EP0796660A1 - Method and device for fabricating ultrafine powders - Google Patents
Method and device for fabricating ultrafine powders Download PDFInfo
- Publication number
- EP0796660A1 EP0796660A1 EP97104100A EP97104100A EP0796660A1 EP 0796660 A1 EP0796660 A1 EP 0796660A1 EP 97104100 A EP97104100 A EP 97104100A EP 97104100 A EP97104100 A EP 97104100A EP 0796660 A1 EP0796660 A1 EP 0796660A1
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- EP
- European Patent Office
- Prior art keywords
- dryer
- powder
- drying chamber
- surface treatment
- mill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
Definitions
- the invention relates to a process for the production of extremely fine powders which are wet-ground in a mechanical mill and then dried.
- the invention also relates to a plant for carrying out this method.
- Powders of all kinds have to be finer and finer for technical reasons.
- the finenesses achievable today are 1 ⁇ .
- the powders affected here are wet-ground as components of a suspension in mechanical mills (ball mills, bead mills, annular gap mills, etc.). After grinding in the wet phase, the powders must be dried. For this purpose it is known to use spray dryers.
- the present invention is based on the object of proposing a drying phase in a method of the type mentioned at the outset, which allows agglomerate-free drying of the allows extremely fine powder.
- this object is achieved in that the drying of the ground powder, which is present in a suspension, is carried out in an air vortex mill.
- the comminution principle is based on the fact that the regrind particles within a large number of air vortices, which are generated by rotating plates, are accelerated to a high speed and predominantly mutual impacts To run. Because the material is constantly in turbulent air currents, moisture adhering to the particles can be very quickly absorbed by the air and thus rapid and intensive drying can be achieved. In addition, the crushing effect is retained so that re-agglomerates do not arise.
- agglomerate-free drying of the powders can be achieved in a single process step in the process according to the invention. It is expedient to supply hot air as carrier gas to the air vortex mill used as a dryer and / or to pump the suspension directly into the grinding chamber via a nozzle inlet. This accelerates drying.
- Another advantage of the method according to the invention is that the agglomerate-free drying with a surface treatment the powder can be combined. This can be done, for example, by introducing the surface treatment agent together with the carrier air. Another possibility is that the treatment agent is sprayed into the grinding chamber of the mill through a nozzle.
- Figures 1 and 2 show systems for performing the method according to the invention.
- the schematically illustrated mechanical mill in which the powder is wet-ground is designated by 1.
- the product is continuously conveyed through line 3 to the air vortex mill 4 serving as a dryer and injected into the grinding or drying chamber 5 via a nozzle, not shown in detail.
- Air is supplied to the drying room 5 from below via the line 6.
- the hot air generator arranged in line 6 is designated by 7.
- the dried powder leaves the air vortex mill 4 used as a dryer through the upper product discharge 8 and reaches via line 9 into a commercially available filter cyclone 11, in which air and dried powder are separated.
- the air leaves the cyclone 11 via the line 12 with the fan 13.
- the powder exits through the product discharge 14.
- the suspension leaving the mechanical mill 1 can be injected into the drying chamber 5 of the dryer 4 at various points.
- the line 3 with the pump 2 can open into nozzles which are arranged at different heights.
- a line 3 'leading to the upper region of the drying chamber and the pump 2' is shown in broken lines.
- the choice of the location of the injection into the drying room 5 depends on the properties of the product and / or on the desired length of stay in the dryer 4.
- the line 3 with the pump 2 opens into the lower region of the drying chamber 5 of the dryer 4.
- a line 15 with the pump 16 opens into the upper region, preferably also via a nozzle, and connects to the container 18 in Connection is established.
- the container 18 there is a surface treatment agent for the powder to be dried.
- An alternative to this is shown in dashed lines, in which surface treatment agent, preferably in powder form, is introduced into the air intake of the dryer 4.
- the line 19 opening into the air line 6 is provided with the blower 21, which is connected to the container 22 containing the agent.
- the drying chamber 5 of the dryer 4 is supplied with hot air via line 6 and the suspension with the powder to be dried via line 3 (or 3 ′).
- the powder is dried quickly, gently and without agglomerates within the large number of air vortices generated, e.g. to residual moisture of 0.5% and less.
- the dried powder and the air leave the dryer 4 via the discharge 8 and are separated from one another in the cyclone 11.
- a liquid treatment agent can be injected into the upper region of the drying chamber 5.
- the product injected into the lower area is already dry, so that moisture adhering to the powder does not interfere with the desired coating.
- the treatment agent can also be introduced into the hot air stream in line 6. This also applies to dry surface treatment agents that are in powder form e.g. be metered into the air intake of the dryer 4.
- the water evaporates spontaneously without the products having a chance of re-agglomeration.
- the typical inlet temperatures are between 200 ° and 400 ° C, in some special cases up to 500 ° C, the typical outlet temperatures of the mill are between 70 ° and 110 ° C. In a very short time, a temperature gradient of sometimes well over 300 ° C reached.
- a coating of the product can e.g. be carried out with powdered stearate or with liquid stearic acid.
- Stearate is preferably metered into the hot air intake, stearin into the drying room 5 (see FIG. 2).
- Successful tests have been carried out with calcium carbonate and chalk (input TS each about 60%) as well as pigments and hydrated lime (input TS each about 30%).
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von extrem feinen Pulvern, welche in einer mechanischen Mühle naß gemahlen und anschließend getrocknet werden. Außerdem bezieht sich die Erfindung auf eine Anlage zur Durchführung dieses Verfahrens.The invention relates to a process for the production of extremely fine powders which are wet-ground in a mechanical mill and then dried. The invention also relates to a plant for carrying out this method.
Pulver der verschiedensten Art (z.B. Kalzium-Carbonat, Titandioxid, Bentonit, Dolomit, Talkum, Pigmente usw.) müssen aus anwendungstechnischen Gründen immer feiner sein. Die heute erzielbaren Feinheiten liegen bei 1µ. Um diese Feinheiten zu erreichen, werden die hier betroffenen Pulver als Bestandteile einer Suspension in mechanischen Mühlen (Kugelmühlen, Perlmühlen, Ringspaltmühlen usw.) naß gemahlen. Nach dem Vermahlen in der nassen Phase müssen die Pulver getrocknet werden. Dazu ist es bekannt, Sprühtrockner einzusetzen.Powders of all kinds (e.g. calcium carbonate, titanium dioxide, bentonite, dolomite, talc, pigments, etc.) have to be finer and finer for technical reasons. The finenesses achievable today are 1µ. In order to achieve these subtleties, the powders affected here are wet-ground as components of a suspension in mechanical mills (ball mills, bead mills, annular gap mills, etc.). After grinding in the wet phase, the powders must be dried. For this purpose it is known to use spray dryers.
Während der Trocknungsphase entstehen im Sprühtrockner sehr häufig Re-Agglomerate. Diese müssen anschließend abgesichtet, erneut naß vermahlen, um die ursprüngliche Feinheit wiederherzustellen, sowie getrocknet und gesichtet werden.During the drying phase, re-agglomerates very often occur in the spray dryer. These must then be sifted, wet-ground again to restore the original fineness, and dried and sifted.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, bei einem Verfahren der eingangs erwähnten Art eine Trocknungsphase vorzuschlagen, die eine agglomeratfreie Trocknung der extrem feinen Pulver ermöglicht.The present invention is based on the object of proposing a drying phase in a method of the type mentioned at the outset, which allows agglomerate-free drying of the allows extremely fine powder.
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, daß die Trocknung der gemahlenen, in einer Suspension vorliegenden Pulver in einer Luftwirbelmühle erfolgt.According to the invention, this object is achieved in that the drying of the ground powder, which is present in a suspension, is carried out in an air vortex mill.
Bei Mühlen dieser Art, wie sie beispielsweise in der EP-B1-226 900 beschrieben werden, beruht das Zerkleinerungsprinzip darauf, daß die Mahlgutpartikel innerhalb einer Vielzahl von Luftwirbeln, die von rotierenden Platten erzeugt werden, auf eine hohe Geschwindigkeit beschleunigt werden und überwiegend gegenseitige Stöße ausführen. Dadurch, daß sich das Gut ständig innerhalb turbulenter Luftströme aufhält, kann den Partikeln anhaftende Feuchtigkeit sehr schnell von der Luft aufgenommen und damit eine schnelle und intensive Trocknung erreicht werden. Zusätzlich bleibt der Zerkleinerungseffekt erhalten, so daß Re-Agglomerate nicht entstehen. Im Vergleich zur herkömmlichen Trocknung von extrem feinen Pulvern in Sprühtrocknern, bei der mehrere nachfolgende Schritte - Sichtung, nasse Nachvermahlung sowie erneute Trocknung und Sichtung - erforderlich sind, kann beim erfindungsgemäßen Verfahren in einem einzigen Verfahrensschritt eine agglomeratfreie Trocknung der Pulver erreicht werden. Zweckmäßig ist es, der als Trockner eingesetzten Luftwirbelmühle heiße Luft als Trägergas zuzuführen und/oder die Suspension über einen Düseneintritt direkt in den Mahlraum zu pumpen. Eine Beschleunigung der Trocknung wird dadurch erreicht.In mills of this type, as described for example in EP-B1-226 900, the comminution principle is based on the fact that the regrind particles within a large number of air vortices, which are generated by rotating plates, are accelerated to a high speed and predominantly mutual impacts To run. Because the material is constantly in turbulent air currents, moisture adhering to the particles can be very quickly absorbed by the air and thus rapid and intensive drying can be achieved. In addition, the crushing effect is retained so that re-agglomerates do not arise. Compared to the conventional drying of extremely fine powders in spray dryers, in which several subsequent steps - sifting, wet regrinding and renewed drying and sifting - are required, agglomerate-free drying of the powders can be achieved in a single process step in the process according to the invention. It is expedient to supply hot air as carrier gas to the air vortex mill used as a dryer and / or to pump the suspension directly into the grinding chamber via a nozzle inlet. This accelerates drying.
Ein weiterer Vorteil des erfindungsgemäßen Verfahrens besteht darin, daß die agglomeratfreie Trocknung mit einer Oberflächenbehandlung der Pulver kombiniert werden kann. Dieses kann z.B. in der Weise geschehen, daß das Oberflächenbehandlungsmittel zusammen mit der Trägerluft eingeführt wird. Eine andere Möglichkeit besteht darin, daß das Behandlungsmittel in den Mahlraum der Mühle über eine Düse eingesprüht wird.Another advantage of the method according to the invention is that the agglomerate-free drying with a surface treatment the powder can be combined. This can be done, for example, by introducing the surface treatment agent together with the carrier air. Another possibility is that the treatment agent is sprayed into the grinding chamber of the mill through a nozzle.
Weitere Vorteile und Einzelheiten der Erfindung sollen anhand von in den Figuren 1 und 2 schematisch dargestellten Ausführungsbeispielen und anhand von Verfahrensbeispielen erläutert werden.Further advantages and details of the invention are to be explained on the basis of exemplary embodiments shown schematically in FIGS. 1 and 2 and on the basis of process examples.
Die Figuren 1 und 2 zeigen Anlagen zur Durchführung des erfindungsgemäßen Verfahrens. In beiden Figuren ist die schematisch dargestellte mechanische Mühle, in welcher die Naßvermahlung des Pulvers erfolgt, mit 1 bezeichnet. Mit Hilfe einer Schlauch- oder Monopumpe 2 wird das Produkt kontinuierlich durch die Leitung 3 zur als Trockner dienenden Luftwirbelmühle 4 gefördert und über eine im einzelnen nicht dargestellte Düse in den Mahl- bzw. Trockenraum 5 eingedüst. Von unten wird dem Trockenraum 5 über die Leitung 6 Luft zugeführt. Mit 7 ist der in der Leitung 6 angeordnete Heißlufterzeuger bezeichnet.Figures 1 and 2 show systems for performing the method according to the invention. In both figures, the schematically illustrated mechanical mill in which the powder is wet-ground is designated by 1. With the help of a hose or
Das getrocknete Pulver verläßt die als Trockner eingesetzte Luftwirbelmühle 4 durch den oberen Produktaustrag 8 and gelangt über die Leitung 9 in einen handelsüblichen Filterzyklon 11, in dem die Trennung von Luft und getrocknetem Pulver erfolgt.The dried powder leaves the
Die Luft verläßt den Zyklon 11 über die Leitung 12 mit dem Ventilator 13. Das Pulver tritt durch den Produktaustrag 14 aus.The air leaves the
In Figur 1 ist angedeutet, daß die die mechanische Mühle 1 verlassende Suspension an verschiedenen Stellen in den Trockenraum 5 des Trockners 4 eingedüst werden kann. Die Leitung 3 mit der Pumpe 2 kann in Düsen münden, die auf unterschiedlichen Höhen angeordnet sind. Als Beispiel ist gestrichelt eine in Höhe des oberen Bereichs des Trockenraumes mündende Leitung 3' mit der Pumpe 2' dargestellt. Die Wahl des Ortes der Eindüsung in den Trockenraum 5 hängt von den Eigenschaften des Produktes und/oder von der gewünschten Aufenthaltsdauer im Trockner 4 ab.In Figure 1 it is indicated that the suspension leaving the mechanical mill 1 can be injected into the
Beim Ausführungsbeispiel nach Figur 2 mündet die Leitung 3 mit der Pumpe 2 in den unteren Bereich des Trockenraumes 5 des Trockners 4. In den oberen Bereich mündet - vorzugsweise ebenfalls über eine Düse - eine Leitung 15 mit der Pumpe 16, welche mit dem Behälter 18 in Verbindung steht. Im Behälter 18 befindet sich ein Oberflächenbehandlungsmittel für das zu trocknende Pulver. Gestrichelt dargestellt ist eine Alternative dazu, bei der vorzugsweise in Pulverform vorliegendes Oberflächenbehandlungsmittel in die Luftansaugung des Trockners 4 eingeführt wird. Dazu ist die in die Luftleitung 6 mündende Leitung 19 mit dem Gebläse 21 vorgesehen, die mit dem das Mittel enthaltenden Behälter 22 in Verbindung steht.In the exemplary embodiment according to FIG. 2, the
Während des Betriebs werden dem Trockenraum 5 des Trockners 4 über die Leitung 6 heiße Luft und über die Leitung 3 (bzw. 3') die Suspension mit dem zu trocknenden Pulver zugeführt. Die Trocknung der Pulver erfolgt schnell, schonend und agglomeratfrei innerhalb der Vielzahl der erzeugten Luftwirbel, z.B. auf Restfeuchten von 0,5 % und weniger. Das getrocknete Pulver und die Luft verlassen den Trockner 4 über den Austrag 8 und werden im Zyklon 11 voneinander getrennt.During operation, the
Ist gleichzeitig eine Oberflächenbehandlung (coating) gewünscht, kann - wie in Figur 2 gezeigt - ein flüssiges Behandlungsmittel in den oberen Bereich des Trockenraumes 5 eingedüst werden. In diesem Bereich ist in den unteren Bereich eingedüstes Produkt bereits trocken, so daß dem Pulver anhaftende Feuchtigkeit die gewünschte Beschichtung nicht stört. Für den Fall, daß dem Produkt anhaftende Feuchtigkeit den Beschichtungsprozeß nicht stört, kann das Behandlungsmittel auch in den Heißluftstrom in der Leitung 6 eingeführt werden. Dieses gilt auch für trockene Oberflächenbehandlungsmittel, die in Pulverform z.B. in den Luftansaugstutzen des Trockners 4 eindosiert werden.If a surface treatment (coating) is desired at the same time, as shown in FIG. 2, a liquid treatment agent can be injected into the upper region of the
Folgende mit Wasser vermahlene Pulver mit Korngrößen zwischen 1 und 50µ konnten in einer Versuchsanlage getrocknet werden:
Die Produkte durchströmen die Mühle innerhalb weniger Millisekunden und werden dem Heißgasstrom, welcher durch die Mühle in Wirbel versetzt wird, ausgesetzt. Hierbei verdampft spontan das Wasser, ohne daß die Produkte eine Chance zur Reagglomerierung haben. Die typischen Eingangstemperaturen liegen zwischen 200° und 400° C, in einigen Sonderfällen bis 500 ° C, die typischen Ausgangstemperaturen der Mühle liegen bei 70° bis 110° C. Es wird also in einer sehr kurzen Zeit ein Temperaturgefälle von zum Teil weit über 300° C erreicht.The products flow through the mill within a few milliseconds and are exposed to the hot gas flow which is swirled by the mill. The water evaporates spontaneously without the products having a chance of re-agglomeration. The typical inlet temperatures are between 200 ° and 400 ° C, in some special cases up to 500 ° C, the typical outlet temperatures of the mill are between 70 ° and 110 ° C. In a very short time, a temperature gradient of sometimes well over 300 ° C reached.
Eine Coatierung des Produktes kann z.B. mit in Pulverform vorliegendem Stearat oder mit flüssiger Stearinsäure durchgeführt werden. Stearat wird vorzugsweise in die Heißluftansaugung, Stearin in den Trockenraum 5 (vgl. Figur 2) zudosiert. Erfolgreiche Versuche sind mit Calcium-Carbonat und Kreide (Eingangs-TS jeweils etwa 60 %) sowie Pigmenten und Kalkhydrat (Eingangs-TS jeweils etwa 30 %) durchgeführt worden.A coating of the product can e.g. be carried out with powdered stearate or with liquid stearic acid. Stearate is preferably metered into the hot air intake, stearin into the drying room 5 (see FIG. 2). Successful tests have been carried out with calcium carbonate and chalk (input TS each about 60%) as well as pigments and hydrated lime (input TS each about 30%).
Claims (14)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE19611112A DE19611112C2 (en) | 1996-03-21 | 1996-03-21 | Method and device for producing extremely fine powders |
DE19611112 | 1996-03-21 | ||
US08/985,535 US5984212A (en) | 1996-03-21 | 1997-12-05 | Method and apparatus for production of extremely fine powder |
Publications (2)
Publication Number | Publication Date |
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EP0796660A1 true EP0796660A1 (en) | 1997-09-24 |
EP0796660B1 EP0796660B1 (en) | 2000-06-14 |
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EP97104100A Expired - Lifetime EP0796660B1 (en) | 1996-03-21 | 1997-03-12 | Method and device for fabricating ultrafine powders |
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US (1) | US5984212A (en) |
EP (1) | EP0796660B1 (en) |
DE (1) | DE19611112C2 (en) |
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Also Published As
Publication number | Publication date |
---|---|
EP0796660B1 (en) | 2000-06-14 |
DE19611112A1 (en) | 1997-09-25 |
US5984212A (en) | 1999-11-16 |
DE19611112C2 (en) | 2002-04-18 |
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