EP0435975B1 - Aramidemonofilament und verfahren zur herstellung - Google Patents
Aramidemonofilament und verfahren zur herstellung Download PDFInfo
- Publication number
- EP0435975B1 EP0435975B1 EP90909123A EP90909123A EP0435975B1 EP 0435975 B1 EP0435975 B1 EP 0435975B1 EP 90909123 A EP90909123 A EP 90909123A EP 90909123 A EP90909123 A EP 90909123A EP 0435975 B1 EP0435975 B1 EP 0435975B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monofilament
- monofilaments
- aramid
- spinning
- following relationship
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 62
- 239000004760 aramid Substances 0.000 title claims abstract description 53
- 229920003235 aromatic polyamide Polymers 0.000 title claims abstract description 44
- 230000001112 coagulating effect Effects 0.000 claims abstract description 66
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 210000003462 vein Anatomy 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 claims abstract description 3
- 238000009987 spinning Methods 0.000 claims description 92
- 239000000243 solution Substances 0.000 claims description 78
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 53
- 229920003366 poly(p-phenylene terephthalamide) Polymers 0.000 claims description 47
- 238000005345 coagulation Methods 0.000 claims description 33
- 230000015271 coagulation Effects 0.000 claims description 33
- 239000002253 acid Substances 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 17
- 229920002647 polyamide Polymers 0.000 claims description 14
- -1 poly(p-phenylene terephthalamide) Polymers 0.000 claims description 13
- 238000002441 X-ray diffraction Methods 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 239000004952 Polyamide Substances 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- WRDNCFQZLUCIRH-UHFFFAOYSA-N 4-(7-azabicyclo[2.2.1]hepta-1,3,5-triene-7-carbonyl)benzamide Chemical group C1=CC(C(=O)N)=CC=C1C(=O)N1C2=CC=C1C=C2 WRDNCFQZLUCIRH-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 150000001408 amides Chemical class 0.000 claims description 2
- 235000011149 sulphuric acid Nutrition 0.000 claims 2
- 239000001117 sulphuric acid Substances 0.000 claims 2
- 230000000712 assembly Effects 0.000 abstract description 4
- 238000000429 assembly Methods 0.000 abstract description 4
- 229920000642 polymer Polymers 0.000 description 52
- 238000012360 testing method Methods 0.000 description 51
- 239000000835 fiber Substances 0.000 description 35
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 34
- 238000004519 manufacturing process Methods 0.000 description 34
- 239000000047 product Substances 0.000 description 28
- 230000008569 process Effects 0.000 description 20
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 17
- 239000002585 base Substances 0.000 description 15
- 101100165177 Caenorhabditis elegans bath-15 gene Proteins 0.000 description 13
- 238000010586 diagram Methods 0.000 description 13
- 150000004985 diamines Chemical class 0.000 description 12
- 239000013078 crystal Substances 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 10
- 238000005406 washing Methods 0.000 description 10
- 229920006231 aramid fiber Polymers 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 239000000701 coagulant Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 5
- 238000006731 degradation reaction Methods 0.000 description 5
- 229940018564 m-phenylenediamine Drugs 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 4
- 229920000297 Rayon Polymers 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000002964 rayon Substances 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 101000652482 Homo sapiens TBC1 domain family member 8 Proteins 0.000 description 2
- 102100030302 TBC1 domain family member 8 Human genes 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000013505 freshwater Substances 0.000 description 2
- 108700039708 galantide Proteins 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- ZLYYJUJDFKGVKB-OWOJBTEDSA-N (e)-but-2-enedioyl dichloride Chemical compound ClC(=O)\C=C\C(Cl)=O ZLYYJUJDFKGVKB-OWOJBTEDSA-N 0.000 description 1
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 1
- YDYSEBSNAKCEQU-UHFFFAOYSA-N 2,3-diamino-n-phenylbenzamide Chemical compound NC1=CC=CC(C(=O)NC=2C=CC=CC=2)=C1N YDYSEBSNAKCEQU-UHFFFAOYSA-N 0.000 description 1
- 241001479434 Agfa Species 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 229920003368 Kevlar® 29 Polymers 0.000 description 1
- 229920003369 Kevlar® 49 Polymers 0.000 description 1
- 241000283986 Lepus Species 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 1
- PWAXUOGZOSVGBO-UHFFFAOYSA-N adipoyl chloride Chemical compound ClC(=O)CCCCC(Cl)=O PWAXUOGZOSVGBO-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002050 diffraction method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000000399 optical microscopy Methods 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 125000005551 pyridylene group Chemical group 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
- D01F6/605—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides from aromatic polyamides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2904—Staple length fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2922—Nonlinear [e.g., crimped, coiled, etc.]
- Y10T428/2925—Helical or coiled
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
Definitions
- the invention relates to so-called "aramid” fibers, that is to say fibers of linear macromolecules formed from aromatic groups linked together by amide bonds of which at least 85% are directly linked to two aromatic rings, and more precisely aramid fibers produced from optically anisotropic spinning compositions.
- the methods described in these documents essentially consist in dissolving in an appropriate solvent, generally concentrated sulfuric acid, an aromatic polyamide (polymer, copolymer or mixture of polymers) of molecular structure compatible with obtaining a crystal solution.
- liquid at the spinning temperature a concentration generally between 12 and 20% by weight of polyamide, to extrude this solution through a die, to stretch through a layer of air the liquid veins leaving this die and to coagulate optimally, most often in an aqueous solution of sulfuric acid, to guarantee the high mechanical properties known for these aramid fibers.
- the maximum filament strength claimed is approximately 6.7 dtex, which corresponds to a maximum filament diameter of approximately 24 ⁇ m. It is further specified that the operations of spinning unit filaments with a diameter between approximately 17 and 24 ⁇ m are already disturbed by coagulation difficulties.
- Japanese patent application published under the number 61-55 210 very succinctly describes the production of a monofilament from paraphenylene diamine, terephthaloyl chloride and 4,4'-diaminodiphenyl ether.
- This monofilament has a titer of 100 deniers and a tenacity of 16.8 g / denier, no indication being given on the initial module of this monofilament.
- the properties indicated are only obtained after a hot super-stretching phase (stretching ratio equal to 1.8), the prior spinning operation as well as the above stretching operation being carried out in particular all two at very low speed.
- This monofilament is actually derived from a semi-rigid aromatic copolyamide, the spinning solutions used for the production of this type of fiber being known moreover as being weakly concentrated in polymers and optically isotropic in the molten state and at rest.
- aromatic polyamides containing a large fraction of bonds responsible for a low molecular extension, and the products which result therefrom by these ultra-stretching techniques after spinning are described for example in JP-A-62-00534, JP -A-63-92716, JP-A-63-165515.
- the object of the invention is to provide an aramid monofilament having both a large diameter and high mechanical characteristics in the raw spinning state.
- the aramid monofilament according to the invention is characterized in that there are the following relationships: 1.7 ⁇ Ti ⁇ 260; 40 ⁇ D ⁇ 480; T ⁇ 170 - D / 3; Mid ⁇ 2000; Ti being the title in tex, D being the diameter in ⁇ m (micrometer), T being the tenacity in cN / tex, Mi being the initial modulus in cN / tex, for this monofilament.
- the invention also relates to a method for obtaining at least one such monofilament.
- the monofilament according to the invention can be used either alone or in the form of assemblies, for example to reinforce articles, in particular articles made of plastics and / or rubbers, such articles being for example belts, pipes , reinforcement plies, tire casings, the invention also relates to these assemblies and these articles thus reinforced.
- spun article covers any article produced by spinning, a monofilament being a particular spun article.
- packaging is meant in this description the treatment of articles spun according to the German Federal standard DIN 53802-20 / 65 of July 1979.
- the title of the spun articles is determined according to the Federal German standard DIN 53830 of June 1965. The measurement is carried out by weighing for each spun article on at least three previously conditioned samples, each corresponding to a length of 50 m. The title corresponds to the average of the measurements of the samples for the spun article considered, it is expressed in tex.
- the densities of the spun articles are measured using the density gradient tube technique for plastics specified in ASTM D1505-68 (re-approved in 1975), method C using a mixture of 1,1,2-trichlorotrifluoroethane and 1,1,1-trichloroethane as the liquid system for the density gradient tube.
- the samples used are short sections about 2 cm of loosely knotted spun articles. Before measurement, they are immersed for two hours in the component of the liquid system which has the lowest density. Then they remain 12 hours in said tube before being evaluated. Particular care is taken to avoid the retention of air bubbles on the surface of the spun articles.
- the mechanical properties of the spun articles are measured using a traction machine of the company Zwick GmbH & Co (Federal Republic of Germany) of type 1435 or of type 1445, corresponding to the standards of Federal Germany DIN 51220 d 'October 1976, DIN 51221 of August 1976 and DIN 51223 of December 1977, according to the procedure described in the German Federal standard DIN 53834 of January 1979.
- the spun articles are pulled over an initial length of 400 mm. All results are obtained with an average of 10 measurements.
- T The tenacity (T) and the initial modulus (Mi) are indicated in cN / tex (centinewton per tex).
- the elongation at break (Ar) is indicated as a percentage (%).
- the initial modulus (Mi) is defined as the slope of the linear part of the curve representing the variations in force as a function of the elongation, this linear part occurring just after the standard pretension of 0.5 cN / tex.
- the alpha parameter will be defined below for poly (p-phenylene terephthalamide) monofilaments.
- the equatorial X-ray diffraction spectra are recorded in symmetrical transmission on one or more monofilaments assembled in parallel, arranged vertically.
- the recording is carried out from 13 ° to 33 ° in 2 ⁇ (2 Theta) in increments of 0.08 and counting time of 10 s.
- the calculation of the average intensity of the first five and last five points of the recording makes it possible after interpolation to determine and draw a baseline (or linear background) used for measuring the intensity of certain peaks.
- a JBOL JEM 100CX transmission electron microscope is used with an acceleration voltage of 120 kV.
- the observations in electronic microdiffraction are carried out on sagittal longitudinal sections the thickness of which is less than 100 nm.
- the technique used is the so-called "convergent beam” technique.
- This technique and the method of adjusting the device have been described by MJ Witcomb (Ultramicroscopy 7 - 1982 - pp 343-350).
- the condenser diaphragm has a diameter of 20 ⁇ m, the first condenser lens is excited in the "spot size 3" position.
- the diameter of the beam at the level of the sample is close to 400 nm.
- the microscope is used under low dose irradiation conditions, low condenser current and without focusing of the second condenser lens.
- the microdiffraction images are recorded on Agfa film type 23D56.
- the optical anisotropy of the spinning compositions, in the molten state and at rest, is observed using a polarization microscope of the Olympus BH2 type, equipped with a heating plate.
- the polymer used is a poly (p-pbenylene terephthalamide).
- the poly (p-phenylene terephthalamide) (PPTA) is prepared according to the following known method: in a mixer swept by a stream of nitrogen, equipped with an agitator and a cooling device, an N- solution is introduced methylpyrrolidone containing a percentage by weight of calcium chloride greater than 5%. Then the ground p-phenylene diamine is added with stirring. After dissolution of the diamine, the contents of the mixer are cooled to approximately 10 ° C. The ground terephthaloyl dichloride is then added, in a substantially stoichiometric proportion, and stirring is continued. All reagents used are at room temperature (about 20 ° C) before introduction into the reactor. At the end of the reaction, the mixer is emptied, the product obtained is coagulated with water, washed and dried.
- the spinning solution is prepared according to the following known method:
- Concentrated sulfuric acid with a concentration by weight of acid close to 100%, is introduced into a planetary mixer whose double jacket is connected to a cryostat. With stirring and a stream of nitrogen, the acid is cooled to a temperature at least 10 ° C below its crystallization temperature; stirring is continued until a homogeneous mass with the appearance of snow is formed.
- the polymer is then added; the temperature of the latter before introduction into the mixer is not critical, preferably the polymer is at room temperature.
- the mixing of the acid and the polyamide is carried out with stirring, maintaining the temperature of the mixture at a value 10 ° C. lower than the crystallization temperature of the acid, until sufficient homogeneity is obtained.
- the temperature in the mixer is then gradually increased to room temperature, while stirring. A solid, dry and non-cohesive powder is thus obtained.
- this solid solution can be stored at room temperature without risk of degradation, before the spinning operation. Avoid any exposure extended to a humid atmosphere,
- the quantity of polymer necessary to obtain the desired concentration is generally mixed with 8 kg of sulfuric acid. Before the spinning operation, a sample of solution is taken and weighed. It is then coagulated, washed carefully with water, dried under vacuum and weighed, in order to determine the concentration (% by weight, noted C below) of polymer in the solution.
- the spinning compositions described in the present application are optically anisotropic in the molten state and at rest, that is to say in the absence of dynamic stress. Such compositions depolarize light when viewed through a microscope between crossed linear polarizers.
- the solid spinning solution 2 previously deaerated at room temperature in a feed tank 3, is extruded using a single screw extruder 4 to the spinning block 5. It is melted during this extrusion phase, under high shear, at a temperature generally between 90 and 100 ° C.
- Prolonged stays at a temperature notably above 100 ° C. can be the cause of degradation of the polymer, which is moreover easily controllable by an inherent viscosity measurement V.I (f) on the spun article.
- V.I (f) an inherent viscosity measurement
- the temperature of the spinning solution during its transfer to the spinning block 5 is maintained at a value less than 110 ° C., and preferably less than 100 ° C.
- the spinning block 5 is essentially composed of a metering pump 6 and a spinning head 7 through which the liquid solution 2 is extruded.
- Different elements such as filters, static mixers, for example, can optionally be incorporated in block 5, or placed at the inlet of the latter, FIG. 1 representing for example a filtration device 8.
- the temperature of the spinning pump 6 is preferably less than 100 ° C for the same reasons as those mentioned above.
- the spinning head 7 is essentially composed in a known manner of a distributor, filters, seals and a die. Only the die 9 is shown in Figure 1, for the sake of simplification, a portion of this die 9 being shown in more detail in Figure 2. Commonly, as shown in Figure 2, the die 9 has a single cylindrical capillary 10 of diameter d and of length 1, preceded by a convergent 11 of angle ⁇ , the latter possibly being whether or not preceded by a cylindrical pilot hole (not shown in Figure 2), Figure 2 being a section of the die 9 by a plane passing through the axis xx 'of the capillary 10, d being determined in a perpendicular plane to axis xx '.
- the invention is not limited to the use of a die made up of a single capillary, the process being able to be extended to the simultaneous spinning of several monofilaments,
- the speed V1 of the jet 12 is the average speed of passage of the solution 2 in the capillary 10 of the die 9, it can be calculated from the volume of solution 2 passing through this capillary 10 per unit of time.
- the spinning temperature Tf is defined as the temperature of the solution 2 when crossing the capillary 10.
- the jet 12 of liquid leaving the die 9 is stretched in a non-coagulating layer 13 of gas 14, preferably a layer of air, before entering the coagulation bath 15 (FIGS. 1 and 2).
- the thickness "e" of the air layer, between the outlet face 16 of the die 9, this face being arranged horizontally, and the surface 17 of the coagulation bath 15 can vary from a few mm to several tens of mm.
- the drawn liquid vein 18 After crossing the orientation fields developed in the die 9 and in the air layer 13, during which a reorientation has been given to the polymer molecules, the drawn liquid vein 18 thus obtained penetrates into the coagulating medium 19 of the bath 15 where we start to freeze this structure oriented by counteracting at best the molecular relaxation processes which are expressed during the coagulation phase, and this all the longer as the diameter of the monofilament to be produced is high.
- coagulation means the process during which the wire is formed, that is to say during which the polyamide precipitates or crystallizes, whether it is in a solvated state, partially solvated, or not solvated.
- coagulating medium is meant a liquid medium in which such a transformation takes place.
- the coagulating medium 19 may be composed at least in part of water or of substances such as acids, bases, salts, or organic solvents such as, for example, alcohols, polyalcohols, ketones, or a mixture of these compounds.
- the coagulating medium is an aqueous solution of sulfuric acid.
- the wire 20 being formed is entrained with the coagulating medium 19 in the vertical tube 21, the length of which varies for example from a few cm to a few tens of cm and the internal diameter is for example a few mm, this tube can be straight or tightened for example at its lower end.
- the combination of the coagulation bath 15 and this tube 21, sometimes called “coagulation tube” or “spinning tube”, is known to those skilled in the art for spinning conventional aramid fibers.
- the use of the tube 21 is however not compulsory in the device 1.
- the depth of coagulating liquid 19, in the coagulation bath 15, measured between the inlet surface 17 of the coagulation bath 15 and the inlet of the spinning tube 21 can vary for example from a few millimeters to several centimeters, a depth too significant which may adversely affect the quality of the product, taking into account the hydrodynamic tensions which may develop, in particular at the highest spinning speeds, when passing through this first coagulating layer.
- One of the essential characteristics of the process according to the invention lies in the fact that the dynamic contact times of the wire 20 with the coagulating medium 19 must, in most cases, be significantly greater than the contact times which can be achieved after simple crossing of the bath 15 and the spinning tube 21 as previously described.
- the extension of these contact times may be made by any suitable means.
- coagulation baths 15 and / or tube 21 of very great depth or length typically several meters, it is preferred for example, taking into account in particular the problems of hydrodynamic tension mentioned above, to use at least an additional coagulation device 22 extending the bath 15 and the tube 21, this device 22 being placed at the outlet of the spinning tube 21, immediately after a reference point 25.
- the device 22 is for example composed of baths, pipes, cabins in which circulates the coagulating medium 19, or an association of these different elements which are not shown in the drawing for the purpose of simplification, and whose length and configuration can be adapted with great flexibility to specific manufacturing conditions, in particular to the monofilament diameter of the spun product.
- the wire 20 being formed is subjected to tensions of less than 3 cN / tex.
- total dynamic contact time of the wire 20 with the coagulating medium 19 is meant the total time during which the monofilament is immersed in the coagulating medium or in contact with this same medium, during the passage of the wire 20 in the coagulation devices previously described, that is to say the bath 15, the tube 21 and the device 22.
- the latter must ensure effective renewal of the coagulating medium on the surface of the monofilament in movement and during formation, the coagulating medium 19 being at the temperature Tc.
- any additional coagulation device as described above cannot be assimilated to a simple washing device, in which one could, for example, use aqueous, neutral or basic solutions, at markedly high temperature, to improve the kinetics of extraction of the residual solvent after the coagulation phase.
- the constitution of the coagulating medium 19 and its temperature Tc can be chosen to be identical or different in the devices 15, 21 and 22.
- the wire 20 formed is washed to remove the residual acid which it contains, this washing is carried out optimally by any known means, for example by washing with water, or even with alkaline aqueous solutions, possibly at high temperature to improve the kinetics.
- This washing can be carried out for example by collecting the wire 20, at the outlet of the device 22, on the coil 23 actuated by the motor 24, this coil being immersed for a few hours in a tank permanently supplied with fresh water.
- the wire 20 is dried, for example either on a reel at room temperature, or even in an oven, or by passing the wire over heating cylinders.
- the drying temperature is at most equal to 200 ° C.
- the device 1 could be arranged so that the washing and drying operations are carried out continuously with the extrusion and coagulation operations.
- the dried wire 20 has the diameter D previously defined.
- the final sulfuric acid content, or in the base if a basic washing liquid is used is less than 0.01% by weight relative to the weight of dry yarn.
- the stretching factor FEF is defined as the ratio between the speed V2 of the first drive device encountered by the wire 20 and the speed V1 of the jet 12 in the capillary 10, this drive device being for example incorporated in the device 22.
- additives or substances such as, for example, plasticizers, lubricants, products which can improve the adhesiveness of the product to a gum matrix, can optionally be incorporated into the polymer, into the spinning solution, or applied to the surface of the monofilament, during the various stages of the process according to the invention described above.
- the monofilaments obtained in accordance with the invention verify all of the following relationships: 1.7 ⁇ Ti ⁇ 260; 40 ⁇ D ⁇ 480; T ⁇ 170 - D / 3; Mid ⁇ 2000.
- the tenacity T and the initial module Mi verify the following relationships: T ⁇ 190 - D / 3; Mi ⁇ 6800 - 10D.
- the monofilaments in accordance with the invention are characterized by high or very high tenacity, and by high or very high initial modules.
- these monofilaments in accordance with the invention are characterized by an elongation at break Ar always greater than 2.0%, preferably greater than 3.0%, or even greater than 4.0%.
- these monofilaments in accordance with the invention are characterized by high values of inherent viscosity VI (f), all greater than 4.0 dl / g, equal to or greater than 4.5 dl / g, this inherent viscosity being preferably 5.0 dl / g or more.
- the spinning of PPTA monofilaments in accordance with the invention leads to a crystalline structure different from the structure of a conventional PPTA fiber, this conventional structure being described for example by M.G. Northolt in Eur. Polym. J., 10, p. 799 (1974).
- FIG. 3 shows the comparison of the equatorial X-ray diffraction patterns recorded for a known PPTA fiber (Kevlar® 49 - diagram referenced C3 ⁇ 1) and for the monofilament according to the invention corresponding to test No M-7 (diagram referenced C3 ⁇ 2).
- the angles plotted on the abscissa correspond to 2 ⁇ (2 theta) in degrees and the intensity I plotted on the ordinate is expressed in relative units (u.r).
- the known fiber does not have the lines (X) and (Y) that are observed on the monofilament according to the invention (diagram C3 ⁇ 2).
- an increase in the alpha parameter is observed for these PPTA monofilaments according to the invention when the diameter of the monofilament produced increases, in other words an increase in the intensity of the additional line referenced (X) to the detriment of the intensity of the conventional reflection referenced (A), the intensity of the line referenced (B) appearing for its part affected comparatively.
- the decrease in intensity of the peak (A) can be such that the latter is no longer manifested on the X-ray diffractogram except by a slight shoulder, and therefore that its angular position can no longer be precisely defined. by simply reading the recording. The intensity of the peak (A) is then measured at the average angular position known for this peak.
- these monofilaments in accordance with the invention are characterized by high density values ⁇ , greater than 1,400 g / cm3, this density preferably being greater than 1.420 g / cm3, or even greater than 1.430 g / cm3, which is the guarantee of high crystallinity and high structural perfection, unexpected for such large diameters. It is known that the densities of conventional PPTA fibers of small monofilament diameters, in the absence of heat or thermo-mechanical treatment, are generally between 1,400 and 1,450 g / cm3 (see for example US-A-3,869,429, US-A-3,869,430, EP-A-138,011).
- the coagulating medium is advantageously an aqueous solution of sulfuric acid.
- the inherent viscosities VI (f) and VI (p), expressed in dl / g, are linked by the relation: VI (f) ⁇ VI (p) - 0.8, degradation of the polymer during different stages of dissolving, spinning and drying the fiber, thus remaining very limited.
- PPTA monofilaments are produced according to the general conditions previously described in ⁇ II-A but in such a way that at least one of the characteristics of the process according to the invention is not observed.
- Table 3 comprises 11 series of tests referenced A, B, E, G, H to K , M, P, Q.
- the temperature Tc of the coagulating medium 19 in the coagulation bath 15 and in the tube 21, is equal to 8 ° C., but the temperature of this medium in the additional device 22 is equal to 60 ° C., so that this device 22 is no longer a coagulation device, but that it is used as a conventional washing device, such as one could use it in a spinning process.
- traditional aramid fibers of small monofilament diameter, to improve the kinetics of extraction of the residual solvent is used as a conventional washing device, such as one could use it in a spinning process.
- the dynamic contact time of the monofilament with the coagulating medium at a temperature Tc at most equal to 16 ° C., that is to say before entering the device 22, is only 0.14 s, which corresponds to a value of K equal to approximately 4 s / mm, therefore very low.
- example M-ll a coil of about 2000 m is taken from the input of the additional coagulation device 22, the dynamic contact time with the coagulating medium then being only 0.14 s approximately, which corresponds to the low value of approximately 4 s / mm for K.
- the monofilaments obtained not in accordance with the invention all have a diameter D of between 40 and 480 ⁇ m but that they do not verify at least one of the set of relationships verified by the monofilaments according to the invention. It is further noted that these monofilaments not in accordance with the invention have an always lower toughness and an initial modulus in the majority of cases lower than those of the monofilaments in accordance with the invention, with equivalent monofilament diameter.
- these monofilaments which do not conform to the invention do not, in a large number of cases, verify the preferential relationship alpha ⁇ 0.70 - exp (-D / 80) (D being expressed in ⁇ m), unlike conforming monofilaments to the invention of the preceding examples which systematically verified this relationship.
- these monofilaments not in accordance with the invention are characterized by low or very low density values since they are less than 1.38 g / cm3 or even as low as 1.33 g / cm3 (examples I-4 , Q-4).
- These are in particular monofilaments produced from spinning solutions of concentrations equal to 18.5% or 19.5%, such concentrations being yet typically used for the production of conventional multifilament fibers with high density, generally between 1.40 and 1.45 g / cm3.
- the spinning solutions used to make these multifilaments are prepared in the same way as the solutions used to make the monofilaments, in accordance with paragraph II-A-b.
- monofilaments with a diameter substantially equal to 180 ⁇ m are produced, according to the conditions described in paragraphs II-A and II-B (series I), by varying the concentration of the polymer in the spinning solution. All the production conditions are in accordance with the invention, except for the concentration C which can take values of less than 20% by weight. These conditions as well as the physical and mechanical properties of the products obtained have already been given in tables 1 to 4 above.
- test numbers, the titer Ti and the diameter D of the monofilaments obtained, their inherent viscosity VI (f) are simply recalled, and we follow, as a function of the concentration C of the spinning solution, the evolution of the tenacity T, of the density ⁇ and of the parameter alpha deduced from the X-ray analysis.
- the tenacity is also expressed in relative units (ur) by taking the base 100 for the tenacity obtained on the spun monofilaments from the least concentrated solution (18.5%).
- the spinning of these multifilaments is carried out in a known manner, by extrusion of the solution through a die composed of 100 capillaries with a diameter of 50 ⁇ m, the spinning temperature being equal to the extrusion temperature (90 ° C.), by drawing to through a layer of air 10 mm thick, the FEF being approximately 4, before passing through the coagulation device constituted by the bath 15 and the associated spinning tube 21, as described in paragraph II-Ac, the temperature of the coagulating medium being approximately 8 ° C.
- the spinning speed V2 as defined previously in paragraph II-A-c is equal to 400 m / min.
- the multifilaments thus spun are taken out of the above coagulation device to be then washed and dried under the same conditions as those used for the preceding monofilaments.
- Table 6 gives the tenacity values T obtained for these multifilaments as a function of the concentration C.
- the test number, the inherent viscosity VI (f) and the density p of these multifilaments are also specified.
- the toughness is also expressed in relative units (ur) by taking the base 100 for the toughness measured on the fibers spun from the least concentrated solution (18.5%), in accordance with the presentation. retained in table 5.
- C concentration
- monofilaments are produced according to the conditions given in paragraphs II-A and II-B (series J), by varying the spinning temperature Tf by increasing the temperature of the spinning head 7. These tests are carried out to give monofilaments of the same diameter substantially equal to 180 ⁇ m. All the production conditions are in accordance with the invention, except the spinning temperature Tf which can be greater than 105 ° C. These conditions as well as the physical and mechanical properties of the products obtained have already been given in tables 1 to 4 above.
- Table 8 gives the initial modulus Mi and tenacity T values obtained for these multifilaments as a function of the spinning temperature Tf.
- the initial modulus and the toughness are also expressed in relative units (ur), taking the base 100 for the initial modulus and the tenacity obtained on the multifilaments spun at a spinning temperature of 75 ° C., in accordance with the presentation of table 7 previous.
- the test number and the inherent viscosity VI (f) of the multifilaments obtained are also specified.
- FIG. 6, deducted from Tables 7 and 8, represents, as a function of the spinning temperature Tf, expressed in ° C, the variations in tenacity T, in relative units (ur), for the multifilaments (curve C6 ⁇ 1) and for monofilaments (curve C6 ⁇ 2): the common base equal to 100, symbolized in FIG. 6 by T100, corresponds as previously indicated to the toughness obtained on the products spun at a spinning temperature of 75 ° C.
- Tf spinning temperature
- monofilaments are produced according to the conditions given in paragraph II-A and II-B (series H), by varying the temperature Tc of the coagulating medium. These tests are carried out to give monofilaments of the same diameter substantially equal to 180 ⁇ m. All the conditions of realization are in accordance with the invention, except the temperature of the coagulating medium which can be higher than 16 ° C. These conditions as well as the physical and mechanical properties of the products obtained have already been given in tables 1 to 4 above. In the following table 9, the test numbers, the titer Ti and the diameter D of the monofilaments, their inherent viscosity VI (f) are simply recalled, and the evolution of the toughness T is monitored as a function of the temperature Tc of the coagulating medium.
- the toughness is also expressed in relative units (ur) by taking the hase 100 for the average toughness obtained on the monofilaments produced from a coagulating medium temperature of 7 ° C. (examples H-1, H-2 and H- 3).
- Table 9 Trial number Tc (° C) Ti (tex) D ( ⁇ m) VI (f) (dl / g) T (cN / tex) T (ur) H-1 7 37.6 183 5.2 135 H-2 7 37.2 182 5.2 145 H-3 7 37.7 183 5.2 138 average value : 139 ⁇ 100 H-4 13 34.2 175 5.2 123 88 H-5 17 37.6 183 5.2 102 73 H-6 20 36.2 181 5.2 92 66 H-7 28 36.2 180 5.0 66 47 H-8 33 36.5 181 4.9 50 36
- Table 10 gives the tenacity values T obtained for these multifilaments as a function of the temperature of the coagulating medium Tc.
- the toughness is also expressed in relative units (ur), in accordance with the presentation chosen in the previous table, taking the base 100 for the toughness obtained on the multifilaments produced from a temperature of the coagulating medium of 7 ° C.
- the test number and the inherent viscosity VI (f) of the multifilaments obtained are also specified.
- Table 10 Trial number Tc (° C) VI (f) (dl / g) T (cN / tex) T (ur) T-1 7 5.3 187 100 T-2 13 5.3 180 96 T-3 21 5.3 180 96 T-4 34 5.3 178 95
- FIG. 8 which illustrates these results represents, as a function of the temperature of the coagulating medium Tc, expressed in ° C, the variations in tenacity, in relative units (ur), for the multifilaments (curve C8 ⁇ 1) and for the monofilaments (curve C8 ⁇ 2): the common base equal to 100, symbolized in Figure 8 by T100, corresponds to the toughness obtained on the products produced from the lowest temperature of the coagulating medium, ie 7 ° C in the present case.
- monofilaments are produced according to the conditions given in paragraphs II-A and II-B (series H, I, J, K, L, M, N, P), by varying the inherent viscosity of the polymer. These tests are carried out to give monofilaments with diameters between 159 and 183 ⁇ m. With the exception of the inherent viscosity of polymer VI (p), all the conditions of production are in accordance with the invention and also simultaneously fulfill all the preferential relationships set out in paragraph II-Ac. These production conditions as well as the physical and mechanical properties of the products obtained have already been given in tables 1 to 4 above.
- Reading table 11 it can be seen that the increase in the inherent viscosity of the polymer VI (p), from 4.1 to 6.2 dl / g, results for the monofilaments produced by a very large increase in the tenacity, completely unexpected since it can even reach almost 150%.
- conventional multifilament fibers are produced, consisting of monofilaments with an average diameter equal to approximately 13 ⁇ m (filament titer of approximately 0.18 tex), also by varying the inherent viscosity of the polymer in a range in accordance with the preceding one.
- These fibers are produced in a known manner, in accordance with the production conditions indicated for the tests referenced R, S, and T in the three preceding paragraphs.
- Table 12 gives the toughness values T obtained for these multifilaments as a function of the inherent viscosity of the polymer V.I (p).
- the test number and the inherent viscosity VI (f) of the multifilaments obtained are also specified.
- Figure 9 illustrates this fundamental difference in behavior. It represents as a function of the inherent viscosity of the polymer VI (p), expressed in dl / g, the variations in tenacity, in relative units (ur), for the multifilaments (curve C9 ⁇ 1) and for the monofilaments (curve C9 ⁇ 2): the common base equal to 100, symbolized in FIG. 9 by T100, corresponds to the toughness measured on the products spun from the polymer having the lowest inherent viscosity, ie 4.1 dl / g in the present case .
- the coagulating medium 19 can be composed at least in part of water or of substances such as for example acids, bases, salts or organic solvents, or of a mixture of these compounds.
- this coagulating medium 19 was an aqueous solution of weakly concentrated sulfuric acid, containing less than 5% by weight of acid.
- monofilaments of different diameters are produced, all in accordance with the invention, using coagulating media of another composition, according to the process in accordance with the invention.
- the temperature of the coagulating medium Tc is not kept constant during the crossing of the devices 15, 21 and 22. Nevertheless, this temperature always remains in accordance with the invention since at most equal to + 7 ° C.
- the density of the products produced is always greater than 1,400 g / cm3, and at least equal to 1,420 g / cm3 in the majority of case.
- alpha parameter verifies the preferential relationship observed for the previous examples of PPTA monofilaments in accordance with the invention, namely: alpha ⁇ 0.70 - exp (-D / 80).
- the invention is not limited to the use of cylindrical extrusion capillaries, the process according to the invention can, for example, be implemented with capillaries of conical shape, or with non-circular extrusion holes of different shapes, for example holes of rectangular or oval shape, to produce for example monofilaments of oblong type.
- the definitions of the invention given above apply very generally, the diameter D representing the smallest dimension of the monofilament, and the diameter d the smallest dimension of the extrusion hole, D and d being determined. in sections perpendicular to the longitudinal direction of the monofilament and to the direction of flow in the extrusion capillary, respectively.
- the monofilament is previously coated in an epoxy-type resin.
- Each aromatic polyamide used in the process according to the invention can be a homopolymer or a copolymer, this polyamide comprising aromatic and optionally non-aromatic sequences.
- These sequences can for example be formed from radicals or groups of the phenylene, biphenylene, diphenyl ether, naphthylene, pyridylene, vinylene, polymethylene, polybenzamide, diaminobenzanilide type, these radicals or these groups being able to be substituted and / or unsubstituted, the substituents, when 'they are present, preferably being non-reactive.
- This polyamide may optionally contain imide bonds.
- the process according to the invention can be carried out with a mixture of such polyamides.
- the monofilaments in accordance with the invention other than in PPTA are formed by copolyamides of the poly (p-phenylene terephthalamide) (PPTA) type.
- PPTA poly (p-phenylene terephthalamide)
- aromatic polyamides used in these examples are copolyamides essentially comprising p-phenylene terephthalamide sequences, and additional sequences, of aromatic or aliphatic nature.
- copolyamides are prepared according to the method described in paragraph II-Aa with the following modifications: a molar fraction of p-phenylene diamine (PPDA) or of terephthalic acid dichloride (DCAT) is replaced by another diamine or another dichloride acid, respectively.
- PPDA p-phenylene diamine
- DCAT terephthalic acid dichloride
- the acid chloride (s) and the diamine (s) are in substantially stoichiometric proportions.
- substitution monomers are commercially available and are produced according to known methods which are not described here for the purpose of simplification. The purity of these monomers is given by the suppliers as being greater than 97% and they are used without further purification.
- the coagulating medium 19 circulating in the devices 15, 21 and 22, as described in paragraph II-Ac is an aqueous solution of sulfuric acid containing less than 5% by weight acid.
- the coagulating medium 19 is a highly concentrated aqueous solution of sulfuric acid since it contains 18% by weight of acid.
- an aqueous solution containing 25% by weight of sulfuric acid and maintained at a temperature of -10 ° C. is used as coagulating medium 19 in the devices 15 and 21, while in the additional device 22 using a solution containing less than 5% by weight of this same acid, at a temperature of + 7 ° C.
- An aromatic copolyamide is prepared in accordance with the description in paragraph V-A-a above, using the following monomers: PPDA, DCAT, 1,5-naphthylene diamine (NDA), with 3 moles of NDA per 100 moles of diamines.
- a spinning solution is prepared according to the method described in paragraph II-A-b, using sulfuric acid with an acid concentration by weight of approximately 99.5%. From this solution, monofilaments are produced according to the general conditions previously described in paragraph V-A-b, but in such a way that at least one of the characteristics of the process according to the invention is not observed.
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Claims (34)
- Aramid-Monofilament nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, daß es im wesentlichen p-Phenylenterephthalamid-Verknüpfungen enthält.
- Aramid-Monofilament nach einem der Amsprüche 1 bis 14, dadurch gekennzeichnet, daß es ein Poly(p-phenylenterephthalamid) (PPTA) ist.
- Aramid-Monofilament nach Anspruch 16, dadurch gekennzeichnet, daß die äquatoriale Aufnahme seines Röntgenbeugungsspektrums im Winkelbereich von 2θ = 13° bis 2θ = 33° für die Kupfer-Kα-Linie das Vorliegen von vier Linien ergibt, die nach steigenden Winkeln 2θ als (X), (A), (B) und (Y) bezeichnet sind,
und die Beziehung - Aramid-Monofilament nach einem der Ansprüche 16 bis 18, dadurch gekennzeichnet, daß es eine kristalline Struktur aufweist, die im Kern und an der außenhaut unterschiedlich ist.
- Aramid-Monofilament nach einem der Ansprüche 1 bis 19, dadurch gekennzeichnet, daß es im rohgesponnenen Zustand vorliegt.
- Verfahren zur Herstellung eines oder mehrerer Monofilamente nach einem der Ansprüche 1 bis 20, gekennzeichnet durch folgende Schritte:a) Herstellung einer Lösung mindestens eines aromatischen Polyamids, bei dem mindestens 85 % der Amidbindungen (-CO-MH-) direkt an zwei aromatischen Kernen geburden sind, die inhärente Viskosität V.I(p) dieses Polyamids bzw. dieser Polyamide mindestens gleich 4,5 dl/g ist und die Konzentration C des Polyamids bzw. der Polyamide in der Lösung mindestens 20 Gew.-% beträgt, wobei diese Spinnzusammensetzung in geschmolzenem Zustand und im Ruhezustand optisch anisotrop ist,b) Extrudieren dieser Lösung in eine Spinndüse durch mindestens eine Kapillare hindurch, deren Durchmesser d größer als 80 µm ist, wobei die Verspinntemperatur Tf, d.h., die Temperatur der Lösung bei ihrem Durchtritt durch die Kapillare, höchstens gleich 105 °C ist,c) Abziehen des aus der Kapillare austretenden Flüssigkeitsstrahls in eine Schicht eines nicht koagulierenden Fluids,d) Einführen des so erhaltenen abgezogenen Flüssigkeitsstrahls in ein Koagulationsmedium, wobei das Monofilament so im Verlaufe seiner Entstehung während der Zeit t in dynamischem Kontakt mit dem Koagulationsmedium bleibt und die Temperatur Tc des Koagulationsmediums höchstens gleich 16 °C ist,
und - Verfahren nach Anspruch 21 oder 22, dadurch gekennzeichnet, daß mindestens eine der folgenden Beziehungen erfüllt ist:l die Länge der Kapillare in µm,β den Öffnungswinkel einer vor der Kapillare angeordneten konischen Kammer,e die Dicke der nicht koagulierenden Schicht undFEF den Verstreckfaktor beim Verspinnen.
- Verfahren nach einem der Ansprüche 21 bis 23, dadurch gekennzeichnet, daß das Koagulationsmedium eine -wässerige Schwefelsäurelösung ist.
- Verfahren nach einem der Ansprüche 21 bis 24, dadurch . gekennzeichnet, daß das Monofilament bei seiner Erzeugung Zugspannungen von weniger als 3 cN/tex unterworfen wird.
- Verfahren nach einem der Ansprüche 21 bis 25, dadurch gekennzeichnet, daß die Temperatur bei der Trocknung höchstens 200 °C beträgt.
- Verfahren nach einem der Ansprüche 21 bis 27, dadurch gekennzeichnet, daß die Lösung mit Schwefelsäure hergestellt wird, deren gewichtsbezogene Säurekonzentration etwa 100 % beträgt.
- Verfahren nach einem der Ansprüche 21 bis 28, dadurch gekennzeichnet, daß es unter Einsatz mindestens eines aromatischen Polyamids durchgeführt wird, das im wesentlichen p-Phenylenterephthalamid-Verknüpfungen aufweist.
- Verfahren nach einem der Ansprüche 21 bis 28, dadurch gekennzeichnet, daß es unter Einsatz von Poly(p-phenylenterephthalamid) durchgeführt wird.
- Verbundmaterial, das mindestens ein Aramid-Monofilament nach einem der Ansprüche 1 bis 20 enthält.
- Formkörper, der mit mindestens einem Aramid-Monofilament nach einem der Ansprüche 1 bis 20 verstärkt ist.
- Formkörper, der mit mindestens einem Verbundmaterial nach Anspruch 31 verstärkt ist.
- Gegenstand nach Anspruch 32 oder 33, dadurch gekennzeichnet, daß es sich um einen Luftreifen handelt.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8908755 | 1989-06-28 | ||
FR8908755A FR2649127B1 (fr) | 1989-06-28 | 1989-06-28 | Monofilament en poly(p-phenylene terephtalamide) et procede pour obtenir un tel monofilament |
FR9004790A FR2660941B1 (fr) | 1990-04-11 | 1990-04-11 | Monofilament aramide et procede pour l'obtenir. |
FR9004790 | 1990-04-11 | ||
PCT/CH1990/000155 WO1991000381A1 (fr) | 1989-06-28 | 1990-06-27 | Monofilament aramide et procede pour l'obtenir |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0435975A1 EP0435975A1 (de) | 1991-07-10 |
EP0435975B1 true EP0435975B1 (de) | 1996-05-22 |
Family
ID=26227440
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90909123A Expired - Lifetime EP0435975B1 (de) | 1989-06-28 | 1990-06-27 | Aramidemonofilament und verfahren zur herstellung |
Country Status (16)
Country | Link |
---|---|
US (1) | US5246776A (de) |
EP (1) | EP0435975B1 (de) |
JP (1) | JP3093786B2 (de) |
KR (1) | KR0143889B1 (de) |
AT (1) | ATE138427T1 (de) |
AU (1) | AU634554B2 (de) |
BR (1) | BR9006842A (de) |
CA (1) | CA2033172C (de) |
DE (1) | DE69027108T2 (de) |
ES (1) | ES2089017T3 (de) |
FI (1) | FI910952A0 (de) |
HU (1) | HU213944B (de) |
NO (1) | NO178236C (de) |
OA (1) | OA09554A (de) |
RU (1) | RU2096537C1 (de) |
WO (1) | WO1991000381A1 (de) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5582911A (en) * | 1990-12-27 | 1996-12-10 | Michelin Recherche Et. Technique, S.A. | Aramid monofilament having a slightly structured skin--process for producing this monofilament |
FR2671110B1 (fr) * | 1990-12-27 | 1993-04-09 | Michelin Rech Tech | Monofilament aramide ayant une peau faiblement structuree - procede pour obtenir ce monofilament. |
FR2671113B1 (fr) * | 1990-12-27 | 1994-05-20 | Michelin Et Cie | Traitement par plasma d'un monofilament aramide et monofilament ainsi obtenu. |
FR2671030A1 (fr) * | 1990-12-27 | 1992-07-03 | Michelin Rech Tech | Assemblages de renfort avec monofilaments en polymeres organiques. |
JPH05163610A (ja) * | 1991-12-18 | 1993-06-29 | Teijin Ltd | 芳香族ポリアミド偏平繊維 |
DE4334004A1 (de) * | 1993-10-06 | 1995-04-13 | Hoechst Ag | Aramidfasern hoher Festigkeit und hohen Titers, Verfahren zu deren Herstellung sowie deren Verwendung |
US5529844A (en) * | 1994-04-29 | 1996-06-25 | Pall Corporation | Aramid fiber filtration sheet |
NL1000276C2 (nl) * | 1995-05-02 | 1996-11-05 | Akzo Nobel Nv | Werkwijze ter vervaardiging van vezels uit poly(p-fenyleen- tereftaalamide). |
US5709798A (en) * | 1995-06-19 | 1998-01-20 | Pall Corporation | Fibrous nonwoven web |
JP3142777B2 (ja) * | 1996-05-22 | 2001-03-07 | 帝人株式会社 | 芳香族ポリアミド剛毛 |
DE69803610T2 (de) * | 1997-03-04 | 2003-02-20 | Kansai Research Institute (Kri), Osaka | Hochorientierte Polymerfaser und Verfahren zu ihrer Herstellung |
US6129878A (en) * | 1998-09-10 | 2000-10-10 | Celanese Acetate Llc | Process for direct on-bobbin heat treating of high denier filaments of thermotropic liquid crystalline polymers |
US5945216A (en) * | 1998-09-10 | 1999-08-31 | Celanese Acetate Llc | Process for making high denier filaments of thermotropic liquid crystalline polymers and compositions thereof |
US6187437B1 (en) * | 1998-09-10 | 2001-02-13 | Celanese Acetate Llc | Process for making high denier multilobal filaments of thermotropic liquid crystalline polymers and compositions thereof |
JP4114112B2 (ja) * | 1998-11-12 | 2008-07-09 | 東レ・デュポン株式会社 | ポリパラフェニレンテレフタルアミド短繊維からなる紡績糸、繊維構造物および防護材 |
JP4114113B2 (ja) * | 1998-11-18 | 2008-07-09 | 東レ・デュポン株式会社 | 牽切用ポリパラフェニレンテレフタルアミド繊維トウ |
US6106942A (en) * | 1998-12-02 | 2000-08-22 | Celanese Acetate Llc | Liquid crystalline polymer monofilaments having improved adhesion characteristics |
RU2382125C2 (ru) * | 2005-07-06 | 2010-02-20 | Колон Индастриз, Инк. | Способ изготовления нити из ароматического полиамида |
ATE539183T1 (de) * | 2008-08-29 | 2012-01-15 | Teijin Aramid Bv | Verfahren zur herstellung mehrerer starker, aromatischer hochmodulus-polyamidfilamente |
MX2011011084A (es) * | 2009-04-20 | 2012-01-30 | Barrday Inc | Materiales compuestos balisticos mejorados que tienen valor grande de denier por hilos de filamento de alto rendimiento. |
CN102953128B (zh) * | 2012-04-16 | 2016-05-18 | 王泽� | 聚对苯二甲酰对苯二胺的连续纺丝系统 |
WO2014127099A2 (en) * | 2013-02-13 | 2014-08-21 | President And Fellows Of Harvard College | Immersed rotary jet spinning devices (irjs) and uses thereof |
WO2016170050A1 (en) | 2015-04-22 | 2016-10-27 | Teijin Aramid B.V. | Cord comprising multifilament para-aramid yarn comprising non-round filaments |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06155210A (ja) * | 1992-11-30 | 1994-06-03 | Toshiba Corp | クランプ装置 |
JPH06221814A (ja) * | 1993-01-26 | 1994-08-12 | Furukawa Electric Co Ltd:The | リボンファイバの識別方法 |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS55122011A (en) * | 1979-03-13 | 1980-09-19 | Asahi Chem Ind Co Ltd | Poly-p-phenylene terephthalamide fiber having high young's modulus and its preparation |
JPS55122012A (en) * | 1979-03-13 | 1980-09-19 | Asahi Chem Ind Co Ltd | Poly-p-phenylene terephthalamide fiber having improved fatigue resistance and its production |
NL7904496A (nl) * | 1979-06-08 | 1980-12-10 | Akzo Nv | Vezel,dradenbundel en koord uit poly-p-fenyleenteref- taalamide. |
DE2951803A1 (de) * | 1979-12-21 | 1981-07-02 | Bayer Ag, 5090 Leverkusen | Feinsttitrige synthesefasern und -faeden und trockenspinnverfahren zu ihrer herstellung |
KR840000726B1 (ko) * | 1982-08-30 | 1984-05-24 | 전학제 | 방향족 폴리아미드로 된 단섬유의 제조방법 |
DE3461487D1 (en) * | 1983-02-28 | 1987-01-15 | Asahi Chemical Ind | Process and apparatus for preparation of polyparaphenylene terephthalamide fibers |
US4466935A (en) * | 1983-04-22 | 1984-08-21 | E. I. Du Pont De Nemours And Company | Aramid spinning process |
JPS6155210A (ja) * | 1984-08-20 | 1986-03-19 | Unitika Ltd | 芳香族ポリアミドモノフイラメント |
JPS6221814A (ja) * | 1985-07-17 | 1987-01-30 | Asahi Chem Ind Co Ltd | ポリ(p−フエニレンテレフタルアミド)繊維及びその製造方法 |
US4698414A (en) * | 1986-09-16 | 1987-10-06 | E. I. Du Pont De Nemours And Company | Copoly(p-phenylene terephthalamide/2,6-naphthalamide)aramid yarn |
US4859393A (en) * | 1988-03-02 | 1989-08-22 | E. I. Du Pont De Nemours And Company | Method of preparing poly (p-phenyleneterephthalamide) yarns of improved fatigue resistance |
US4985193A (en) * | 1989-02-21 | 1991-01-15 | E. I. Du Pont De Nemours And Company | Aramid yarn process |
KR920701747A (ko) * | 1989-03-21 | 1992-08-12 | 원본미기재 | 배관이나 통로의 라이닝에 관련된 개선점 |
-
1990
- 1990-06-27 AT AT90909123T patent/ATE138427T1/de not_active IP Right Cessation
- 1990-06-27 US US07/651,402 patent/US5246776A/en not_active Expired - Lifetime
- 1990-06-27 JP JP02508599A patent/JP3093786B2/ja not_active Expired - Fee Related
- 1990-06-27 WO PCT/CH1990/000155 patent/WO1991000381A1/fr active IP Right Grant
- 1990-06-27 DE DE69027108T patent/DE69027108T2/de not_active Expired - Fee Related
- 1990-06-27 KR KR1019910700235A patent/KR0143889B1/ko not_active IP Right Cessation
- 1990-06-27 RU SU4894838/04A patent/RU2096537C1/ru not_active IP Right Cessation
- 1990-06-27 AU AU58167/90A patent/AU634554B2/en not_active Ceased
- 1990-06-27 BR BR909006842A patent/BR9006842A/pt not_active IP Right Cessation
- 1990-06-27 HU HU904843A patent/HU213944B/hu not_active IP Right Cessation
- 1990-06-27 EP EP90909123A patent/EP0435975B1/de not_active Expired - Lifetime
- 1990-06-27 CA CA002033172A patent/CA2033172C/fr not_active Expired - Fee Related
- 1990-06-27 ES ES90909123T patent/ES2089017T3/es not_active Expired - Lifetime
-
1991
- 1991-02-26 NO NO910757A patent/NO178236C/no unknown
- 1991-02-27 FI FI910952A patent/FI910952A0/fi unknown
- 1991-02-28 OA OA59963A patent/OA09554A/fr unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06155210A (ja) * | 1992-11-30 | 1994-06-03 | Toshiba Corp | クランプ装置 |
JPH06221814A (ja) * | 1993-01-26 | 1994-08-12 | Furukawa Electric Co Ltd:The | リボンファイバの識別方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH04500394A (ja) | 1992-01-23 |
WO1991000381A1 (fr) | 1991-01-10 |
NO910757D0 (no) | 1991-02-26 |
HUT58835A (en) | 1992-03-30 |
CA2033172C (fr) | 2001-02-06 |
HU904843D0 (en) | 1991-10-28 |
BR9006842A (pt) | 1991-08-06 |
DE69027108D1 (de) | 1996-06-27 |
OA09554A (fr) | 1993-01-31 |
EP0435975A1 (de) | 1991-07-10 |
NO910757L (no) | 1991-04-24 |
NO178236B (no) | 1995-11-06 |
DE69027108T2 (de) | 1996-10-17 |
KR920701539A (ko) | 1992-08-12 |
NO178236C (no) | 1996-02-14 |
KR0143889B1 (ko) | 1998-07-15 |
RU2096537C1 (ru) | 1997-11-20 |
CA2033172A1 (fr) | 1990-12-29 |
US5246776A (en) | 1993-09-21 |
HU213944B (en) | 1997-11-28 |
ATE138427T1 (de) | 1996-06-15 |
AU634554B2 (en) | 1993-02-25 |
FI910952A0 (fi) | 1991-02-27 |
ES2089017T3 (es) | 1996-10-01 |
JP3093786B2 (ja) | 2000-10-03 |
AU5816790A (en) | 1991-01-17 |
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