Classifications

• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
  • C07C69/017—Esters of hydroxy compounds having the esterified hydroxy group bound to a carbon atom of a six-membered aromatic ring
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
  • C07C69/66—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
  • C07C69/73—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of unsaturated acids
  • C07C69/732—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of unsaturated acids of unsaturated hydroxy carboxylic acids
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
  • C09K15/00—Anti-oxidant compositions; Compositions inhibiting chemical change
  • C09K15/04—Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds
  • C09K15/06—Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing oxygen
  • C09K15/08—Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing oxygen containing a phenol or quinone moiety
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S528/00—Synthetic resins or natural rubbers -- part of the class 520 series
  • Y10S528/931—Physical treatment of natural rubber or natural rubber containing material or chemical treatment of non-rubber portion thereof, e.g. extraction of rubber from milk weed
  • Y10S528/934—Latex
  • Y10S528/935—Preserving or stabilizing

Definitions

• the present invention relates to a novel phenol compound having a phenyl ester structure and use thereof.
• the present invention relates to a phenol compound which is useful as a stabilizer (antioxidant) for various organic materials such as synthetic macromolecular materials (e.g., polyolefin and the like), natural organic materials, cosmetics, antifreezing fluids and the like, and which shows noticeable effects when employed, particularly, in an environment involving the presence of water or hot water, and to use thereof.
• synthetic macromolecular materials e.g., polyolefin and the like
• natural organic materials e.g., cosmetics, antifreezing fluids and the like
• a hindered phenol compound e.g., compounds disclosed in Japanese Patent Examined Publication Nos. 170164/1963, 4620/1964, 21140/1964, 9651/1967 and Japanese Patent Unexamined Publication No. 30134/1987
• a hindered phenol compound is useful for the prevention of oxidative degradation of synthetic macromolecular materials such as polyolefin in particular, and has been put to practical use.
• Japanese Patent Unexamined Publication No. 156152/1987 discloses a flame retardance-imparting compound of the formula
• Japanese Patent Unexamined Publication No. 18444/1987 discloses a light resistance-imparting compound of the formula
• a material to be used in an environment involving water generally contains, for example, an antioxidant devoid of ester structure but having a high molecular weight and rigid structure, such as the composition disclosed in Japanese Patent Unexamined Publication No. 265939/1990, so that the extraction with water or hydrolysis can be prevented.
• the present inventors have been studying over the years on the mechanism of degradation of effects of antioxidant contained in an organic material to be used in an environment involving water. Despite the studies of the present inventors based on the mechanism of conventional oxidation that the antioxidant in an organic material is extracted with water or hydrolyzed, they failed to develop a desired antioxidant. During the course of the studies, the present inventors have found that the action of water in fact promotes oxidative denaturation of said antioxidant itself to become a compound devoid of oxidation preventive effect.
• a phenol compound of the following formula [1] affords, from the chemical structure of itself, a superior oxidative degradation preventive potency to organic materials, and that, even when it is used in an environment involving water or hot water and denatured thereby, the compound can still realize highly satisfactory oxidative degradation preventive potency, which resulted in the completion of the present invention.
• the compound of the present invention shows markedly superior retention of oxidative degradation preventive effect, since new compounds having an oxidative degradation preventive potency are successively attained despite the denaturation by water.
• the present invention relates to a phenol compound of the formula [1] wherein each of X's is a group of the formula [2] wherein R 1 and R 4 are the same or different and each is an alkyl having 1 to 8 carbon atoms, and R 2 , R 3 , R 5 and R 6 are the same or different and each is a hydrogen atom or an alkyl having 1 to 8 carbon atoms (hereinafter this compound [1] is also referred to as the compound of the present invention).
• the present invention also relates to a stabilizer for organic materials which comprises the above-mentioned compound, a composition comprising the above-mentioned compound and an organic material, and to a composition comprising said composition and a sulfur antioxidant.
• the present invention relates to:
• the alkyl at R 1 and R 4 having 1 to 8, preferably 1 to 5, carbon atoms may be linear, branched or cyclic, and is exemplified by methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, tert-pentyl, 2-methylbutyl, n-hexyl, isohexyl, sec-hexyl, tert-hexyl, cyclohexyl, heptyl, n-octyl, isooctyl, sec-octyl, tert-octyl, 2-ethylhexyl and the like.
• R 2 , R 3 , R 5 and R 6 include hydrogen atom and alkyl which may be linear, branched or cyclic alkyl having 1 to 8, preferably 1 to 5, carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, tert-pentyl, 2-methylbutyl, n-hexyl, isohexyl, sec-hexyl, tert-hexyl, cyclohexyl, heptyl, n-octyl, isooctyl, sec-octyl, tert-octyl, 2-ethylhexyl and the like.
• alkyl which may be linear, branched or cyclic alkyl having 1 to 8,
• Specific examples of the compound of the present invention having formula [1] include 1,1,3-tris[2-methyl-4-(3,5-di-tert-butyl-4-hydroxyphenylpropionyloxy)-5-tert-butylphenyl]butane, 1,1,3-tris[3-methyl-4-(3,5-di-tert-butyl-4-hydroxyphenylpropionyloxy)-5-tert-butylphenyl]butane, 1,1,3-tris[2-methyl-4-(3-methyl-5-tert-butyl-4-hydroxyphenylpropionyloxy)-5-tert-butylphenyl]butane, 1,1,3-tris[3-methyl-4-(3-methyl-5-tert-butyl-4-hydroxyphenylpropionyloxy)-5-tert-butylphenyl]butane and the like.
• the method for producing the compound of the present invention having the formula [1] is not particularly limited, and the compound of the present invention having the formula [1] may be produced, for example, by reacting a compound of the formula wherein each symbol is as defined above, as disclosed in Japanese Patent Examined Publication No. 4469/1964 and Japanese Patent Unexamined Publication No. 40629/1981, and a compound of the formula wherein Y is halogen (e.g., chlorine, bromine and iodine) and other symbols are as defined above, in the presence of an alkali.
• halogen e.g., chlorine, bromine and iodine
• This reaction generally proceeds in an inert solvent such as toluene.
• the compound of the present invention having the formula [1] is characterized in that it is a hindered phenol compound having a hindered phenyl ester structure.
• the hindered phenol exerts an oxidation preventive effect during early stages of use, and when the hindered phenyl ester is denatured by the action of water during use, a new hindered phenol is produced to successively exhibit oxidative degradation preventive potency, whereby an oxidative degradation preventive effect can be retained longer than by conventional antioxidants.
• the compound of the present invention having formula [1] can be used as a stabilizer for various organic materials, and is effective for preventing oxidative degradation of organic materials.
• the compound is particularly effective for preventing oxidative degradation of synthetic polymer which is often used in an environment involving water.
• the present invention also provides an organic material containing the compound of the formula [1].
• organic material examples include synthetic polymer, natural organic material and the like.
• the synthetic polymer is exemplified by polyolefins such as homopolymers of ⁇ -olefin having 2 to 8 carbon atoms such as polyethylene (e.g., low density polyethylene, medium density polyethylene and high density polyethylene), polypropylene and polybutene-1, ⁇ -olefin copolymers (e.g., ethylene-propylene random or block copolymer, ethylene-butene-1 random copolymer and propylene-ethylene-butene-1 random copolymer), and copolymers (e.g., maleic anhydride modified polypropylene) of poly- ⁇ -olefin and other monomer; halogen-containing polymers such as polyvinyl chloride, polyvinylidene chloride, polyvinyl fluoride, polyvinylidene fluoride and vinyl chloride-alkyl acrylate copolymer; styrene resins such as polystyrene, high impact polystyrene
• the compound of the present invention shows superior oxidative degradation preventive effect particularly when added to a polyolefin, specifically, polyethylene, polypropylene or propylene copolymer.
• natural organic material examples include natural high molecular substance such as cellulose, natural rubber, protein and derivatives (e.g., cellulose acetate), mineral oil, animal or plant oil, wax and the like.
• the compound of the present invention exerts more superior effect particularly when combined with a sulfur antioxidant.
• a sulfur antioxidant when used as stabilizers to be added to an organic material, a composition comprising an organic material which is more superior in stability can be obtained.
• sulfur antioxidant is not particularly limited, preferred are dilauryl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate, didocosyl thiodipropionate, tetrakis[methylene(laurylthiopropionate)]methane and tetrakis[methylene(stearylthiopropionate)]methane, which may be used alone or in combination.
• the compound of the present invention is preferably added in a proportion of 0.01-10 parts by weight, more preferably 0.01-5 parts by weight, relative to 100 parts by weight of the organic material (exclusive of stabilizer), whether the compound of the present invention is used alone or concurrently with a sulfur antioxidant.
• the sulfur antioxidant is preferably added in a proportion of 0.01-10 parts by weight, more preferably 0.01-5 parts by weight, relative to 100 parts by weight of the organic material (exclusive of stabilizer).
• the sulfur antioxidant is added in a weight ratio (sulfur antioxidant/compound of the present invention) of 0.1-10 relative to the compound of the present invention.
• one or more kinds of other additives such as other phenol antioxidant, phosphorus antioxidant, light stabilizer, ultraviolet absorber, metal soap, heavy metal inactivating agent, organic tin stabilizer, epoxy compound, pigment, flame retardant, antistatic agent, lubricant, processing aid, neutralizer, neucleator, plasticizer, coloring agent, filler, foaming agent and the like, may be added as necessary to the extent that the effect of the compound of the present invention is not markedly impaired.
• Said stabilizer may be added to an organic material by any method, which may be conventionally known.
• the method may include processes of mixing an organic material and a stabilizer, kneading and extruding the same.
• a compound shown in Table 1 was added to a polypropylene powder (100 parts by weight) having an intrinsic viscosity as measured at 135°C in tetralin of 1.9 and comprising an isotactic component by 98%, which had been polymerized by a slurry method using a Ziegler-Natta catalyst, and thoroughly mixed in a mixer.
• Example 3 compound of Example 1 0.2
• Example 4 compound of Example 2 0.2
• Example 5 compound of Example 1 0.5 dimyristyl thiodipropionate 0.5 Comparative Example 1 compound A 0.2 Comparative Example 2 compound A 0.6 Comparative Example 3 compound B 0.2 Comparative Example 4 compound A 0.5 dimyristyl thiodipropionate 0.5 compound A: 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene (manufactured by Ciba-Geigy Ltd., trademark IRGANOX 1330) compound B: tetrakis[methylene-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]methane (manufactured by Ciba-Geigy Ltd., trademark IRGANOX 1010)
• pellets (stabilizer-containing organic material) obtained in the above-mentioned Examples and Comparative Examples were compression-molded and formed at 230°C into a sheet having a thickness of 0.5 mm, from which 50 mm ⁇ 20 mm test pieces were cut out.
• test pieces were subjected to a hot water resistance test. That is, the test pieces were immersed in distilled water at 90°C for a predetermined time (0, 1000, 3000, 5000 hr) and placed in a Geer oven at 150°C. The time necessary for the test pieces to become brittle (life in oven) was measured. The results are shown in Table 2.
• Example 5 in which a sulfur antioxidant was concurrently used and Comparative Example 4 are compared.
• the compound of the present invention as used as a stabilizer for an organic material shows superior preventive effect against oxidative degradation and extremely superior resistance against degradation of an organic material in an environment involving contact with hot water for a long time, as compared to compounds conventionally used as hot water resistant antioxidants.
• a concurrent use of the compound of the present invention and a sulfur antioxidant brings about excellent synergistic effect to synergistically improve resistance to hot water for a long time, as compared to conventional hot water resistant antioxidants.

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• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Engineering & Computer Science (AREA)
• Materials Engineering (AREA)
• Compositions Of Macromolecular Compounds (AREA)
• Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
• Phenolic Resins Or Amino Resins (AREA)
• Anti-Oxidant Or Stabilizer Compositions (AREA)
• Fats And Perfumes (AREA)

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• 1995
  • 1995-12-21 KR KR1019970704223A patent/KR980700953A/ko not_active IP Right Cessation
  • 1995-12-21 KR KR1019970704223A patent/KR100388416B1/ko active
  • 1995-12-21 EP EP95941842A patent/EP0803495B1/de not_active Expired - Lifetime
  • 1995-12-21 US US08/860,118 patent/US5883286A/en not_active Expired - Fee Related
  • 1995-12-21 DE DE69516904T patent/DE69516904T2/de not_active Expired - Fee Related
  • 1995-12-21 WO PCT/JP1995/002629 patent/WO1996019435A1/ja active IP Right Grant
  • 1995-12-21 AT AT95941842T patent/ATE192733T1/de not_active IP Right Cessation

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