EP0186846A2 - Contact spring for a bistable relay for switching high currents - Google Patents

Contact spring for a bistable relay for switching high currents Download PDF

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Publication number
EP0186846A2
EP0186846A2 EP85116057A EP85116057A EP0186846A2 EP 0186846 A2 EP0186846 A2 EP 0186846A2 EP 85116057 A EP85116057 A EP 85116057A EP 85116057 A EP85116057 A EP 85116057A EP 0186846 A2 EP0186846 A2 EP 0186846A2
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EP
European Patent Office
Prior art keywords
contact spring
contact
high currents
bistable relay
switching high
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP85116057A
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German (de)
French (fr)
Other versions
EP0186846A3 (en
Inventor
Gunter A. Dipl.-Ing. Seeger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hengstler GmbH
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Hengstler GmbH
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Filing date
Publication date
Application filed by Hengstler GmbH filed Critical Hengstler GmbH
Publication of EP0186846A2 publication Critical patent/EP0186846A2/en
Publication of EP0186846A3 publication Critical patent/EP0186846A3/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/58Electric connections to or between contacts; Terminals
    • H01H1/5822Flexible connections between movable contact and terminal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/12Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/14Contacts characterised by the manner in which co-operating contacts engage by abutting
    • H01H1/24Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting
    • H01H1/26Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting with spring blade support

Definitions

  • the invention relates to a contact spring for a bistable relay for switching high currents.
  • the invention is based on a contact spring for a bistable relay for shading high currents, which consists of an elongated, one-piece metal sheet with a clamping end and a contact end, between which a bending zone is formed
  • a contact spring for a bistable relay for shading high currents which consists of an elongated, one-piece metal sheet with a clamping end and a contact end, between which a bending zone is formed
  • Invention characterized in that at least one strand of current-conducting material is provided, the end of which is connected in a current-conducting manner to the clamping end or to the contact end of the metal sheet.
  • the currents are thus divided between the actual metal sheet and the strand or strands.
  • These are easily movable and do not noticeably or disadvantageously increase the easy bendability of the metal piece (metal sheet), which can therefore be designed in accordance with the mechanical requirements, in particular the easy bendability.
  • the other aspect of the invention is based on a contact spring for a bistable relay for shadowing high currents and is characterized in solving the above-mentioned object of the invention, characterized in that the contact spring consists of a plurality of metal plates, one on top of the other, which are connected to one another at their ends.
  • the contact spring consists of a plurality of metal plates, one on top of the other, which are connected to one another at their ends.
  • the aforementioned first embodiment is preferably characterized in that the bending zone is formed by an elongated strip, one of the strands being arranged on both sides of the strip. So here you have at least two strands, which can therefore absorb a relatively high current.
  • Another embodiment is characterized in that the bending zone is formed by two spaced-apart, parallel strips, between which at least one strand extends. This embodiment is particularly symmetrical in operation and no canting can occur when the contact spring is bent.
  • the electrically conductive connection between the ends of the strand and the actual contact spring must be able to withstand high thermal loads.
  • a conventional soldered connection is not suitable for this. Therefore, the invention is further characterized in that the strands are clamped between two contact plates.
  • the clamping force can be applied, for example, by spot welding, which is preferred because of the high current transfer areas, or also by screws, clamping or riveting.
  • FIGS. 2 and 3 now show details of the contact spring 1 .
  • the contact spring 1 has an H-shaped profile, the bending zone 6 being formed by an elongated strip 8.
  • the front transverse strip 10 is extended to a fork-shaped end on which the contact pieces of the contact zone 5 are formed.
  • the mechanical properties, in particular the bending properties of the strip 8 in the bending zone 6, are designed so that the necessary easy bendability for a bistable relay is present.
  • the strip 8 has a small cross-section in order to nevertheless absorb high currents of the order of 25 amperes can are two strands 11 are provided electrically parallel to the strip 8, the ends of which are suitably connected to the transverse strips 9, 10. These are stranded or twisted strands, the ends of which are electrically conductively connected to the material of the actual contact spring 8, 9, 10 by an additional contact plate 12. Spot welding is preferably provided here.
  • a box profile with two of the strips 8 is provided, which are fastened to the transverse strips 9, 10 in parallel and at a distance from one another.
  • At least one strand 11 is provided approximately centrally between the transverse strips 9, 10 and therefore the longitudinal strips 8 are connected in parallel.
  • This embodiment is characterized by a particularly good torsional rigidity and torsional stability because the contact is better managed.
  • fewer connection points, position 12, are provided here than in the first exemplary embodiments according to FIG. 2.
  • the third embodiment according to FIG. 5 makes use of the second principle mentioned, wherein without the strands 11, a plurality of metal plates 13, preferably of the same format, are placed one above the other. They are connected at their ends to form a clamping end 14 and a contact end 15, for example welded.

Abstract

Beschrieben wird eine Kontaktfeder für ein bistabiles Relais zum Schalten hoher Ströme, wobei der eigentlichen Kontaktfeder wenigstens eine Litze parallel geschaltet ist, die einen Teil der Ströme aufnimmt. Alternativ können auch mehrere Kontaktfederbleche übereinander gelegt und zu einem Paket verbunden werden.A contact spring for a bistable relay for switching high currents is described, the actual contact spring being connected in parallel with at least one strand which receives a portion of the currents. Alternatively, several contact spring plates can be placed one above the other and connected to form a package.

Description

Die Erfindung betrifft eine Kontaktfeder für ein bistabiles Relais zum Schalten hoher Ströme.The invention relates to a contact spring for a bistable relay for switching high currents.

Beim Schalten hoher Ströme, beispielsweise in der Größenordnung von 30 bis 40 Ampere, tritt das Problem auf, daß die eigentliche Kontaktfeder die hohen Ströme nicht mehr ohne weiteres aufnehmen kann, wenn die Kontaktfeder leicht beweglich sein soll. Für die Aufnahme der hohen Ströme müsste man nämlich ihren Querschnitt eigentlich entsprechend vergrößern, was naturgemäss mit einer fühlbaren Versteifung der Kontaktfeder einhergeht.When switching high currents, for example in the order of 30 to 40 amperes, the problem arises that the actual contact spring can no longer easily absorb the high currents if the contact spring is to be easily movable. To absorb the high currents, one would actually have to increase their cross-section accordingly, which naturally goes hand in hand with a noticeable stiffening of the contact spring.

Hier setzt die Erfindung ein, der die Aufgabe zugrunde liegt, eine Kontaktfeder für ein bistabiles Relais zum Schalten hoher Ströme vorzuschlagen, die einerseits leicht beweglich ist und andererseits es gestattet, hohe Ströme zu - schatten.This is where the invention comes in, which is based on the object of proposing a contact spring for a bistable relay for switching high currents, which on the one hand is easy to move and on the other hand allows high currents to be shadowed.

Die Erfindung geht bei einem Aspekt aus von einer Kontaktfeder für ein bistabiles Relais zum Schatten hoher Ströme, die aus einem länglichen, einstückigen Metallblech mit einem Einspannende und einem Kontaktende besteht, zwischen denen eine Biegezone ausgebildet ist Zur Lösung der erwähnten Aufgabe ist bei diesem Aspekt die Erfindung dadurch gekennzeichnet, daß wenigstens eine Litze aus stromleitendem Material vorgesehen ist, deren Ende stromleitend mit dem Einspannende bzw. mit dem Kontaktende des Metallblechs verbunden ist.In one aspect, the invention is based on a contact spring for a bistable relay for shading high currents, which consists of an elongated, one-piece metal sheet with a clamping end and a contact end, between which a bending zone is formed Invention characterized in that at least one strand of current-conducting material is provided, the end of which is connected in a current-conducting manner to the clamping end or to the contact end of the metal sheet.

Im Betrieb teilen sich somit die Ströme zwischen dem eigentlichen Metallblech und der oder den Litzen auf. Diese sind leicht beweglich und erhöhen nicht fühlbar oder nachteilig die leichte Biegbarkeit des Metallstücks (Metallblechs), welches daher entsprechend den mechanischen Anforderungen , insbesondere der leichten Biegbarkeit, gestaltet werden kann.In operation, the currents are thus divided between the actual metal sheet and the strand or strands. These are easily movable and do not noticeably or disadvantageously increase the easy bendability of the metal piece (metal sheet), which can therefore be designed in accordance with the mechanical requirements, in particular the easy bendability.

Der andere Aspekt der Erfindung geht aus von einer Kontaktfeder für ein bistabiles Relais zum Schatten hoher Ströme und ist zur Lösung der erwähnten Erfindungsaufgabe dadurch gekennzeichnet, daß die Kontaktfeder aus mehreren, übereinander gelegten Metallplättchen besteht, die an ihren Enden miteinander verbunden sind. Man - schafft somit den notwendigen hohen Querschnitt für die Leitung der hohen Ströme dadurch, daß eine entsprechende Anzahl der Metallplättchen übereinander gelegt wird, die vorzugweisegleich geschnitten, d.h. gleich profiliert sind. Trotzdem erreicht man die notwendige leichte Biegbarkeit der Kontaktfeder dadurch, daß diese übereinander gelegten Metallplättchen nicht einstückig ausgebildet sind, sondern daß diese nur an ihren Enden miteinander verbunden sind, so daß in der eigentlichen Biegezone die Metallplättchen voneinander frei sind. Geometrische Überlegungen belegen, daß man auch bei dieser Ausfuhrungsform eine ausreichende leichte Biegbarkeit erhält, weil die gewissermassen kombinierte Kontaktfeder eine Biegesteifigkeit hat, die nicht wesentlich höher ist als die Biegesteifigkeit eines einzelnen Metallplättchens. Dies beruht darauf, daß die Metallplättchen in ihrem mittleren Biegebereich frei gegeneinander verschoben werden können. Denkt man sich die Metallplättchen zu einem einzigen Block vereinigt, so gäbe es diese Verschiebbarkeit der Metallplättchen gegeneinander nicht mehr und dieser massive Block hätte daher eine so hohe Biegesteifigkeit daß er nicht mehr für den erfindungsgemäßen Zweck, nämlich fur ein bistabiles Relais, eingesetzt werden könnte.The other aspect of the invention is based on a contact spring for a bistable relay for shadowing high currents and is characterized in solving the above-mentioned object of the invention, characterized in that the contact spring consists of a plurality of metal plates, one on top of the other, which are connected to one another at their ends. One thus creates the necessary high cross-section for the conduction of the high currents by superimposing a corresponding number of metal plates which are preferably cut identically, i.e. are profiled the same. Nevertheless, the necessary easy bendability of the contact spring is achieved in that these superimposed metal plates are not formed in one piece, but rather are only connected to one another at their ends, so that the metal plates are free from one another in the actual bending zone. Geometrical considerations show that even with this embodiment, sufficient easy bendability is obtained because the contact spring, as it were combined, has a bending stiffness that is not significantly higher than the bending stiffness of a single metal plate. This is due to the fact that the metal plates can be freely shifted against each other in their central bending area. If one thinks of the metal plates combined into a single block, there would no longer be this displaceability of the metal plates against one another, and this massive block would therefore have such a high bending stiffness that it could no longer be used for the purpose according to the invention, namely for a bistable relay.

Die erwähnte erste Ausführungsform ist vorzugsweise dadurch gekennzeichnet, daß die Biegezone durch einen länglichen Streifen ausgebildet ist, wobei beidseitig des Streifens jeweils eine der Litzen angeordnet ist. Hier hat man also wenigstens zwei Litzen, die daher einen relativ hohen Strom aufnehmen können.The aforementioned first embodiment is preferably characterized in that the bending zone is formed by an elongated strip, one of the strands being arranged on both sides of the strip. So here you have at least two strands, which can therefore absorb a relatively high current.

Eine andere Ausführungsform ist dadurch gekennzeichnet, daß die Biegezone durch zwei voneinander beabstandete, parallele Streifen ausgebildet ist, zwischen denen sich wenigstens eine Litze erstreckt Diese Ausführungsform ist im Betrieb besonders symmetrisch und es können keine Verkantungen beim Verbiegen der Kontaktfeder auftreten.Another embodiment is characterized in that the bending zone is formed by two spaced-apart, parallel strips, between which at least one strand extends. This embodiment is particularly symmetrical in operation and no canting can occur when the contact spring is bent.

Im Betrieb muß die elektrisch leitende Verbindung zwischen den Enden der Litze und der eigentlichen Kontaktfeder hohen Wärmebelastungen widerstehen können. Eine übliche Lötverbindung ist hierfür nicht geeignet Daher ist die Erfindung weiterhin dadurch gekennzeichnet, daß die Litzen zwischen zwei Kontaktplatten eingeklemmt sind. Die Klemmkraft kann beispielsweise durch Punktschweissung aufgebracht werden, was wegen der hohen Stromübergangsflächen bevorzugt wird, oder auch durch Schrauben,Klemmen oder Nieten.In operation, the electrically conductive connection between the ends of the strand and the actual contact spring must be able to withstand high thermal loads. A conventional soldered connection is not suitable for this. Therefore, the invention is further characterized in that the strands are clamped between two contact plates. The clamping force can be applied, for example, by spot welding, which is preferred because of the high current transfer areas, or also by screws, clamping or riveting.

Die Erfindung wird im folgenden anhand von Ausführungsbeispielen näher erläutert, aus denen sich weitere wichtige Merkmale ergeben.The invention is explained in more detail below on the basis of exemplary embodiments, from which further important features result.

Es zeigt :

  • Figur 1 schematisch in einer Seitenansicht eine Kontaktfeder nach der Erfindung mit zugehörigen oberen und unteren Gegenkontakten;
  • Figur 2: eine Draufsicht auf die Kontaktfeder nach der Erfindung bei einer ersten Ausführungsform;
  • Figur 3: eine Seitenansicht von Figur 2;
  • Figur 4: eine Draufsicht entsprechend Figur 2 bei einer zweiten Ausführungsform;
  • Figur 5: eine Seitenansicht entsprechend Figur 3 bei einer anderen Ausführungsform, wobei mehrere Metallplättchen übereinander gelegt sind.
  • Figur 1 zeigt eine Kontaktfeder 1, die zwischen einem unteren Gegenkontakt 2 und einem oberen Gegenkontakt 3 beweglich ist Die Kontaktfeder hat ein Einspannende 4 und ein Kontaktende 5. Zwischen diesen beiden Enden befindet sich die Biegezone der Kontaktfeder, die mit Position 6 bezeichnet ist Figur 1 zeigt, daß die Einspannenden der drei Federn 1,2,3 in einem Block 7 miteinander vereinigt sind.
It shows :
  • Figure 1 shows schematically in a side view a contact spring according to the invention with associated upper and lower counter-contacts;
  • Figure 2 is a plan view of the contact spring according to the invention in a first embodiment;
  • Figure 3 is a side view of Figure 2;
  • Figure 4 is a plan view corresponding to Figure 2 in a second embodiment;
  • Figure 5: a side view corresponding to Figure 3 in another embodiment, wherein several metal plates are placed one above the other.
  • 1 shows a contact spring 1 which is movable between a lower counter contact 2 and an upper counter contact 3. The contact spring has a clamping end 4 and a contact end 5. Between these two ends there is the bending zone of the contact spring, which is designated by position 6 shows that the clamping ends of the three springs 1 , 2 , 3 are combined in a block 7.

Die Figuren 2 und 3 zeigen nun Einzelheiten der Kontaktfeder 1. Bei dieser Ausführungsform hat sie ein H-förmiges Profil, wobei die Biegezone 6 durch einen länglichen Streifen 8 ausgebildet ist Der vordere Querstreifen 10 ist zu einem gabelförmigen Ende verlängert an dem die Kontaktstücke der Kontaktzone 5 ausgebildet sind.FIGS. 2 and 3 now show details of the contact spring 1 . In this embodiment, it has an H-shaped profile, the bending zone 6 being formed by an elongated strip 8. The front transverse strip 10 is extended to a fork-shaped end on which the contact pieces of the contact zone 5 are formed.

Erfindungsgemäß sind die mechanischen Eigenschaften, insbesondere die Biegungseigenschaften des Streifens 8 in der Biegezone 6, so ausgebildet daß die notwendige leichte Biegbarkeit für ein bistabiles Relais vorhanden ist Entsprechend hat der Streifen 8 einen geringen Querschnitt Um dennoch hohe Ströme in der Größenordnung von 25 Ampere aufnehmen zu können, sind zwei Litzen 11 elektrisch parallel zum Streifen 8 vorgesehen, deren Enden mit den Querstreifen 9,10 geeignet verbunden sind. Es handelt sich um verseilte oder verdrillte Litzen, deren Enden mit einer zusätzlichen Kontaktplatte 12 mit dem Material der eigentlichen Kontaktfeder 8,9,10 elektrisch gut leitend verbunden sind. Vorzugsweise ist hier eine Punktschweissung vorgesehen.According to the invention, the mechanical properties, in particular the bending properties of the strip 8 in the bending zone 6, are designed so that the necessary easy bendability for a bistable relay is present. Accordingly, the strip 8 has a small cross-section in order to nevertheless absorb high currents of the order of 25 amperes can are two strands 11 are provided electrically parallel to the strip 8, the ends of which are suitably connected to the transverse strips 9, 10. These are stranded or twisted strands, the ends of which are electrically conductively connected to the material of the actual contact spring 8, 9, 10 by an additional contact plate 12. Spot welding is preferably provided here.

Bei der Ausführungsform nach Figur 4 ist anstelle des H-Profils nach Figur 2 ein Kastenprofil mit zwei der Streifen 8 vorgesehen, die zueinander parallel und voneinander beabstandet an den Querstreifen 9,10 befestigt sind.In the embodiment according to FIG. 4, instead of the H-profile according to FIG. 2, a box profile with two of the strips 8 is provided, which are fastened to the transverse strips 9, 10 in parallel and at a distance from one another.

Hier ist wenigstens eine Litze 11 etwa mittig zwischen den Querstreifen 9,10 vorgesehen und daher den Längsstreifen 8 parallel geschaltet. Diese Ausführungsform zeichnet sich durch eine besonders gute Verwindungssteifigkeit und Verwindungsstabilität aus, weil der Kontakt besser geführt ist. Außerdem sind hier weniger Anschlußstellen, Position 12, vorgesehen, als bei den ersten Ausführungsbeispielen nach Figur 2.Here at least one strand 11 is provided approximately centrally between the transverse strips 9, 10 and therefore the longitudinal strips 8 are connected in parallel. This embodiment is characterized by a particularly good torsional rigidity and torsional stability because the contact is better managed. In addition, fewer connection points, position 12, are provided here than in the first exemplary embodiments according to FIG. 2.

Die dritte Ausführungsform nach Figur 5 macht von dem erwähnten zweiten Prinzip Gebrauch, wobei ohne die Litzen 11 mehrere, vorzugsweise gleichformatige, Metallplättchen 13 übereinander gelegt sind. Sie sind an ihren Enden miteinander zur Ausbildung eines Einspannendes 14 und eines Kontaktendes 15 verbunden, beispielsweise verschweisst.The third embodiment according to FIG. 5 makes use of the second principle mentioned, wherein without the strands 11, a plurality of metal plates 13, preferably of the same format, are placed one above the other. They are connected at their ends to form a clamping end 14 and a contact end 15, for example welded.

Als Anwendung der Erfindung sind alle Möglichkeiten zu betrachten, bei denen man hohe Ströme durch Leiter führen soll, wobei eine vorbestimmte Biegeweichheit der Leiter bzw. des eigentlichen Leiters erhalten bleiben soll, so daß dieser schnell und leicht eine oder zwei Endlagen erreichen kann.As an application of the invention, all possibilities are to be considered in which high currents are to be passed through conductors, a predetermined bending softness of the conductors or the actual conductor being maintained so that the latter can quickly and easily reach one or two end positions.

Claims (7)

1. Kontaktfeder für ein bistabiles Relais zum Schalten hoher Ströme, die aus einem länglichen, einstückigen Metallblech mit einem Einspannende und einem Kontaktende besteht, zwischen denen eine Biegezone ausgebildet ist, dadurch gekennzeichnet, daß wenigstens eine Litze (11) aus stromleitendem Material vorgesehen ist, deren Enden (12) strom leitend mit dem Einspannende (9) bzw. mit dem Kontaktende (10) des Metallblechs verbunden sind.1. contact spring for a bistable relay for switching high currents, which consists of an elongated, one-piece metal sheet with a clamping end and a contact end, between which a bending zone is formed, characterized in that at least one strand (11) made of current-conducting material is provided, the ends (12) of which are electrically connected to the clamping end (9) or to the contact end (10) of the metal sheet. 2. Kontaktfeder nach Anspruch 1, dadurch gekennzeichnet, daß die Biegezone (6) durch einen länglichen Streifen2. Contact spring according to claim 1, characterized in that the bending zone (6) by an elongated strip (8) ausgebildet ist, wobei beidseits des Streifens (8) jeweils eine der Litzen (11) angeordnet ist(8) is formed, one of the strands (11) being arranged on each side of the strip (8) 3. Kontaktfeder nach Anspruch 1, dadurch gekennzeichnet, daß die Biegezone (6) durch zwei voneinander beabstandete, parallele Streifen (8) ausgebildet ist, zwischen denen sich eine Litze (11) erstreckt3. Contact spring according to claim 1, characterized in that the bending zone (6) is formed by two spaced-apart, parallel strips (8), between which a strand (11) extends 4. Kontaktfeder nach einem der Ansprüche 1 - 3, dadurch gekennzeichnet, daß die Litzen (11) zwischen zwei Kontaktplatten (12) eingeklemmt ist.4. Contact spring according to one of claims 1-3, characterized in that the strands (11) between two contact plates (12) is clamped. 5. Kontaktfeder nach Anspruch 4, dadurch gekennzeichnet, daß die Kontaktplatten (12) miteinander verschweißt sind.5. Contact spring according to claim 4, characterized in that the contact plates (12) are welded together. 6. Kontaktfeder für ein bistabiles Relais zum Schalten hoher Ströme, dadurch gekennzeichnet, daß sie aus mehreren übereinander gelegten Metallplättchen (13) besteht, die an ihren Enden (14,15) miteinander verbunden sind.6. Contact spring for a bistable relay for switching high currents, characterized in that it consists of several superimposed metal plates (13) which are connected to one another at their ends (14, 15).
EP85116057A 1984-12-19 1985-12-17 Contact spring for a bistable relay for switching high currents Withdrawn EP0186846A3 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE3446203 1984-12-19
DE8437085U DE8437085U1 (en) 1984-12-19 1984-12-19
DE19843446203 DE3446203A1 (en) 1984-12-19 1984-12-19 CONTACT SPRING FOR A BISTABLE RELAY TO SWITCH HIGH CURRENTS

Publications (2)

Publication Number Publication Date
EP0186846A2 true EP0186846A2 (en) 1986-07-09
EP0186846A3 EP0186846A3 (en) 1988-10-05

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EP85116057A Withdrawn EP0186846A3 (en) 1984-12-19 1985-12-17 Contact spring for a bistable relay for switching high currents

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US (1) US4794216A (en)
EP (1) EP0186846A3 (en)
DE (2) DE8437085U1 (en)

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Also Published As

Publication number Publication date
EP0186846A3 (en) 1988-10-05
DE3446203C2 (en) 1988-02-04
DE8437085U1 (en) 1989-09-07
US4794216A (en) 1988-12-27
DE3446203A1 (en) 1986-06-26

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