EP0612436A1 - Verfahren zur herstellung einer wicklung für transformatoren und einrichtung zur durchführung des verfahrens. - Google Patents
Verfahren zur herstellung einer wicklung für transformatoren und einrichtung zur durchführung des verfahrens.Info
- Publication number
- EP0612436A1 EP0612436A1 EP92923177A EP92923177A EP0612436A1 EP 0612436 A1 EP0612436 A1 EP 0612436A1 EP 92923177 A EP92923177 A EP 92923177A EP 92923177 A EP92923177 A EP 92923177A EP 0612436 A1 EP0612436 A1 EP 0612436A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- conductor
- wires
- twisted
- support cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
- H01F41/07—Twisting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49071—Electromagnet, transformer or inductor by winding or coiling
Definitions
- the invention relates to a method for producing a winding for transformers from square profile wires.
- the object of the invention is to provide a method of the type mentioned at the outset which, on the one hand, brings about a further improvement in quality and, on the other hand, is more economical.
- the method according to the invention is characterized in that the profiled wires are brought together and twisted in a twisting head to form a twisted conductor such that the individual profiled wires run obliquely on the two flat sides of the cross-section in the opposite sense and on the narrow sides of the cross-section by an offset pass from one side to the other and the individual profiled wires arranged one above the other in cross-section, possibly at a distance, are arranged side by side, so that this stranded conductor is at least partially surrounded with insulation, that this stranded conductor is connected to a support cylinder which is connected to the core of the Transformer is placed, is wound according to the transformer winding and that the twisting step of the twisted conductor is controlled via the twisting head according to its actual winding diameter.
- the twisting step of the twisted conductor is controlled via the twisting head in accordance with its actual winding diameter.
- each individual wire of the wire conductor should go through exactly one cycle per turn.
- the twisting step can now be controlled with the method according to the invention via the twisting head in such a way that this requirement is taken into account.
- cooling duct wire In this type of conductor, the partial conductors have a significantly greater offset, so that the two partial conductor stacks are parallel to one another with a space. An intermediate piece is arranged in this space in the area of the crank. This results in a cooling channel for the coolant passage in the radial direction for the wire conductor. If the twisting step according to the invention is now selected as a function of the winding diameter, radial free cooling channels result and the areas of the cranks lie on a radius. The result is non-turbulent cooling flows.
- the position of the wire conductor on the support cylinder is continuously recorded and this data is fed to a computer.
- dimensional controls ensure accurate, dimensionally accurate manufacture. It can, for example, vary the insulating paper layers as well as the choice of the insulating paper thickness differences in the dimensions are easily corrected.
- Drill conductors are subjected to a steady, continuous pressing force, preferably 100-300 N / cm 2, during winding onto the support cylinder. This smoothes the insulating paper accordingly.
- the paper folds are also virtually ironed out. These folds of paper can occur due to the scaling on the support cylinder side of the paper insulation. By avoiding these folds, a free flow of the cooling medium through the cooling channel is guaranteed.
- the stranded conductor which has a punctiform epoxy-coated external insulation, is wound onto the carrying cylinder under the action of heat.
- the epoxy resin-coated paper for the outermost insulating layer which is polymerized, for example, by the action of heat, means that there is no need to add spacer plates which are removed before the winding is installed and which prevent the paper from bulging out during pressing.
- An essential feature of the invention is the device for carrying out the method according to the invention.
- This device according to the invention is characterized in that a stranding basket system, on which the individual coils with the profile wires are arranged, is provided, which is followed by a tarpaulin head for torsion-free guidance of the profile wires and that these profile wires running out are guided into a twisting head, in which the uppermost and lowermost conductors are transferred from the two stacked profile conductor stacks to the other stack by cranking, and in that the twisted conductor produced in the drill head passes through an insulator and via a caterpillar take-off of a transversing winding device having the carrying cylinder for the transformer winding is fed.
- this device With this device according to the invention, it is possible for the first time to produce a complete winding for a transformer at the winding material producer itself.
- the support cylinder that can be placed on the transformer core for winding the transformer is clamped in the winding device.
- the winding can be manufactured directly after its manufacture.
- this winding device is designed in such a way that the wire conductor feed is constant and the carrying cylinder is moved accordingly. Whether the support cylinder is clamped vertically or horizontally remains unaffected.
- the transversing winding device consists of a spreading dome mounted in a frame, which can be moved horizontally and vertically.
- the choice of an expanding mandrel has the advantage of universal use for the most varied of winding or support cylinder diameters.
- the Spreitzdom is pivotable in the horizontal plane.
- a sloping position of the support cylinders in the horizontal plane ensures an optimal winding process.
- a sensor that scans the winding diameter is provided on the winding device for controlling the drill head.
- the drill head can be controlled via its emitting electrical signals, i. H. the optimum twisting step can thus be set automatically.
- an electronic length measuring device for the continuous monitoring of the position of the conductor on the support cylinder, the Output signals can be fed to a target / actual value comparator, preferably a computer.
- a target / actual value comparator preferably a computer.
- pneumatically or hydraulically loadable rollers are provided to generate the pressing force on the stranded conductor during the winding process.
- rollers serve to smooth the paper insulation.
- these rollers are heatable or heatable plates are provided for the action of heat on the wire conductor.
- the punctiform, cast resin-coated paper is polymerized in this way. The paper structures which have reduced the cross section of the cooling channel are thus avoided.
- a wire conductor machine for producing wire conductors is shown.
- This twisted pair machine consists of a stranding basket system 1, a planetary head 2, a twisting head 3, an insulator 4, a caterpillar take-off 5 and a transformer winding device 6.
- the individual coils 7 with the angular profile wires 10 are arranged on the stranding basket system 1.
- several yoke rings 8, 9 can be arranged one behind the other.
- Each of the yoke rings can be individually rotated and coupled, so that all of the yoke rings 8, 9 can also be rotated together.
- Each coil 7 has a brake.
- the profile wires 10 between the yoke rings must be guided exactly, protected from kinks and twists.
- each of the coil 7 is running profile wire 10 monitored with the aid of a device, for example a drop bar, which in the event of wire break or wire end z. B. falls by gravity and stops the wire conductor machine.
- each of the yoke rings 8, 9 is equipped with a disc brake in order to be able to brake the yoke ring 8, 9 in an appropriate time.
- a disc brake In order to achieve a torsion-free guidance of the profile wires 10, it is necessary to provide a planetary head 2 and back turns between the yoke rings 8, 9 and the yoke ring 8 and the drill head 3.
- twisting or roving of the individual profile wires 10 takes place in the twisting head 3.
- the top and bottom conductors are made from two adjacent stacks of the profile wires 10 without damaging the varnish or coating already applied other insulation changed over to the other stack.
- the twisted conductor 11 now formed in the drill head 3 is wrapped in a variety of layers of insulating paper, glass fiber tapes or foils in the subsequent insulator 4, which may consist of a plurality of coils arranged one behind the other.
- the insulation can only be applied in certain sections, such as, for example, only at the crimping points, or continuously over the entire wire conductor.
- a caterpillar take-off 5 is provided for pulling off the twisted pair 11 from the twisted pair machine, which can be pivoted to adapt to the bundle dimension of the twisted pair.
- the take-up device 6 is connected downstream of the caterpillar take-off 5.
- This take-up device 6 consists of a transversing spreading dome 12 which can be moved vertically and horizontally in a frame 13. In addition, this Spreitzdom 12 can still be swiveled in the horizontal plane.
- the winding is now produced directly after the production of the conductor. It is irrelevant whether the transformer winding is manufactured on the support cylinder 14 by means of strips or spacer plates.
- an encoder 15 is provided which scans the winding diameter. With this transmitter 15, the winding data of the transformer winding, such as the winding diameter, for example, and corresponding signals control the drilling head 3 such that the optimum twisting step is always selected.
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT2275/91 | 1991-11-15 | ||
AT0227591A AT399613B (de) | 1991-11-15 | 1991-11-15 | Verfahren zur herstellung einer wicklung für transformatoren und einrichtung zur durchführung des verfahrens |
PCT/AT1992/000143 WO1993010543A1 (de) | 1991-11-15 | 1992-11-09 | Verfahren zur herstellung einer wicklung für transformatoren und einrichtung zur durchführung des verfahrens |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0612436A1 true EP0612436A1 (de) | 1994-08-31 |
EP0612436B1 EP0612436B1 (de) | 1995-08-09 |
Family
ID=3531332
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92923177A Expired - Lifetime EP0612436B1 (de) | 1991-11-15 | 1992-11-09 | Verfahren zur herstellung einer wicklung für transformatoren und einrichtung zur durchführung des verfahrens |
Country Status (6)
Country | Link |
---|---|
US (1) | US5584438A (de) |
EP (1) | EP0612436B1 (de) |
AT (2) | AT399613B (de) |
CA (1) | CA2123504A1 (de) |
DE (1) | DE59203247D1 (de) |
WO (1) | WO1993010543A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106229083A (zh) * | 2016-08-31 | 2016-12-14 | 天津滨海中天鑫港星线缆有限公司 | 成缆机 |
CN110767384A (zh) * | 2019-11-01 | 2020-02-07 | 安徽华电线缆股份有限公司 | 一种航空用安装线绞线机 |
CN112071608A (zh) * | 2020-09-15 | 2020-12-11 | 厦门铭奥自动化科技有限公司 | 一种高频变压器生产线 |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE59804287D1 (de) * | 1997-04-24 | 2002-07-11 | Asta Elektrodraht Ges M B H Oe | Verfahren zur Herstellung eines Mehrfachparallelleiters |
US6278355B1 (en) | 1999-08-23 | 2001-08-21 | Square D Company | Transformer winding |
SM200700039B (it) * | 2007-10-02 | 2007-10-03 | Icem S P A | Sistema perfezionato per produrre avvolgimenti di filo di rame, smaltato, per apparati elettrici |
JP5155732B2 (ja) * | 2008-05-15 | 2013-03-06 | 株式会社日立産機システム | 変圧器用多段コイル、並びにそれを製作するための巻線方法及び装置 |
CN101521112B (zh) * | 2008-11-27 | 2011-04-13 | 常州东芝变压器有限公司 | 缠绕设备 |
EP3038119A1 (de) * | 2014-12-22 | 2016-06-29 | Aumann GMBH | Wickelverfahren und Wickelvorrichtung hierfür |
AT517653B1 (de) * | 2015-07-21 | 2022-07-15 | Rainer Karl Schuh | Führungskopf für die Herstellung von Drillleitern |
CN110993325B (zh) * | 2019-11-26 | 2021-07-23 | 耒阳市亚湘电子科技有限公司 | 一种网络变压器的绕线输送机构 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2249509A (en) * | 1939-08-31 | 1941-07-15 | Gen Electric | Rectangular cable and method of making the same |
US3518755A (en) * | 1967-07-03 | 1970-07-07 | Anaconda Wire & Cable Co | Method of forming electrical coils |
FR2000050A7 (de) * | 1968-01-08 | 1969-08-29 | Inductive Appliances | |
FR2013949B1 (de) * | 1968-07-30 | 1973-12-21 | Licentia Gmbh | |
DE2108343B2 (de) * | 1971-02-22 | 1978-09-14 | Transformatoren Union Ag, 7000 Stuttgart | Drilleiter für Wicklungen von Transformatoren und Verfahren zu seiner Herstellung |
US3747205A (en) * | 1971-10-08 | 1973-07-24 | Westinghouse Electric Corp | Method of constructing a continuously transposed transformer coil |
US4337567A (en) * | 1978-09-27 | 1982-07-06 | Westinghouse Electric Corp. | Method of making a conductor bar for dynamoelectric machines |
AT391037B (de) * | 1982-09-30 | 1990-08-10 | Sticht Fertigungstech Stiwa | Spulenwickeleinrichtung |
US5114517A (en) * | 1989-10-30 | 1992-05-19 | Schonstedt Instrument Company | Methods, apparatus and devices relating to magnetic markers for elongated hidden objects |
US5331800A (en) * | 1989-07-15 | 1994-07-26 | Lackdraht Union Gmbh | Apparatus for making a cable by roebling rectangular cross-sectioned strands |
DE3923448A1 (de) * | 1989-07-15 | 1991-01-24 | Lackdraht Union Gmbh | Vorrichtung zum erzeugen von drilleitern |
US5187859A (en) * | 1990-08-23 | 1993-02-23 | The United States Of America As Represented By The United States Department Of Energy | Method of preloading superconducting coils by using materials with different thermal expansion coefficients |
-
1991
- 1991-11-15 AT AT0227591A patent/AT399613B/de not_active IP Right Cessation
-
1992
- 1992-11-09 AT AT92923177T patent/ATE126386T1/de not_active IP Right Cessation
- 1992-11-09 CA CA002123504A patent/CA2123504A1/en not_active Abandoned
- 1992-11-09 WO PCT/AT1992/000143 patent/WO1993010543A1/de active IP Right Grant
- 1992-11-09 US US08/232,085 patent/US5584438A/en not_active Expired - Lifetime
- 1992-11-09 EP EP92923177A patent/EP0612436B1/de not_active Expired - Lifetime
- 1992-11-09 DE DE59203247T patent/DE59203247D1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9310543A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106229083A (zh) * | 2016-08-31 | 2016-12-14 | 天津滨海中天鑫港星线缆有限公司 | 成缆机 |
CN106229083B (zh) * | 2016-08-31 | 2018-01-16 | 天津滨海中天鑫港星线缆有限公司 | 成缆机 |
CN110767384A (zh) * | 2019-11-01 | 2020-02-07 | 安徽华电线缆股份有限公司 | 一种航空用安装线绞线机 |
CN110767384B (zh) * | 2019-11-01 | 2020-12-01 | 安徽华电线缆股份有限公司 | 一种航空用安装线绞线机 |
CN112071608A (zh) * | 2020-09-15 | 2020-12-11 | 厦门铭奥自动化科技有限公司 | 一种高频变压器生产线 |
Also Published As
Publication number | Publication date |
---|---|
ATE126386T1 (de) | 1995-08-15 |
EP0612436B1 (de) | 1995-08-09 |
DE59203247D1 (de) | 1995-09-14 |
AT399613B (de) | 1995-06-26 |
CA2123504A1 (en) | 1993-05-27 |
WO1993010543A1 (de) | 1993-05-27 |
US5584438A (en) | 1996-12-17 |
ATA227591A (de) | 1994-10-15 |
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