FIELD OF THE INVENTION
The present invention relates to a rotary screen textile
printing machine.
DESCRIPTION OF PRIOR ART
Rotary screen textile printing machines have a bar
extending through a rotary screen, which bar is provided with
a stopper for positioning a roller squeegee at a predetermined
location within the rotary screen.
Conventionally, such a bar extends from a bearing on one
end side of the rotary screen and passes through another
bearing on the other end side (see Fig. 7). This bar is
substantially connected to the bearings in a detachable
manner. In Fig. 7, the reference numeral 1 indicates a rotary
screen, 4 and 5 indicate machine frames of a textile printing
machine, 6 indicates a bearing, 7 indicates a base, 10
indicates a bar, and C indicates a connecting member for the
bar 10. The connecting member C is attached to the bearing 6
with a bolt. The bearings 6, 6 are connected to a support 60.
However, there are the following problems in such a
conventional technique of connecting a bar at its opposite
ends.
Prior to replacing the rotary screen 1, it is necessary
to withdraw the bar 10 in a left or right direction and insert
the bar into the rotary screen after the replacement. For
each replacement, the bar has to be disconnected from the
bearings at its opposite ends, and then has to be re-connected
after the replacement.
The bar is usually about 2.5 - 4.0 m long and weighs
about 10 - 18 kg. Accordingly, withdrawing/inserting of the
bar is really laborious. Furthermore, to prevent the damage
of the rotary screen, it is necessary to withdraw/insert the
bar so carefully as not to hit it against the screen. For
this reason, two persons in total have to attend on the
opposite sides of the printing machine, i.e., on the operating
side and the non-operating side of the printing machine in
order to withdraw/insert the bar. This operation requires a
lot of labor and is not an easy task to conduct.
SUMMARY OF THE INVENTION
The object of the present invention is to enable even
only one person to replace a rotary screen of a rotary screen
textile printing machine.
The present invention relates to a rotary screen textile
printing machine constructed as follows.
A rotary screen textile printing machine, characterized
in that: bearings supporting the opposite ends of a rotary
screen are attached to a support in such a manner that one of
the bearings is movable relative to the other in the width
direction of the textile printing machine; the rotary screen
is detachably supported by the bearings; one end of a bar
extending into the rotary screen is detachably supported by a
support member attached to the movable bearing; the other end
of the bar extends out of the rotary screen; and the bar is
supported on the machine frames of the textile printing
machine at a point outside of the rotary screen in a
vertically rotatable manner.
Hereinafter, the term width direction of the printing
machine " shall mean the width direction of a textile to be
printed on the printing machine. This applies to the appended
claims and the description below.
Preferably, the opposite ends of the rotary screen form
end rings of tapered shape. The reason for that will be later
described.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a sectional view taken along the axis of a
rotary screen, illustrating an example of a textile-printing
machine according to the present invention;
Fig. 2 is a cross sectional view taken along Line II-II
of Fig. 1;
Fig. 3 is a plan view of bearings and supports in the
rotary screen textile printing machine shown in Fig. 1;
Fig. 4 is a cross sectional view taken along Line IV-IV
of Fig. 3;
Fig. 5 is a perspective view of an end ring formed at the
end of the rotary screen;
Fig. 6 is a perspective view of a base; and
Fig. 7 is a plan view showing that the bar extending
through the rotary screen is connected at its opposite ends in
a conventional rotary screen textile printing machine.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention will now
be described with reference to the accompanying drawings.
The textile-printing machine of the present invention
comprises a plurality of rotary screens 1 spaced in parallel
by a predetermined distance or a single rotary screen 1, an
endless belt 2 for transporting a textile to be printed, a
textile-printing table 3, a drive roller (not shown) for
driving the endless belt 2 or the like mounted on machine
frames 4 and 5 of a textile-printing machine. These
components may be inclined in the width direction of the
endless belt 2, or may be horizontal relative to the width
direction of the endless belt 2.
Formed at the opposite ends of the rotary screen 1 are
end rings 1R, 1R of a smaller diameter than that of the rotary
screen 1. Bearings 6, 6 on the opposite sides of the rotary
screen 1 are mounted on a support 60 in such a manner that one
of the bearings is movable relative to the other, e.g., the
right bearing in Fig. 1 is movable in the width direction of
the textile printing machine (i.e., a left or right direction
of Fig. 1). More specifically, one of the bearings 6, 6 is
immovably attached to the support 60, and the other bearing is
supported by the support 60 slidably in the width direction of
the textile printing machine. The slidable bearing 6 is
guided along a guide rail 61. The bearings 6, 6 are supported
by the support 60 in such a cantilevered manner that they
project from the support 60 in the lengthwise direction of the
belt 2.
Bases 7, 7 are supported within the bearings 6, 6
rotatably about their axes. The end rings 1R, 1R are
detachably fitted in the bases 7, 7. Accordingly, the rotary
screen 1 is detachably supported by the bearings 6, 6.
Engaging members 71 are finned at the ends of the bases 7, 7.
Likewise, engaging members 12 are finned at the ends of the
end rings 1R, 1R. The engaging members 71 and 12 are formed
in plurality, as illustrated in Figs. 5 and 6. When the
engaging members 71 and 12 on one side of the screen engage
with each other, the engaging members 71 and 12 on the
opposite side engage with each other.
When one of the bearings 6, 6 (the right bearing 6 in
Fig. 1) is pulled in the right direction of Fig. 1 by an air-cylinder
(not shown) or the like, the rotary screen 1 is
axially tensioned to become rigid. The thus-tensioned rotary
screen 1 becomes integral with the bases 7, 7 and therefore
can rotate therewith. The rotary screen 1 is rotated
synchronously with the endless belt 2 as in conventional
rotary screen printing machines.
A bar 10 extends through the substantially entire length
of the rotary screen 1. The front end of the bar 10, i.e.,
the end extending into the rotary screen 1 terminates within
the base 7 on the front end side of the bar 10 and is
detachably supported by a support member 19 disposed at a
predetermined location within the base 7. The rear end of the
bar 10 extends out of the rotary screen 1. A slidable bearing
is employed as the bearing 6 on the front end side of the bar
10. The support member 19 is attached to a bracket 19a on the
bearing 6 on the front end side.
Further, a bracket 8 is provided on the machine frame 5.
The bar 10 is vertically rotatably supported via a pivot 9 at
a point outside of the rotary screen 1. At another point
outside of the rotary screen 1, the bar 10 is connected via a
pivot 16 to a clevis 15 attached at the top end of a plunger
14a of an air cylinder 14 which is provided on the frame 5.
At the opposite end of the plunger 14a relative to the pivot
16, the air cylinder 14 is connected to a bracket 22 via s
pivot 13.
The bar 10 is provided, via an attachment member 21, with
a stopper 20 for positioning a roller squeegee 11 at a
predetermined location within the rotary screen 1. The
stopper 20 extends in parallel with the rotary screen 1.
The bar 10 is of the hollow type having a number of holes
10-1 on its cylindrical surface and thus act as a member for
supplying washing water into the rotary screen 1. Connected
via a coupler 17 to the start end of the hollow type bar is a
washing water hose 18.
It is shown in Fig. 1 with solid lines that the end rings
1R, 1R are fitted in the bases 7, 7, that is, the rotary
screen 1 is supported by the bearings 6, 6.
To remove or disconnect the end rings 1R, 1R from the
bases 7, 7, in other words, to detach or disconnect the rotary
screen 1 from the bearings 6, 6, the axial tension of the
rotary screen 1 is released, and then the rotary screen 1 is
manually rotated relative to the bases 7, 7, so that the
engaging members 12 and 71 are disengaged. Thereafter, the
right bearing 6 in Fig. 1 is moved in the right direction of
Fig. 1 relative to the rotary screen, and then the rotary
screen 1 is moved in the right direction of Fig. 1 relative to
the opposite base 7, thereby achieving the detaching
operation.
If the end rings 1R, 1R are disengaged from the bases 7,
7, the rotary screen 1 is disconnected from the bearings 6, 6.
The rotary screen 1, having the end rings 1R, 1R
disconnected from the bases 7, 7, is connected again to the
bearings 6, 6 by the following steps of: i) fitting the end
rings 1R, 1R in the bases 7, 7 such that the engaging members
71 and 12 do not face each other; and ii) rotating the rotary
screen 1 about its axis relative to the bases 7, 7 so as to
engage the engaging members 71 and 12 with each other.
When the bar 10 is upwardly rotated by the air cylinder
14 with a pivot 9 being a point of support, the front end of
the bar 10 contact the end ring 1R on the front end side.
When the bar 10 is further rotated upwardly, the rotary screen
1, which is disconnected from the bearings 6, 6, follows the
upward rotation of the bar 10.
When the rotary screen 1 is upwardly rotated to a
predetermined level, the air cylinder 14 stops so that the
rotary screen 1 can be withdrawn in the right direction of
Fig. 1 relative to the bar 10. In this case, since the rotary
screen 1 has followed the rotation of the bar 10, i.e., has
been raised to the said level, even only one person can
withdraw the rotary screen 1 using the bar 10 as a guide or a
jig.
To mount the rotary screen 1 on the machine frames 4 and
5 again, too, even only one person can fit the rotary screen 1
to the bar 10 using the bar 10 as a guide or a jig.
The rotary screen 1 may be mounted on the machine frames
4 and 5 again according to the reverse operation to the case
where the rotary screen 1 is disconnected from the bearings 6,
6.
According to the present invention, the opposite bearings
are attached to the support in such a manner that one of the
bearings is movable relative to the other in the width
direction of the textile-printing machine (this construction
being referred to as "A" for convenience). The rotary screen
is detachably supported in these bearings (for convenience,
this construction being referred to as " B " ). The
constructions A and B enables even only one person to
disconnect the rotary screen from the bearings on the opposite
end sides of the rotary screen, with the bearings being still
attached to the textile-printing machine.
According to the present invention, the bar, which
extends through the substantially entire length of the rotary
screen, is detachably supported by a support member at its
front end, i.e., the end extending into the rotary screen. At
the same time, the bar is vertically rotatably supported on
the machine frames at a point outside of the rotary screen
(this construction being referred to as "C" for convenience).
The construction C enables even only one person to detach the
rotary screen using the bar as a guide or a jig by rotating
the bar upwardly to a level where the rotary screen can be
withdrawn after disconnecting the rotary screen from the
opposite bearings.
The rotary screen is remounted on the machine frames by
the reverse procedure to the case where the rotary screen is
disconnected from the opposite bearings (i.e., substantially
the same operation). Accordingly, even only one person can do
the remounting operation in this case, too.
Thus, the present invention enables even only one person
to replace a rotary screen in order to change a printing
design pattern, color or the like.
In the present invention, when the opposite ends of the
rotary screen are the end rings of a smaller diameter than
that of the rotary screen, the said constructions A, B and C
are more advantageously employed, since the printing portion
of the rotary screen is prevented from contacting or hitting
the bar that extends through the rotary screen.
As seen above, the present invention enables even only
one person to replace a rotary screen of a rotary screen
textile printing machine.