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Code break mechanism for stacking apparatus
EP0376463A2
European Patent Office
- Other languages
German French - Inventor
Terrence M. Doeberl Ralph K. Rand Larry S. Payne Kazutoshi Fujimoto William C. Monday - Current Assignee
- Pitney Bowes Inc
Description
translated from
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[0001] This invention relates to a code break mechanism for a stacking apparatus receiving a stream of articles, and more particularly to a code break mechanism for producing discontinuities in the article stream in accordance with a selected parameter change in the article stream. -
[0002] In article processing systems, generally the last process step is the collection of processed articles. For example, in a conventional mail processing system, a power stacker may be employed to collect envelopes ejected from a mailing machine. Generally, the power stacker receives the envelopes in seriatim and in a uniform manner and stacks the envelopes. An operator periodically removes the accumulated envelope stack from the stacker for packaging in preparation for subsequent deposit with a mail forwarding agent, e.g. a National Postal Authority. -
[0003] Mail forwarding agents offer to the mailers special postage discount rates for mail which is presorted, for example, by an appropriate standard address code. Therefore, where the mail is processed in a presorted manner, for example, according to such a code, it would be advantageous to the operator for the power stacker to include a means for visually marking address code changes or breaks within the stacker received mail stream. -
[0004] It is an aim of the present invention to present a code break mechanism particularly suited for employment in a power stacker. -
[0005] One suitable form of power stacker includes a deck fixably mounted to and supported by a housing such that the deck is positioned at a 15° rearward reclined angle. A registration wall is fixably mounted to the housing and extends generally perpendicular relative to the deck. A stack wall is mounted for sliding movement relative to the housing at one end. -
[0006] A code break mechanism according to an embodiment of the invention comprises a deflector plate pivotally mounted within a mating opening in the registration wall. The deflector plate in a first or normal postion is located coplanar with the registration surface of the registration wall. A solenoid, responding to a control signal from a controller, is fixed in the housing and communicates with the deflector plate through a linkage in such a way that actuation of the solenoid causes pivotal displacement of the deflector plate from the first position to the second position. When the deflector plate is positioned in the second position, it laterally deflects the next-arriving envelope. The code break-indicating envelope is thereby laterally misaligned with respect to the envelope stack allowing an operator to visually observe code breaks in the stack. -
[0007] The invention will be better understood from the following non-limiting description of an example thereof given with reference to the accompanying drawings in which:- - Fig. 1 is a partial side view of a power stacker useable in accordance with an example of the present invention;
- Fig. 2 is a sectioned side view of the power stacker;
- Fig. 3 is a sectioned end view of the power stacker of Fig. 1;
- Fig. 4 is an end view of a code break mechanism in accordance with an example of the present invention; and
- Fig. 5 is a schematic view of a motor control for said power stacker.
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[0008] Referring to Figs. 1 and 2, one example of a suitable power stacker, generally indicated at 11, comprises a base orsupport housing 12 having abase 13. A plurality of vertically extendingsupport posts 15 and 17 (ref. to Fig. 4) are fixed tobase 13 at one end. Thebase 13 also has fixed thereto in vertical alignment, aforward wall 21 and a parallelrear wall 23 transversely spaced therefrom.End walls base 13 in spaced relationship and at their ends torespective walls -
[0009] A deck is fixably mounted towalls support posts deck 31 containsplurality slots deck 31 at the receiving or forward end is a first and second adjustable tension brace assemblies 41 and 43. Also fixably mounted to the underside of thedeck 31 at the other end arebraces 45. Thebraces 45 are longitudinally aligned to arespective brace assembly -
[0010] Amotor mount 48, having amotor 49 mounted thereto, is fixably mounted to the underside of thedeck 31. Themotor 49 includes anoutput shaft 51 having apulley gear 52 fixably mounted around theoutput shaft 51. Ashaft 53 carrying a plurality of fixably mountedfriction wheels 55, 57, and 59 therearound is rotatively mounted in thebraces 45. The friction wheels are radially aligned to the respectivefirst slots second shaft 63 is rotatively mounted in thebrace assemblies 41 and 42. Theshaft 63 carries a plurality offriction wheels second slots endless belts -
[0011] Theshaft 53 further includes apulley gear 81 which is inendless belt 83 communication with themotor 49 for providing driving force toshaft 53. Theshaft 53 further includesbevel gears rear wall 23 includes anaperture 89 through which an end portion of theshaft 53 extends and has fixably mounted therealong apulley 91. -
[0012] End wall 25 has formed thereon a plurality ofstuds respective shaft 95 and 97 seated at one end in theend wall 25. Rotatively mounted around the other end ofshafts 95 and 97 are respective threadedhubs 101 and 103. The threadedhubs 101 and 103 are mounted such that the threadedhubs 101 and 103 partially extend into respective recesses 104 and 106 formed into thedeck 31. Abevel gear respective shafts 95 and 97 in driving communication with the respective threadedhubs 101 and 103. Thebevel gears respective bevel gears -
[0013] A stack wall 111 has a formed facingsurface 113 abutting to the outer face ofend wall 25 leading to a vertically reclinedsurface 115. A plurality ofguide rods guide rods respective guide tabs guide tabs slide rail assemblies respective side walls rail assemblies surface 113 of the stack wall 111 such that the stack wall 111 can be slidably displaced. -
[0014] Referring to Fig. 2, aregistration wall 145 is fixably mounted longitudinally along therear wall 23 and orientated generally perpendicular to the deck. Theregistration wall 145 includes arecess 147 angled generally perpendicular to the reclinedsurface 115 of stack wall 111. Abrace 149 is fixably mounted to the back surface of theregistration wall 145. Thebrace 149 includes ashaft 151 rotatively mounted therein such that theshaft 151 extends generally perpendicular to therecline surface 115 of the stack wall 111. Apulley 153 is fixably mounted to the ofshaft 151. Thepulley 153 is anendless belt 155 in driving communication with thepulley 91 mountedshaft 63. A threadedhub 157 is fixably mounted around theshaft 151. -
[0015] Theregistration wall 145 further includes aslot 160. Ayoke 165 is pivotally mounted inslot 160 to theregistration wall 145. Theyoke 165 carries ayoke wheel 167 rotatively mounted between the forks of theyoke 165. Theyoke 165 is adjustable mounted inslot 160 such that the yoke wheel rests on thedeck 31. Also fixably mounted to the back of theregistration wall 145 is aguide rod 166 which extends slidably through aslide member 165 fixably mounted to theregistration wall 145 and pivotally mounted at one end to the stack wall 111. Areturn spring assembly 166 having one end of itsflex strip 168 fixably mounted to the stack wall 111. In like manner a secondreturn spring assembly 170 is fixably mounted tobase 13 having one end of itflex strip 172 fixably mounted to the stack wall 111. -
[0016] Referring to Fig. 4, the code break mechanism, generally indicated as 200, includes adeflector plate 202 pivotally mounted in amatting opening 204 in theregistration wall 145. Abracket 201 is fixably mounted to the back face of theregistration wall 145. Pivotally mounted to thebracket 201 is a generally L-shapedlink 206 having afirst slot 208 and asecond slot 210. Apin 212 is formed to the back face of thedeflector plate 202 such that thepin 212 is captured in theslot 208 of thelink 206. -
[0017] Abracket 214 is fixably mounted to the underside of thedeck 31 and fixably supports arotary solenoid 216. Theoutput shaft 218 of therotary solenoid 216 has fixably mounted thereto to one end of alink 220. Thelink 220 extends through aaperture 222 in therear wall 23 and has aslot 224 formed in its other end. Asecond bracket 226 is fixably mounted to therear wall 23. Slidably mounted through thebrackets link 228 having ahub 239 formed at one end slidably captured inslot 210 oflink 206 and at the other end of link 228 a formedpin 232 is slidably captured inslot 224 oflink 220. Thelink 228 includes acoupling 234. Aspring 236 is coiled around thelink 228 between thestop rim 234 and thebracket 201. -
[0018] Referring further to Fig. 5, in operation, asuitable motor controller 171 is in electrical communication throughline 173 with aenvelope feed device 175, for example, a mailing machine, and throughline 177 with themotor 49 androtary solenoid 216 of thepower stacker 12. Themotor controller 171 synchronously controls the operating speed of thepower stacker 12,rotary solenoid 216 and thefeed device 175 such that envelopes, for example, 5 inch envelope delivered by the feed device are received by the power stacker in a shingled fashion with approximately a .75 inch spacing between the leading edge of successive envelopes. The envelopes are transported by thebelts 55, 57 and 59, which are under the drive influence ofmotor 49 throughbelt 83 andshaft 63, under theyoke roller 167 such that the leading edge of the lead envelopes engages the stack wall facing 115 and is caused to assume a generally vertical position against the stack wall. The subsequent envelopes are caused to assume a generally parallel orientation relative to the lead envelope. The positioning of envelopes is assisted by the edge engagement of the envelopes with the threadedhubs -
[0019] Upon activation by themotor controller 171 occasioned by the presence of a code break letter being discharged from thefeed device 175, therotary solenoid 216 rotatively displaces link 220 in the direction of arrow A. The displacement oflink 220 is transmitted bylink 228 to causelink 206 to pivotally displace. The displacement oflink 206 causes thedeflector plate 202 to pivotally displace from a first position coplanar with theregistration wall 145 to a second position whereupon thedeflector plate 202 encounters the code break envelope in route. The code break envelope is consequentially displaced laterally relative to the other stacker received envelopes. -
[0020] As the envelopes are caused to vertically stack, edge engagement of the envelopes with the threadedhubs rods -
[0021] The foregoing particular description is of the preferred embodiment of the present invention and should not be viewed as limiting the invention.