en) | Heating cable | |
| CA1151255A (en) | Electrical insulated wire with flexibility and abrasion-resistant layer | |
| JP3067352B2 (en) | Rubber insulated wire and method of manufacturing the same | |
| JP3245782U (en) | flat cable |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): DE DK FR SE |
|
| AX | Request for extension of the european patent |
Free format text: AL;LT;LV;MK;RO;SI |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: ALCATEL |
|
| PUAL | Search report despatched |
Free format text: ORIGINAL CODE: 0009013 |
|
| AK | Designated contracting states |
Kind code of ref document: A3 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
|
| AX | Request for extension of the european patent |
Free format text: AL;LT;LV;MK;RO;SI |
|
| 17P | Request for examination filed |
Effective date: 19990609 |
|
| AKX | Designation fees paid |
Free format text: DE DK FR SE |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: NEXANS |
|
| 17Q | First examination report despatched |
Effective date: 20031212 |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
| GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
| GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
| AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE DK FR SE |
|
| REF | Corresponds to: |
Ref document number: 69829244 Country of ref document: DE Date of ref document: 20050414 Kind code of ref document: P |
|
| REG | Reference to a national code |
Ref country code: DK Ref legal event code: T3 |
|
| REG | Reference to a national code |
Ref country code: SE Ref legal event code: TRGR |
|
| ET | Fr: translation filed | ||
| PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
| 26N | No opposition filed |
Effective date: 20051212 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20120420 Year of fee payment: 15 Ref country code: DK Payment date: 20120418 Year of fee payment: 15 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20120507 Year of fee payment: 15 |
|
| REG | Reference to a national code |
Ref country code: DK Ref legal event code: EBP Effective date: 20130430 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20131101 |
|
| REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST Effective date: 20131231 |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R119 Ref document number: 69829244 Country of ref document: DE Effective date: 20131101 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20130430 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20130430 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SE Payment date: 20160420 Year of fee payment: 19 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20170403 |