OPTICAL RECORDING WITH NEAR-INFRARED
DYES TO EFFECT BLEACHING
FIELD OF THE INVENTION
This invention relates to optical recording elements containing near-infrared dyes and acid
photogenerating compounds. Recording is accomplished by bleaching of the recording layer upon exposure to near- infrared or near-ultraviolet radiation.
DESCRIPTION OF THE PRIOR ART
This invention relates to imaging and recording methods that employ near-infrared light sources to write and/or read information, particularly in the form of digitized information. For the purposes of this
invention, near-infrared radiation is defined as
radiation with a wavelength between about 700 to 1,000 run. Many typical applications of near-infrared lasers feature optical disks upon which digitized information is written and subsequently read by diode lasers of
differing power or wavelength.
These processes often involve "ablation", or "pitting", of the optical disk recording material.
Ablation or pitting processes involve the actual removal of portions of the recording medium with a laser. The laser, by removing minute amounts of the recording medium bit by bit, records information on the disk.
This information may later be read by scanning the disk with a laser of relatively lower power and/or
wavelength. Wherever ablated areas are encountered, the laser beam is deflected. This deflection is detected and converted to an electrical signal. Ablation or pitting techniques have been discussed in the patent and other literature, examples are disclosed in U.S. Patent
No. 4,460,665 to Kunikane et al., U.S. Patent
No. 4,546,444 to Bell et al. and others.
Ablative techniques have many drawbacks. For example, as a consequence of ablation, material may also be ejected from the substrate. This material can
contaminate the process. Additionally, it is difficult to mass-produce disks that have been recorded using ablative techniques. Information must be recorded one bit at a time, which is time-consuming and costly.
Recording pits may also be formed by conventional methods such as injection molding or press forming. These processes require expensive precision molding machines. Other disadvantages include limitations on the make-up of molding materials, and clogging of the print-transferring stamps used in production.
Certain non-ablative techniques have also been described for optical recording. U.S. Patent
No. 4,707,425 to Sasagawa et al. and U.S. Patent
No. 4,707,430 to Ozawa et al. disclose a non-ablative technique of optical recording.
In Sasagawa et al., the recording medium comprises a substance which has an absorption maximum in the near-infrared range of the electromagnetic spectrum and loses or diminishes its power to absorb visible or near-infrared radiation when exposed to ultraviolet radiation, x-rays, electron beams, or ion beams. The information is recorded by exposing the recording medium to ultraviolet radiation, x-rays, electron or ion beams and read by detecting changes in the medium's ability to absorb near-infrared radiation.
In Ozawa et al., a recording medium comprising an organometallic complex having an absorption maximum in the near-infrared range, a resinous binder, and a sensitizer capable of generating radicals upon exposure to
ultraviolet radiation. Information is recorded by
exposure to ultraviolet radiation which, like Sasagawa
et al., diminishes the medium's ability to absorb visible and near-infrared radiation in the exposed areas.
The optical recording media disclosed in Sasagawa et al. and Ozawa et al. may not, however, be recorded upon with near-infrared radiation.
SUMMARY OF THE INVENTION
The present invention relates to an optical recording element comprising a reflective substrate and a recording layer comprising a near-infrared radiation absorbing dye that undergoes bleaching upon exposure to near-infrared radiation, and an acid photogenerating compound. The near-infrared absorbing dye may also be bleached upon exposure to near-ultraviolet radiation. For the purposes of this invention, near-ultraviolet radiation is defined as radiation with a wavelength between about 250-400 nm. A near-ultraviolet absorbing sensitizer may also be added to the recording layer of the element of the present invention to further facilitate bleaching upon exposure to near-ultraviolet radiation. Thus, the
recording element of the present invention allows optical recording with either near-infrared or near-ultraviolet radiation without ablation or pit formation.
The present invention also provides a method of optical recording that utilizes the above-described optical recording element. This method comprises the steps of providing the above-described optical recording element, and exposing the element with near-infrared or near-ultraviolet radiation. The recorded information may be read by exposure to near-infrared radiation to detect any color density or hue shift.
The optical recording element of the present invention has the advantages of recording concurrent with exposure without the disadvantages of ablation
techniques. Information may be recorded in one exposure
without any additional steps due to the bleaching of the recording medium.
The invention is unique in that information may be recorded on the element utilizing either near-infrared or near-ultraviolet radiation. In either case, the information may be read back using near-infrared
radiation. Furthermore, these compositions, when used in conjunction with a photomask containing digitized
information, allow for all the digitized information to be recorded in a single blanket exposure of near-ultraviolet radiation. No post-exposure development or processing is required. This method of mass replication of the
optically recorded information is therefore quick and cost-efficient.
DETAILED DESCRIPTION OF THE INVENTION
As noted above, this invention relates to optical recording elements containing near-infrared absorbing dyes and acid-photogenerating compounds. Recording is
accomplished by a bleaching upon exposure to activating radiation. Recording is accomplished without the use of ablation techniques.
In the optical recording element of the present invention, the recording layer comprises a dye with an absorption maximum in the near-infrared wavelength range of about 700 to 1000 nm, and an acid-photogenerating compound. A near-ultraviolet absorbing sensitizer may also be added to facilitate the absorption of
near-ultraviolet radiation. As a result of this
combination, the near-infrared absorbance of the dye is diminished in whole or in part upon exposure of the element to near-infrared or near-ultraviolet radiation.
The recording layer of the optical recording element of the present invention is employed as a separate thin layer coated on a suitable substrate. This substrate
acts as a support for the recording layer of the element.
The substrate may be chosen from a variety of solid materials, either flexible or rigid. Suitable substrate materials include glass, quartz, ceramics, paper, plate-like or foil-like metal, methacrylates, methacrylic acid ester copolymers, polycarbonates, vinyl chlorides, styrene copolymers, polyesters,
acrylonitrile-styrenes, and cellulose acetates. Preferred substrate materials include methyl methacrylate.
If the substrate of the recording element of the present invention does not have reflective
characteristics, a reflective layer is typically added. The reflective layer is preferably located between the substrate and the recording layer. Suitable materials for the reflective layer include aluminum, copper, chromium, gold, and rhodium. The thickness of the light reflecting layer should be sufficient to reflect a significant amount of the recording radiation.
Leveling and/or priming layers may also be applied to the substrate before application of the
reflective coating and/or the recording layer. The reflective material itself may constitute the substrate if it is self-sustaining and optically smooth.
The recording layer of the present invention is normally coated on the substrate. Suitable methods of coating include handcoating, dipcoating, spincoating, and webcoating.
The recording layer of the present invention contains a near-infrared absorbing dye. Many
near-infrared absorbing dyes are known to exist. However, only dyes that are unreactive and unbleached upon
combination with an acid-photogenerating compound before exposure, but bleach upon exposure, to activating
radiation are practically useful. Examples of useful near-infrared absorbing dyes include nitroso compounds or a metal complex salt thereof, methine dyes, cyanine dyes,
merocyanine dyes, complex cyanine dyes, complex
merocyanine dyes, hemicyanine dyes, styryl dyes,
hemioxonol dyes, squaryllium dyes, thiol metal complex salts (including nickel, cobalt, platinum, palladium complex salts), phthalocyanine dyes, triallylmethane dyes, triphenylmethane dyes, iminium dyes, diimonium dyes, naphthoquinone dyes, and anthroquinone dyes.
Preferred near-infrared dyes include those of the cyanine class. Particularly useful cyanine dyes include 3,3'-diethylthiatricarbocyanine iodide ("DTTC") and
1,1'-diethyl-4,4'-carbocyanine iodide (cryptocyanine).
The near-infrared absorbing dye should be present in a concentration sufficient to strongly absorb the activating radiation. The concentration of the
near-infrared absorbing dye will vary depending upon the acid-photogenerating compound used, the thickness of the recording layer, and the near-infrared absorbing dye used. Generally, the concentration of the near-infrared absorbing dye will be in the range of 0.1 to 10 percent by weight of the recording layer
Although generally, any compound which generates an acid upon near-infrared radiation exposure may be useful, the acid-photogenerating compound of the element of the present invention should be selected to leave the near-infrared absorbing dye unbleached before the element is exposed to activating radiation. Additionally, the acid-photogenerating compound should not absorb strongly in the visible region of the spectrum unless this
absorption is ineffective in bleaching the near-infrared absorbing dye. Although there are many known acid
photogenerators useful with ultraviolet and visible
radiation, the utility of their exposure with
near-infrared radiation is unpredictable. Potentially useful aromatic onium salt acid photogenerators are
disclosed in U.S. Patent Nos. 4,661,429, 4,081,276,
4,529,490, 4,216,288, 4,058,401, 4,069,055, 3,981,897, and
2,807,648 which are hereby incorporated by reference.
Such aromatic onium salts include Group Va, Group VIa, and Group VIla elements. The ability of triarylselenonium salts and triarylsulfonium salts to produce protons upon exposure to ultraviolet and visible light is also
described in detail in "UV Curing, Science and
Technology", Technology Marketing Corporation, Publishing Division, 1978.
A representative portion of useful Group Va onium salts are:
A representative portion of the useful Group VIla onium salts, including iodonium salts, are the following:
Also useful as acid photogenerating compounds are:
1. Aryldiaronium salts such as disclosed in U.S. Patent Nos. 3,205,157; 3,711,396; 3,816,281;
3,817,840 and 3,829,369. The following salts are representative:
2. 6-Substituted-2,4-bis(trichloromethyl)- 5-triazines such as disclosed in British Patent
No. 1,388,492. The following compounds are
representative:
A particularly preferred class of acid photogenerators are the diaryliodonium salts and
triarylsulfonium salts. For example,
di-(4-t-butylphenyl)iodonium trifluoromethanesulfonate and triphenylsulfonium trifluoromethanesulfonate have shown particular utility.
The concentration of the acid photogenerating compound should be sufficient to substantially or completely bleach the near-infrared absorbing dye when the element is exposed to an amount of actinic radiation normally used in the recording process. This
concentration will generally be in the range of 1 to 50 percent by weight of recording layer.
Information may also be recorded on the element of the present invention using near-ultraviolet
radiation. The above-described combination of a
near-infrared sensitive dye and a near-ultraviolet absorbing acid-photogenerating compound may itself
absorbing acid-photogenerating compound may itself bleach upon exposure to near-ultraviolet radiation.
However, the addition of a near-ultraviolet absorbing sensitizer will accelerate this process. The amount of sensitizer used varies widely, depending on the type of near-infrared absorbing dye and acid-photogenerating compound used, the thickness of the recording layer, and the particular sensitizer used. Generally, the
sensitizer may be present in an amount of up to about 10 percent by weight of the recording layer.
Iodonium salt acid-photogenerators may be sensitized with ketones such as xanthones, indandiones, indanones, thioxanthones, acetophenones, benzophenones, or other aromatic compounds such as anthracenes,
dialkoxyanthracenes, perylenes, phenothiazines, etc.
Triarylsulfonium salt acid photogenerators may be sensitized by aromatic hydrocarbons, anthracenes, perylenes, pyrenes, and phenothiazines.
Near-ultraviolet absorbing sensitizers of the anthracene family are especially preferred when used in combination with the preferred onium salts described above. 9,10-Disubstituted anthracenes, such as
9, 10-diethoxyanthracene, are particularly useful.
The recording layer of the optical recording element of the present invention will typically contain a film-forming, polymeric binder to facilitate the coating of the recording layer upon a suitable
substrate. Useful film-forming binders include the polycarbonates, polyesters, styrenics, methacrylic ester copolymers, vinyl chlorides, cellulose derivatives (such as cellulose acetate, cellulose butyrate and cellulose nitrate), alkyds, polyurethanes, styrene-butadiene copolymers, silicone resins, styrene-alkyd resins;
soya-alkyd resins, poly(vinyl chloride), poly(vinylidene chloride), vinylidene chloride, acrylonitrile
copolymers, poly(vinyl acetate), vinyl acetate,vinyl
chloride copolymers, poly(vinyl acetals) (such as poly(vinyl butyral)), polyacrylic esters (such as poly(methyl methacrylate), poly(n-butyl methacrylate), poly(isobutyl methacrylate), etc.), polystyrene, nitrated polystyrene, poly(vinylphenol),
polymethylstyrene, and isobutylene polymers. A
particularly preferred class of binders are aromatic esters of polyvinyl alcohol polymers and copolymers. Examples are disclosed in United States Patent
Application Serial No. 509,119.
The recording layer of the element should have a thickness in the range of 0.1 to 20 μm. A thickness of 0.1 to 5.0 μm is preferred. The layer should also be durable, smooth, and free from coating defects such as pinholes or reticulation.
This invention also provides a method of optical recording that utilizes the above-described optical recording element. Information is recorded on the optical recording element, which comprises the recording layer described above, by exposing it to actinic radiation.
In one embodiment of this invention, a recording element featuring a recording layer comprising a near-infrared absorbing dye and an
acid-photogenerating compound is exposed to
near-infrared radiation. In the areas exposed to near-infrared radiation from a near-infrared laser the near-infrared absorbing dye undergoes bleaching.
Signals are recorded because absorption of wavelengths in the range of 700-1000 nm, which corresponds to the wavelengths of the reading laser beam, is diminished significantly compared to the unexposed areas. Reading of the recorded information is accomplished with lower power near-infrared exposures that detect the
differential absorption between the exposed and
unexposed areas. These absorption characteristics are
then converted to electrical signals that may be transduced to reproduce images, voice, or sound.
Recording may be accomplished using various sources of near-infrared radiation. Suitable sources of near-infrared radiation include diode lasers. A digital pattern may be formed on the optical element by
narrowing a near-infrared laser beam to a spot beam and scanning the recording layer in a pattern corresponding to the signals to be recorded. Scanning may be
accomplished by moving either the laser or the element or both.
In another embodiment of this invention, recording is accomplished using near-ultraviolet
radiation. Suitable sources of near-ultraviolet
radiation include mercury arc lamps and ultraviolet lasers. Although a recording element with just a near-infrared absorbing dye and an acid photogenerator may bleach upon exposure to near-ultraviolet radiation, it is preferred to add a near-ultraviolet absorbing sensitizer to facilitate such bleaching.
Recording using near-ultraviolet radiation may be accomplished through scanning exposures as described above. Preferably, blanket exposures through a
photomask pattern of digitized information will record the whole of the information in a single exposure.
Reading is accomplished in this procedure as described above, using a low power near-infrared laser to detect the differential near-infrared absorption characteristics of the optical recording element of the present invention.
Therefore, the recording element of the present invention may be bleached and recorded with either near-infrared or near-ultraviolet radiation and, in either case, read with near-infrared radiation. None of the disadvantages associated with ablation techniques exist. The element and method of the present invention
provide an efficient, low-cost procedure for recording and replicating information on optical recording media.
The invention is further illustrated by the following examples.
EXAMPLES
In the examples which follow, the preparation and characterization of representative materials and formulations are described. These examples are provided to illustrate the usefulness of the compositions of the present invention and are by no means intended to exclude the use of other compositions which fall within the above disclosure.
Example 1
A thin film comprising 25 weight percent
("wt%") di-(t-butylphenyl) iodonium
trifluoromethanesulfonate ("ITf") as the
acid-photogenerator, 5 wt% 9,10-diethoxyanthracene
("DEA") as the near-ultraviolet sensitizer, 3 wt%
3,3'-diethylthiatricarbocyanine iodide ("DTTC") as the near-infrared dye, and 67 wt% poly(vinyl
benzoate-co-vinylacetate) in a 88/12 molar ratio
("PVBzAc") as a polymeric binder, is coated over a transparent support of polyethylene terephthalate by machine coating. The film appears pale green as-coated, and photomicroscopy of a cross-section shows the film to be 2.8 μm thick. Spectroscopy shows strong absorption from 600 to 850 nm, which displays a maximum absorption at 781 nm with an optical density ("OD") of greater than 2.5. The film also displays several absorption maxima between 350 and 410 nm due to the near-UV sensitizer (DEA).
A portion of the film was exposed to
near-ultraviolet light from a 500W mercury arc source for 90 seconds, for a total exposure of about 2.7 joules/cm2. The pale green color was completely faded,
and spectroscopy showed an OD of less than 0.10 at wavelengths greater than 600 nm.
Another portion of the film was exposed on a breadboard equipped with a 200 mw near-infrared laser diode (827 nm output), and the output beam focused to a 30μm spot. The breadboard consists of a rotating drum, upon which the film is mounted, and a translation stage which moves the laser beam along the drum length. The drum rotation, the laser beam location, and the laser beam intensity are all controlled by an IBM-AT
computer. The drum was rotated at a speed of 120 rpm, and the film was exposed to an electronically generated graduated exposure consisting of 11 exposure steps. The line spacing (distance between scan lines in the
continuous tone step-wedge) was 20 μm, and the maximum intensity was about 100 mw with an exposure time of about 30 μsec/pixel. Within one-half hour after
exposure, the sample was mounted and tested on a
separate linear breadboard.
The step-wedge thus produced appeared rust-colored in the areas of maximum exposure, and six density steps in the wedge were clearly visible.
Spectroscopy of an area which had received maximum exposure revealed an OD of 0.41 at 780 nm compared to an OD of greater than 2.5 at 780 nm of an adjacent,
unexposed area.
This example shows that significant bleaching of the infrared absorption occurs with either
near-infrared or near-ultraviolet exposure.
Example 2
A film similar to that described in Example 1 is also coated, except that no near-ultraviolet
absorbing sensitizer is added. The ratios of the components are 25 wt% ITf, 3 wt% DTTC, and 72 wt%
PVBzAc. The thickness of the recording layer is 7.4 μm,
and the OD at 780 nm is greater than 4.0. After
exposure to near-ultraviolet radiation, as described in Example 1, the OD at 780 nm is 1.42. A second maximum is observed with an OD of 0.46 at 545 nm. These results indicate that although bleaching of the near-infrared absorption will occur without the addition of a
near-ultraviolet sensitizer, a near-ultraviolet
sensitizer will allow for more efficient bleaching with near-ultraviolet radiation.
A second portion of this film is exposed to near-infrared radiation on a breadboard in the same manner as described in Example 1. Six clear density steps are visible. The areas which receive maximum exposure are rust-colored, and spectroscopy of these areas reveals absorption maxima at 545 nm (OD of 0.43) and 775 nm (OD of 0.63). These results indicate that the near-ultraviolet absorbing sensitizer is not
required for bleaching concurrent with near-infrared exposure.
Example 3
Another film is coated in the same manner as described in Example 1, except that no
acid-photogenerating compound is included. The weight ratios of the components are 5 % DEA, 3 % DTTC, and 92 % PVBzAc. The film is 3.2 μm thick and displayed an absorption maximum at 785 nm (OD = 1.29). After
exposure with near-ultraviolet radiation, as described above, the OD at 785 nm is found to be 0.83.
Near-infrared exposure on the LTI breadboard results in no visible change in density or hue. Spectroscopy of an area which had received maximum exposure shows virtually no difference when compared to an adjacent, unexposed area. Thus, for significant bleaching to occur with either near-infrared or near-ultraviolet radiation, an acid-photogenerating compound must be present.
Example 4
Several film samples are coated as described in Example 1, except that the acid-photogenerating
compounds are varied. Accompanying Table I lists the varying acid-photogenerating compounds and their
respective bleaching efficiency as a function of both near-ultraviolet and near-infrared exposure. Film thicknesses range between 8 and 11 μm. The samples are exposed in the same manner as described in Example 1. In Table I, bleaching efficiency is defined as:
The OD at 700 nm was chosen as the reference point because many of the films display ODs that are off scale at the 780 nm absorption maximum.
TABLE I
Table I illustrates the effectiveness of various acid-photogenerating compounds when used in the optical recording element, of the present invention. The higher the bleaching efficiency value (maximum bleaching efficiency is 1.0) the more effective the
acid-photogenerating compound.
Although the invention has been described in detail for the purpose of illustration, it is understood that such detail is solely for that purpose, and
variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention which is defined by the following claims.