EP0458183B1 - Verfahren zur verbesserten Bereitstellung von Behandlungsgas bei Wärmebehandlungen - Google Patents
Verfahren zur verbesserten Bereitstellung von Behandlungsgas bei Wärmebehandlungen Download PDFInfo
- Publication number
- EP0458183B1 EP0458183B1 EP91107868A EP91107868A EP0458183B1 EP 0458183 B1 EP0458183 B1 EP 0458183B1 EP 91107868 A EP91107868 A EP 91107868A EP 91107868 A EP91107868 A EP 91107868A EP 0458183 B1 EP0458183 B1 EP 0458183B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- retort
- furnace
- catalyst retort
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000011282 treatment Methods 0.000 title abstract description 29
- 239000007789 gas Substances 0.000 title description 43
- 239000003054 catalyst Substances 0.000 claims abstract description 69
- 239000000463 material Substances 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 238000002955 isolation Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000005253 cladding Methods 0.000 description 15
- 230000001681 protective effect Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000011234 economic evaluation Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
- C21D1/763—Adjusting the composition of the atmosphere using a catalyst
Definitions
- the invention relates to a method and a device for providing treatment gas in heat treatments, the treatment gas being generated in a catalyst retort which is arranged in an associated furnace and is at furnace temperature, and a corresponding device.
- the object of the present invention results from this background and consists in improving a method according to the preamble of claim 1 and known catalyst retorts in such a way that the usability in the direction of lower operating temperatures in heat treatments is expanded.
- the catalyst retort which is to be arranged implicitly in the furnace, is surrounded by a shield at a distance in the furnace, the treatment gas emerging from the catalyst retort being first introduced into the shield and only then being released into the furnace chamber.
- the catalyst retort is isolated from the gas atmosphere in the furnace interior, in that the freshly generated treatment gas is temporarily held in the shielded, enveloped catalyst retort.
- a higher degree of heating of the catalyst mass in the catalyst retort can be maintained even at furnace temperatures below 750 ° C., so that the complete conversion of the feed gas into the treatment gas remains guaranteed.
- the heating output can be set lower than without shielding.
- An advantageous embodiment of the invention for the frequently occurring tubular catalyst retorts derived from a radiant heater tube is that they are surrounded by a likewise essentially tubular shield (11) which surrounds the catalyst retort at a distance, the treatment gas before it is introduced into the furnace interior is routed as far as possible within the shield.
- a device according to the invention with an essentially tubular catalyst retort with jacket tube, heating, catalyst material and gas supply and -discharge devices and gas outlet openings for the generated treatment gas are characterized in that with the essentially tubular actual catalyst retort, a cladding tube (11) or other profile which is selected in cross section is connected such that the catalyst retort is arranged approximately coaxially and centered in this cladding tube or profile and this results in a free space (14) surrounding the catalyst retort, the cladding tube or profile being equipped with passage openings for the treatment gas trapped therein.
- a particularly advantageous embodiment consists in that the passage openings (15) are arranged in the cladding tube or profile in such a way that the flow path of the newly formed treatment gas in the cladding tube or profile is as long as possible.
- the figure shows a device according to the invention installed between two walls 6, 7 of a heat treatment system with a catalyst retort 1, internal heating 2 and a shielding cladding tube 11.
- the essentially tubular catalyst retort 1 is equipped with a feed line 8 for the feed gas, which, for example, consists of a mixture Natural gas and air can be.
- the inner volume of retort 1 is largely with Filled catalyst material 9, which ensures the conversion of the feed gas into the treatment gas.
- outlet openings 10 are provided for the converted gas.
- the feed gas passes through the catalyst material 9 located in the catalyst retort and exits the retort as treatment gas through the gas outlet openings 10.
- the internal heating 2 is arranged centrally in the catalyst retort, which can consist of a burner with a fuel gas mixture supply 16 and exhaust pipe 17.
- the entire catalyst retort 1 is surrounded by the cladding tube 11 and is fixed coaxially and centered therein with a strut cross 12 and a flange 13. Because of the larger, inexpensive approximately 1.1 to twice the diameter of the cladding tube, there is a free space 14 between the catalyst retort and the cladding tube.
- through openings 15 are provided approximately at the opposite end to the end at which the gas outlet openings 10 are located on the retort itself.
- the sequence according to the invention is now as follows: If heat treatment is to be carried out at temperatures, for example around 750 ° C, under protective gas, e.g. an annealing treatment of metallic workpieces, whereby the heat treatment system can be a continuous furnace, the problems described at the outset occur in a conventional version with the protective gas generation via catalyst retorts - incomplete conversion of the feed gas into treatment gas and risk of burning if the heating output is too high. Under Using the method according to the invention and the device, however, it is possible to provide treatment gas without problems.
- protective gas e.g. an annealing treatment of metallic workpieces
- a heating of the catalyst material in the retort is achieved at an approximately 10 to 20% higher level than if a catalyst retort were used without the jacket tube 11 essential to the invention.
- the natural gas-air feed gas flows through the feed line 8 in the cold state of the catalyst mass 9 and converts there after heating in, for example, CO / H2 / N2-containing treatment gas, which passes through the gas outlet openings 10 at the top of the catalyst retort 1 the cladding tube 11 flows into shielded free space 14.
- the treatment gas flows to the foot end of the catalyst retort in this shielded free space, since the through bores 15 of the cladding tube 11 are located there. Through this the treatment gas finally enters the furnace interior. In this way, thermal insulation of the catalyst retort towards the furnace interior is achieved, as a result of which the above-mentioned increase in the temperature level in the catalyst retort and thus an objective essential to the invention is achieved.
- a further, additional advantage is that the procedure according to the invention or the implementation of the invention in terms of the device results in the possibility that the replacement of a catalyst retort can be considerably simplified. If the device according to the invention is designed so that the cladding tube 11 is connected to the catalyst retort 1, for example on the flange 13 by a releasable screw connection 18, while the front end of the catalyst retort is only loosely lying on the support cross 12 in the cladding tube 11 is held, the catalyst retort can be replaced practically while the treatment furnace is in operation, since the cladding tube 11 remains in the furnace and the latter is therefore essentially closed. Thus, the catalyst retort can be exchanged very easily when the furnace is heated, which reduces costs for this operating case.
- the method according to the invention thus provides an expansion of the possible uses of treatment gas production with catalyst retorts, which can be desirable and advantageous in a number of practical cases, with additional progress being made with regard to the maintenance and repair friendliness of a heat treatment system.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Tunnel Furnaces (AREA)
- Control Of Heat Treatment Processes (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Catalysts (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Air Bags (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4016183A DE4016183A1 (de) | 1990-05-19 | 1990-05-19 | Verfahren zur verbesserten bereitstellung von behandlungsgas bei waermebehandlungen |
| DE4016183 | 1990-05-19 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0458183A2 EP0458183A2 (de) | 1991-11-27 |
| EP0458183A3 EP0458183A3 (en) | 1992-04-01 |
| EP0458183B1 true EP0458183B1 (de) | 1994-12-07 |
Family
ID=6406799
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91107868A Expired - Lifetime EP0458183B1 (de) | 1990-05-19 | 1991-05-15 | Verfahren zur verbesserten Bereitstellung von Behandlungsgas bei Wärmebehandlungen |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US5160380A (cs) |
| EP (1) | EP0458183B1 (cs) |
| AT (1) | ATE115192T1 (cs) |
| BR (1) | BR9101982A (cs) |
| CZ (1) | CZ285210B6 (cs) |
| DE (2) | DE4016183A1 (cs) |
| ES (1) | ES2067795T3 (cs) |
| HU (1) | HU209813B (cs) |
| ZA (1) | ZA913797B (cs) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5221369A (en) * | 1991-07-08 | 1993-06-22 | Air Products And Chemicals, Inc. | In-situ generation of heat treating atmospheres using non-cryogenically produced nitrogen |
| US5417774A (en) * | 1992-12-22 | 1995-05-23 | Air Products And Chemicals, Inc. | Heat treating atmospheres |
| US5284526A (en) * | 1992-12-22 | 1994-02-08 | Air Products And Chemicals, Inc. | Integrated process for producing atmospheres suitable for heat treating from non-cryogenically generated nitrogen |
| US5298090A (en) * | 1992-12-22 | 1994-03-29 | Air Products And Chemicals, Inc. | Atmospheres for heat treating non-ferrous metals and alloys |
| US5348592A (en) * | 1993-02-01 | 1994-09-20 | Air Products And Chemicals, Inc. | Method of producing nitrogen-hydrogen atmospheres for metals processing |
| US5401339A (en) * | 1994-02-10 | 1995-03-28 | Air Products And Chemicals, Inc. | Atmospheres for decarburize annealing steels |
| US5968457A (en) * | 1994-06-06 | 1999-10-19 | Praxair Technology, Inc. | Apparatus for producing heat treatment atmospheres |
| US5441581A (en) * | 1994-06-06 | 1995-08-15 | Praxair Technology, Inc. | Process and apparatus for producing heat treatment atmospheres |
| DE19707470A1 (de) * | 1997-02-25 | 1998-08-27 | Linde Ag | Verfahren zur Erzeugung von Behandlungsgas für die Wärmebehandlung metallischen Guts |
| US20070107818A1 (en) * | 2005-11-16 | 2007-05-17 | Bowe Donald J | Deoxygenation of furnaces with hydrogen-containing atmoshperes |
| US8689707B2 (en) * | 2006-05-26 | 2014-04-08 | Fuel Tech, Inc. | Ultra low NOx burner replacement system |
| US9157682B2 (en) | 2011-02-10 | 2015-10-13 | Linde Aktiengesellschaft | Furnace atmosphere generator |
| EP2806241A1 (en) | 2013-05-23 | 2014-11-26 | Linde Aktiengesellschaft | Method of providing methanol for a heat treatment atmosphere in furnace |
| KR101701328B1 (ko) * | 2016-01-22 | 2017-02-13 | 한국에너지기술연구원 | Rx 가스 발생기 내장형 무산화 열처리 설비 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3535074A (en) * | 1965-10-29 | 1970-10-20 | Hitachi Ltd | Method and apparatus for purifying crude inert gases |
| DE2420823A1 (de) * | 1974-04-30 | 1975-11-13 | Nassheuer Ind Ofenbau Jean | Strahlrohrbeheitzter waerm- bzw. gluehofen |
| DD131292A1 (de) * | 1977-03-28 | 1978-06-14 | Arnd Mueller | Einrichtung zur schutzgaserzeugung im ofenraum |
| US4398971A (en) * | 1981-12-31 | 1983-08-16 | Aga Aktiebolag | Method of heating, holding or heat treatment of metal material |
| FR2524006B1 (fr) * | 1982-03-23 | 1985-10-11 | Air Liquide | Procede de durcissement superficiel de pieces metalliques |
| US4417927A (en) * | 1982-03-29 | 1983-11-29 | General Electric Company | Steel nitriding method and apparatus |
| DE3302338A1 (de) * | 1983-01-25 | 1984-07-26 | Ruhrgas Ag, 4300 Essen | Verfahren zum haerten von metallwerkstuecken |
| DE3630833A1 (de) * | 1986-09-10 | 1988-03-17 | Linde Ag | Verfahren und vorrichtung zur waermebehandlung metallischer werkstuecke |
| DE3632577A1 (de) * | 1986-09-25 | 1988-05-05 | Linde Ag | Strahlrohrbrenner mit katalysatorbett fuer waermebehandlungsoefen |
| FR2649123B1 (fr) * | 1989-06-30 | 1991-09-13 | Air Liquide | Procede de traitement thermique de metaux |
-
1990
- 1990-05-19 DE DE4016183A patent/DE4016183A1/de not_active Withdrawn
-
1991
- 1991-05-15 ES ES91107868T patent/ES2067795T3/es not_active Expired - Lifetime
- 1991-05-15 BR BR919101982A patent/BR9101982A/pt unknown
- 1991-05-15 EP EP91107868A patent/EP0458183B1/de not_active Expired - Lifetime
- 1991-05-15 DE DE59103752T patent/DE59103752D1/de not_active Expired - Fee Related
- 1991-05-15 AT AT91107868T patent/ATE115192T1/de not_active IP Right Cessation
- 1991-05-16 CZ CS911449A patent/CZ285210B6/cs not_active IP Right Cessation
- 1991-05-17 HU HU911656A patent/HU209813B/hu not_active IP Right Cessation
- 1991-05-17 US US07/701,156 patent/US5160380A/en not_active Expired - Lifetime
- 1991-05-20 ZA ZA913797A patent/ZA913797B/xx unknown
Also Published As
| Publication number | Publication date |
|---|---|
| DE4016183A1 (de) | 1991-11-21 |
| HUT61055A (en) | 1992-11-30 |
| HU209813B (en) | 1994-11-28 |
| EP0458183A2 (de) | 1991-11-27 |
| CZ285210B6 (cs) | 1999-06-16 |
| EP0458183A3 (en) | 1992-04-01 |
| ATE115192T1 (de) | 1994-12-15 |
| US5160380A (en) | 1992-11-03 |
| CS144991A3 (en) | 1992-01-15 |
| DE59103752D1 (de) | 1995-01-19 |
| HU911656D0 (en) | 1991-11-28 |
| BR9101982A (pt) | 1991-12-24 |
| ES2067795T3 (es) | 1995-04-01 |
| ZA913797B (en) | 1992-02-26 |
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