EP0099951A1 - Process for dehalogenation of organic halides - Google Patents

Process for dehalogenation of organic halides Download PDF

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EP0099951A1
EP0099951A1 EP82306974A EP82306974A EP0099951A1 EP 0099951 A1 EP0099951 A1 EP 0099951A1 EP 82306974 A EP82306974 A EP 82306974A EP 82306974 A EP82306974 A EP 82306974A EP 0099951 A1 EP0099951 A1 EP 0099951A1
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Prior art keywords
oil
sodium
organic halide
dispersion
particles
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German (de)
French (fr)
Inventor
James S. Ferrie
Jean-Marie Braun
John W. Hanis
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Ontario Hydro
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Ontario Hydro
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    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/34Dehalogenation using reactive chemical agents able to degrade
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/32Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents by treatment in molten chemical reagent, e.g. salts or metals
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/20Organic substances
    • A62D2101/22Organic substances containing halogen

Definitions

  • PCB Polychlorinated biphenyls
  • This invention relates to a process for the dehalogenation (destruction) of polychlorinated biphenyls and polychlorinated benzenes such as are found in electrical insulating oils contaminated with compounds generically classified as askarels.
  • the process of the invention can also be used to decontaminate PCB contaminated solid wastes using oil as a solvent and/or for the destruction of concentrated PCB waste liquids by dilution in oil.
  • the process disclosed hereinafter may more generally be applied to the dehalogenation and destruction of organic halides including hazardous halogenated wastes such as organic halide-containing wood preservatives and pesticides.
  • chlorobiphenyl may be reacted with metallic sodium, in the form of sodium wire or ribbon, under ice cold conditions or with gentle warming, in the presence of ethyl carbonate or ethyl benzoate, with or without additions of benzene, to obtain low or medium yields of biphenylcarbinols.
  • organic halides dissolved in hydrocarbon-based oils may be effectively dehalogenated at temperatures ranging from about 100°C up to about 160°C by maintaining the solution under agitation in a mixture with a fine dispersion of molten sodium particles of which at least 80% are below 10 microns particle size, whereby the organic halide groups are reduced to sodium halide.
  • the fine dispersion of molten sodium particles is formed by pre-dispersing metallic sodium under vigorous agitation in a relatively smaller quantity of a hydrocarbon-based oil the same as or compatible with the oil to be treated, at a temperature above the melting point of sodium and preferably in the range 105°C to 160°C, and the pre-dispersion is added to the bulk of the oil containing the organic halide to be dehalogenated.
  • the process is also applicable to other hydrocarbon-based oils such as turbine oils and crankcase oils.
  • other hydrocarbon-based oils such as turbine oils and crankcase oils.
  • the treatment is accompanied by a significant increase in viscosity which renders the application of the process more difficult.
  • the organic halides In order to obtain a satisfactory degree of dehalogenation of the organic halides, it has been found necessary to react the organic halides with a very fine dispersion of molten sodium particles.
  • this very fine dispersion at least 80% of the sodium particles should be below 10 microns particle size. More preferably, at least 90% of the particles should be below about 10 microns and at least about 65% should be less than 5 microns particle size.
  • These very fine dispersions are best prepared by pre-dispersing sodium at temperatures above its melting point in a relatively smaller volume of the oil to be treated, or an oil compatible therewith and which will not render the eventual product unusable for its intended purpose.
  • the resulting very fine dispersion is then blended with a larger volume of contaminated oil, in order to provide a reaction mixture containing a desired ratio of sodium to reducible organic halide.
  • lump metallic sodium or liquid metallic sodium is added to dried oil in a quantity sufficient to yield a dispersion containing about 5 to 50% by weight sodium.
  • the use of less than about 5% by weight sodium is usually inefficient, as then greater quantities of the pre-dispersion are required to achieve the desired molar ratios of sodium to reducible halogen, while with quantities of sodium much greater than about 50%, it is difficult to achieve a satisfactory dispersion.
  • a weight of sodium sufficient to achieve an about 30% concentration is employed.
  • the oil in which the pre-dispersion is to be formed may be a fresh, uncontaminated oil, or may be oil which is contaminated with organic halide material. Desirably, in order to avoid excessive wastage of sodium, the oil is substantially dry and, if necessary, it is pre-dried either by heating or by vacuum degassification so that its moisture content is less than about 100 mg/kg. During the formation of the pre-dispersion, the oil is maintained at a temperature above the melting point of liquid sodium, preferably in the range 105°C to 160°C.
  • the dispersion is formed at a temperature of about 120°C.
  • the vessel in which the dispersion is formed, and all other vessels and processing equipment subsequently employed in the process with which the metallic-sodium- containing mixtures come into contact, are desirably formed or are lined with materials inert with respect to liquid sodium e.g. mild steel, stainless steel, or glass.
  • the mixture of sodium and oil is subjected to vigorous agitation for a period sufficient to produce a fine sodium dispersion of the required particle size distribution.
  • the particle size distribution of the resulting dispersion can be readily determined using conventional optical particle counter apparatus, for example a HI-AC (Trade Mark) machine and the conditions of agitation and period of time required to produce the desired particle size distribution can be readily determined in any given case by trial and experiment.
  • HI-AC Trade Mark
  • a top drive impeller equipped with either a Cowles Dissolver (Trade Mark) head or a Premier Mill Dispersator (Trade Mark) head may be used.
  • oils to be treated by the present process are contaminated electrical insulating oils.
  • electrical insulating oils are well understood by those skilled in the art, and one skilled in the art can readily determine whether or not a given oil is an electrical insulating oil.
  • electrical insulating oil refers to mineral electrical insulating oils of petroleum origin for use as insulating and cooling media in electrical power and distribution apparatus such as transformers, regulators, reactors, circuit breakers, switch gear, and attendant equipment.
  • electrical insulating oil should conform to the specifications set out in Table 1, as determined by the relevant ASTM test procedures.
  • the oils employed in the present process conform to these specifications.
  • a further example of a class of oils which may be treated by the present process is turbine oil.
  • These are usually sulfur-free mineral oils of petroleum origin employed as a lubricant medium in steam turbines, electrical generators and other rotating equipment systems.
  • the turbine oils conform to the specifications set out in Table 2.
  • crankcase oil i.e. oil used as internal combustion engine lubricant.
  • these conform to the specifications set out in Table 3.
  • PCB-contaminated electrical insulating oil or other hydrocarbon-based oil to be treated is stored in a storage vessel 10 from which it is transferred by a pump P 1 along a line 11 to an enclosed reactor vessel 12 preferably of steel.
  • the vessel 12 is equipped with a low speed impeller 13, heaters 14, and an exhaust condenser 16.
  • a line 17 is provided connected to a cylinder 18 of nitrogen or other inert gas which is slowly bubbled into the mixture to exclude air and form a blanket of inert gas to reduce losses of the subsequently-introduced sodium through oxidation.
  • the condenser 16 removes organic vapours from the exhaust nitrogen or other inert gas.
  • the oil in the storage vessel 10 is desirably pre-dried, if necessary, to less than 100 mg/kg water either by heating or by vacuum degassification.
  • the pre-dispersion, prepared as described above is introduced into the reactor through a line 19.
  • the oil contained within the reactor vessel 12 is heated to a temperature in the range of 100 - 160°C.
  • the reaction times needed for substantially complete reduction of the organic halide groups to sodium halide tend to be excessively long, and there is a risk of the liquid sodium particles tending to agglomerate together to form agglomerated masses.
  • the dispersion of sodium particles should remain in the form of dispersed particles of fine particle size, as with particles of greater size, the reaction is much less effective. Without wishing to be bound by any theory, it is believed that the reduction in the rate and efficiency of the dehalogenation process with particles of increased size is due to the coating of such large particles by reaction products thus hindering or preventing further reaction.
  • the dehalogenation process is much less effective.
  • the use of a dispersion such that at least 80% of the particles are below 10 microns particle size, more preferably with at least about 50% of the particles below about 5 microns particle size, is a highly important factor in obtaining a satisfactory dehalogenation reaction.
  • the oil the reactor vessel should not be heated to temperatures much in excess of about 160°C, as at higher temperatures there is increased risk of degradation of the oil through thermal cracking and oxidation.
  • the reaction mixture is maintained at a temperature of about 110°C to about 130°C.
  • the dispersion Sufficient of the dispersion is added through the line 19 to the volume of oil contained in the reactor 12 to provide in the reaction mixture a molar ratio of sodium to reducible chlorine in the range about 2:1 to 30:1. Below this range of sodium contents, satisfactory dehalogenation is not likely to be achieved, while contents of sodium higher than the above mentioned range do not appear to add to the effectiveness of the reaction and merely result in excessive consumption of sodium.
  • the molar ratio of sodium to reducible halogen is in the range about 4:1 to about 8:1.
  • oil solution containing greater than 10% by weight of dissolved halogenated species can be treated by the present process, greater quantities of the sodium dispersion need to be added to the oil and this may render it more difficult to maintain intimate mixing of the stirred reaction mixture. It is therefore normally preferred to employ oils containing no more than about 10% by weight dissolved halogenated species.
  • the oil can be substantially wholly dehalogenated to achieve final concentrations of organic halide species of less than about 5 mg/kg, more usually less than about 2 mg/kg within about 15 to 240 minutes. In the preferred form, the dehalogenation is complete in less than about 30 minutes.
  • the reaction mixture is pumped by a pump P 2 along a line 21 to a solids-liquids separator device, for example a centrifuge C 1 .
  • a centrifuge capable of maintaining a minimum relative centrifugal force of 210 G at the periphery of the centrifugal plates is employed.
  • the solids i.e. unreacted sodium, suspended reaction products and sludges are removed from the oil.
  • the removed solids are passed along a line 22 and are collected in a collection vessel 23. If desired, the solids collected in the vessel 23 may be subjected to a conventional treatment for recovery of metallic sodium therefrom before being disposed of as waste.
  • the liquids separated at the centrifuge C 1 may be passed along line 25 to a quenching vessel 24 where any remaining traces of sodium are quenched with water introduced through a line 26. If the oil has not cooled sufficiently through its passage through the centrifuge C 1 , it is permitted to cool below about 95°C before contact with the water, to avoid excessively vigorous reaction.
  • the mixture of oil and water is maintained under agitation by a stirrer 27, and the oil is washed free of any remaining traces of sodium and of soluble reaction products such as sodium halide and sodium soaps of acidic oil components.
  • the oil and water mixture is pumped by a pump P 3 along a line 28 to a further centrifuge C 2 where the heavier water phase is separated from the oil and collected in a waste water collection vessel 29.
  • the oil phase may be subjected to further washing stages and in such case is passed successively through a series of washing tanks, similar to the quenching tank 24, where the oil phase is mixed with water, and the oil-water mixture from each tank is passed through a centrifuge similar to the centrifuge C 2 before passing to the subsequent washing tank.
  • a single tank 24 for quenching and washing, and centrifuge C 2 are sufficient for all washing stages if the oil phase is returned to the washing tank 24 through a return line after passing through centrifuge C 2 .
  • the oil may be washed with a total volume of water approximately equal to that of the volume of the oil, and the washing may be conducted in 3 to 5 separate stages.
  • the first washing stage in the tank 24 is desirably performed under a blanket of inert gas supplied along line 31 from the inner gas container 18, or may be conducted under copious air flow, to ensure that any hydrogen evolved in the reaction of sodium with water in the tank 24 is diluted to less than the lower explosive limit for hydrogen, more preferably to less than about one-fifth the lower explosive limit.
  • the mixture may instead be allowed to settle into distinct oil and water phases and the oil phase pumped off.
  • the gases evolved from the reactor vessel 12 and the quenching vessel 24 (mainly inert gas containing some hydrogen) are collected beneath exhaust hoods 32 and may be vented to the atmosphere.
  • the washed oil is substantially free of halogen and halogenated compounds, but contains some dissolved water.
  • the oil can be dried by pumping it by a pump P 4 along a line 36 and filtering it through blotter type paper in a filter press 37 or by vacuum drying.
  • the dried oil is collected in a vessel 38. If necessary or desirable, the quality of the oil product may be further improved by filtering it through a column of activated clay to remove trace impurities.
  • the process described above may be modified by eliminating the quenching, water-washing and drying steps, without affecting the quality of the product if the solids separation step is carried out efficiently. In such case, any remaining sodium or suspended solids present in the product can be removed by activated clay treatment.
  • 25 g of lump sodium metal at 23°C is added to the stainless steel mixing bowl of a 1 L capacity Waring Blender containing 300 g of an electrical insulating oil meeting standard specifications for new electrical insulating oil.
  • the oil is at a temperature of 120°C.
  • a nitrogen gas flow of approximately 60 ml/min is established over the oil to provide an inert atmosphere, preventing oxidation of highly reactive sodium and the mixture is blended for 15 minutes at a controlled temperature of 122.5 ⁇ 2.5°C and impeller speed of 20,000 RPM.
  • the resulting mixture is a uniformly grey dispersion of spherical particles with particle size distributed as shown in Table 4.
  • the concentration of sodium in oil may be varied from about 5% to about 50% by weight.
  • Freshly prepared sodium dispersion prepared as described in Example 1 is used to dechlorinate several chlorinated compounds, intimately mixed with insulating oil, in a 1 L glass reactor consisting of a standard 3-necked flask equipped with a sealed stirrer, nitrogen gas input/output connections, four equally spaced 1/2" glass baffles and an electric heating mantle. Reaction conditions and results for a variety of dechlorinations are given in Table 5.
  • the dechlorination was conducted on an oil sample containing an oxidation inhibitor, showing that the presence of oxidation inhibitor does not interfere with the dechlorination process.

Abstract

Halogenated species such as PCB dissolved in hydrocarbon-based oils such as electrical insulating oils, turbine oils and crankcase oils are dehalogenated by contacting the oil with a fine dispersion of molten sodium particles of which at least 80% are below 10 microns particle size, at a temperature of 100 to 160 °C. The process removes hazardous halogenated species and, after separation of excess sodium suspended solids and, if necessary, water washing, drying, and activated clay treatment, may permit the oil to be re-used.

Description

  • Polychlorinated biphenyls (PCB) have been identified as environmental hazards and possible carcinogens. Therefore the manufacture and sale of these materials in some territories, e.g. North America, is now prohibited. Fluids contaminated in excess of 25 mg/kg with PCB are considered environmentally hazardous and need to be stored until such time as a PCB destruction facility is available. Considerable resources are being expended in the containment and monitoring of PCB and PCB contaminated wastes, both liquid and solid.
  • Proposed combustion methods for waste disposal will, if adopted, result in the sacrifice of large volumes of oils such as premium-quality insulating oils having an economic value. There is thus a need for a process which is capable of selectively destroying PCB in oils such as electrical insulating oils without adversely affecting the important physical and electrical properties of the oil.
  • This invention relates to a process for the dehalogenation (destruction) of polychlorinated biphenyls and polychlorinated benzenes such as are found in electrical insulating oils contaminated with compounds generically classified as askarels. The process of the invention can also be used to decontaminate PCB contaminated solid wastes using oil as a solvent and/or for the destruction of concentrated PCB waste liquids by dilution in oil.
  • The process disclosed hereinafter may more generally be applied to the dehalogenation and destruction of organic halides including hazardous halogenated wastes such as organic halide-containing wood preservatives and pesticides.
  • It is known from an article by A.A. Morton et al "Condensation by Sodium Instead of by the Grignard Reaction III. Tertiary Carbinols and Acids" JACS, Soc 53, pages 4028 - 4033 (1931) that chlorobiphenyl may be reacted with metallic sodium, in the form of sodium wire or ribbon, under ice cold conditions or with gentle warming, in the presence of ethyl carbonate or ethyl benzoate, with or without additions of benzene, to obtain low or medium yields of biphenylcarbinols.
  • It is also known from R.L. Menville et al "Determination of Organic Halides with Dispersed Sodium" Anal Chem 31, pages 1901 - 2 (1959) that organic halides may be reacted with "dispersed sodium", (which may be prepared as described in Moeller, T., ed., "Inorganic Synthesis" Vol V, p.6 McGraw Hill, New York, 1957) in solvents such as benzene, toluene, and xylene, to give quantitative yields of water-extractable halides.
  • It has, however been reported by Pytlewski.L.L., et al., Proc. 6th Annual Symposium on Treatment of Hazardous Waste, EPA Report EPA-600/9-80-011 (Sept. 1980) that whereas vigorously stirred solutions of sodium in polyethylene glycol dechlorinate orgarnic chrlorides at temperatures above the melting point of liquid sodium (97.28°C), dechlorination does not occur when the polyethylene glycol is replaced by non-polar, low volatility liquids such as Nujol (a relatively highly viscous non-polar white paraffinic mineral oil of petroleum origin).
  • Further it has been reported by Parker D.K., et al., Unnumbered Research Report, Goodyear Tire and Rubber Co., Akron, Ohio, (August, 1980) that metallic sodium treatment of heat transfer hydrocarbon oils contaminated by 76 ppm PCB does not reduce the PCB content below about 49 ppm even after heating for 6 hours unless the mixture is heated to a temperature of 300°C.
  • It has now been found that organic halides dissolved in hydrocarbon-based oils may be effectively dehalogenated at temperatures ranging from about 100°C up to about 160°C by maintaining the solution under agitation in a mixture with a fine dispersion of molten sodium particles of which at least 80% are below 10 microns particle size, whereby the organic halide groups are reduced to sodium halide.
  • In the preferred form, the fine dispersion of molten sodium particles is formed by pre-dispersing metallic sodium under vigorous agitation in a relatively smaller quantity of a hydrocarbon-based oil the same as or compatible with the oil to be treated, at a temperature above the melting point of sodium and preferably in the range 105°C to 160°C, and the pre-dispersion is added to the bulk of the oil containing the organic halide to be dehalogenated.
  • Of particular interest for present purposes is the treatment of electrical insulating oils contaminated with organic halides. When the present process is applied to such oils, it has been found that the resulting reaction mixture, after removal of unreacted sodium, suspended reaction products and sludges and, if necessary, water-washing, drying and activated clay treatment, has electrical and physical properties which render it re-usable as electrical insulating oil.
  • The process is also applicable to other hydrocarbon-based oils such as turbine oils and crankcase oils. In the case of treatment of used crankcase oils, however, the treatment is accompanied by a significant increase in viscosity which renders the application of the process more difficult.
  • The present invention will now be more fully described, by way of example only, with reference to the accompanying drawings which show schematically one form of apparatus for carrying out the dehalogenation process.
  • In order to obtain a satisfactory degree of dehalogenation of the organic halides, it has been found necessary to react the organic halides with a very fine dispersion of molten sodium particles. In this very fine dispersion, at least 80% of the sodium particles should be below 10 microns particle size. More preferably, at least 90% of the particles should be below about 10 microns and at least about 65% should be less than 5 microns particle size. These very fine dispersions are best prepared by pre-dispersing sodium at temperatures above its melting point in a relatively smaller volume of the oil to be treated, or an oil compatible therewith and which will not render the eventual product unusable for its intended purpose. The resulting very fine dispersion is then blended with a larger volume of contaminated oil, in order to provide a reaction mixture containing a desired ratio of sodium to reducible organic halide. Attempts to form the fine dispersion directly, by vigorous agitation of sodium metal introduced into the bulk of the oil to be treated, are subject to the disadvantage that it may be impossible to form a dispersion of the desired degree of fineness without incorporating excessive quantities of sodium into the mixture, and without prolonged agitation at very high shear rates, thus leading to excessive consumption of sodium and wastage of power required for agitation of the bulk of the oil to be treated.
  • In the preferred form, in order to form the pre-dispersion, lump metallic sodium or liquid metallic sodium is added to dried oil in a quantity sufficient to yield a dispersion containing about 5 to 50% by weight sodium. The use of less than about 5% by weight sodium is usually inefficient, as then greater quantities of the pre-dispersion are required to achieve the desired molar ratios of sodium to reducible halogen, while with quantities of sodium much greater than about 50%, it is difficult to achieve a satisfactory dispersion. Preferably, a weight of sodium sufficient to achieve an about 30% concentration is employed.
  • The oil in which the pre-dispersion is to be formed may be a fresh, uncontaminated oil, or may be oil which is contaminated with organic halide material. Desirably, in order to avoid excessive wastage of sodium, the oil is substantially dry and, if necessary, it is pre-dried either by heating or by vacuum degassification so that its moisture content is less than about 100 mg/kg. During the formation of the pre-dispersion, the oil is maintained at a temperature above the melting point of liquid sodium, preferably in the range 105°C to 160°C. Below about 105°C, there is increased difficulty in obtaining a satisfactory dispersion, as the sodium particles tend to agglomerate together to form masses and it may not be possible to form a dispersion of the desired particle size range even with prolonged agitation. Temperatures much above about 160°C are undesirable, as there is an increased tendency for degradation of the oil through thermal cracking and oxidation. Preferably, the dispersion is formed at a temperature of about 120°C.
  • The vessel in which the dispersion is formed, and all other vessels and processing equipment subsequently employed in the process with which the metallic-sodium- containing mixtures come into contact, are desirably formed or are lined with materials inert with respect to liquid sodium e.g. mild steel, stainless steel, or glass.
  • The mixture of sodium and oil is subjected to vigorous agitation for a period sufficient to produce a fine sodium dispersion of the required particle size distribution. The particle size distribution of the resulting dispersion can be readily determined using conventional optical particle counter apparatus, for example a HI-AC (Trade Mark) machine and the conditions of agitation and period of time required to produce the desired particle size distribution can be readily determined in any given case by trial and experiment. By way of example, it may be mentioned that in the case of dispersions containing 5 - 50% by weight sodium, a satisfactory dispersion may be obtained after 10 - 15 minutes agitation in a modified one litre WARING (Trade Mark) blender utilizing a bottom drive four blade impeller operated at 20,000 rpm. Alternatively, a top drive impeller equipped with either a Cowles Dissolver (Trade Mark) head or a Premier Mill Dispersator (Trade Mark) head may be used.
  • As noted above one preferred class of oils to be treated by the present process are contaminated electrical insulating oils. The properties of oils which are designated as "electrical insulating oils" are well understood by those skilled in the art, and one skilled in the art can readily determine whether or not a given oil is an electrical insulating oil. For the avoidance of doubt, as used herein the term "electrical insulating oil" refers to mineral electrical insulating oils of petroleum origin for use as insulating and cooling media in electrical power and distribution apparatus such as transformers, regulators, reactors, circuit breakers, switch gear, and attendant equipment.
  • Desirably, electrical insulating oil should conform to the specifications set out in Table 1, as determined by the relevant ASTM test procedures. Preferably, the oils employed in the present process conform to these specifications.
    Figure imgb0001
  • A further example of a class of oils which may be treated by the present process is turbine oil. These are usually sulfur-free mineral oils of petroleum origin employed as a lubricant medium in steam turbines, electrical generators and other rotating equipment systems. Preferably, the turbine oils conform to the specifications set out in Table 2.
    Figure imgb0002
  • A further example of a class of oils to which the process may be applied is crankcase oil i.e. oil used as internal combustion engine lubricant. Preferably, these conform to the specifications set out in Table 3.
    Figure imgb0003
  • The dehalogenation of organic halides by fine liquid sodium particles does not occur satisfactorily in silicone-based electrical insulating oils and therefore in the present process hydrocarbon-based oils are employed.
  • In one example of a process in accordance with the invention, as illustrated in the accompanying drawings, PCB-contaminated electrical insulating oil or other hydrocarbon-based oil to be treated is stored in a storage vessel 10 from which it is transferred by a pump P1 along a line 11 to an enclosed reactor vessel 12 preferably of steel. The vessel 12 is equipped with a low speed impeller 13, heaters 14, and an exhaust condenser 16. A line 17 is provided connected to a cylinder 18 of nitrogen or other inert gas which is slowly bubbled into the mixture to exclude air and form a blanket of inert gas to reduce losses of the subsequently-introduced sodium through oxidation. The condenser 16 removes organic vapours from the exhaust nitrogen or other inert gas. To avoid excessive production of hydrogen gas on addition of the sodium, and to avoid excessive sodium consumption, the oil in the storage vessel 10 is desirably pre-dried, if necessary, to less than 100 mg/kg water either by heating or by vacuum degassification.
  • With the oil in the vessel being maintained under moderate stirring sufficient to ensure intimate mixing and to prevent settling of the sodium dispersion, the pre-dispersion, prepared as described above is introduced into the reactor through a line 19.
  • Before the introduction of the suspension, the oil contained within the reactor vessel 12 is heated to a temperature in the range of 100 - 160°C. At temperatures below 100°C, the reaction times needed for substantially complete reduction of the organic halide groups to sodium halide tend to be excessively long, and there is a risk of the liquid sodium particles tending to agglomerate together to form agglomerated masses. It is important that the dispersion of sodium particles should remain in the form of dispersed particles of fine particle size, as with particles of greater size, the reaction is much less effective. Without wishing to be bound by any theory, it is believed that the reduction in the rate and efficiency of the dehalogenation process with particles of increased size is due to the coating of such large particles by reaction products thus hindering or preventing further reaction. In any event, it is found that with larger sodium particles, for example of 100 microns particle size, the dehalogenation process is much less effective. The use of a dispersion such that at least 80% of the particles are below 10 microns particle size, more preferably with at least about 50% of the particles below about 5 microns particle size, is a highly important factor in obtaining a satisfactory dehalogenation reaction. The oil the reactor vessel should not be heated to temperatures much in excess of about 160°C, as at higher temperatures there is increased risk of degradation of the oil through thermal cracking and oxidation. Preferably, the reaction mixture is maintained at a temperature of about 110°C to about 130°C.
  • Sufficient of the dispersion is added through the line 19 to the volume of oil contained in the reactor 12 to provide in the reaction mixture a molar ratio of sodium to reducible chlorine in the range about 2:1 to 30:1. Below this range of sodium contents, satisfactory dehalogenation is not likely to be achieved, while contents of sodium higher than the above mentioned range do not appear to add to the effectiveness of the reaction and merely result in excessive consumption of sodium. Preferably, the molar ratio of sodium to reducible halogen is in the range about 4:1 to about 8:1.
  • Although oil solution containing greater than 10% by weight of dissolved halogenated species can be treated by the present process, greater quantities of the sodium dispersion need to be added to the oil and this may render it more difficult to maintain intimate mixing of the stirred reaction mixture. It is therefore normally preferred to employ oils containing no more than about 10% by weight dissolved halogenated species. Employing the present process the oil can be substantially wholly dehalogenated to achieve final concentrations of organic halide species of less than about 5 mg/kg, more usually less than about 2 mg/kg within about 15 to 240 minutes. In the preferred form, the dehalogenation is complete in less than about 30 minutes.
  • On completion of the reaction, the reaction mixture is pumped by a pump P2 along a line 21 to a solids-liquids separator device, for example a centrifuge C1. Desirably, a centrifuge capable of maintaining a minimum relative centrifugal force of 210 G at the periphery of the centrifugal plates is employed. At the centrifuge C1, the solids i.e. unreacted sodium, suspended reaction products and sludges are removed from the oil. The removed solids are passed along a line 22 and are collected in a collection vessel 23. If desired, the solids collected in the vessel 23 may be subjected to a conventional treatment for recovery of metallic sodium therefrom before being disposed of as waste.
  • The liquids separated at the centrifuge C1 may be passed along line 25 to a quenching vessel 24 where any remaining traces of sodium are quenched with water introduced through a line 26. If the oil has not cooled sufficiently through its passage through the centrifuge C1, it is permitted to cool below about 95°C before contact with the water, to avoid excessively vigorous reaction. In the vessel 24, the mixture of oil and water is maintained under agitation by a stirrer 27, and the oil is washed free of any remaining traces of sodium and of soluble reaction products such as sodium halide and sodium soaps of acidic oil components. The oil and water mixture is pumped by a pump P3 along a line 28 to a further centrifuge C2 where the heavier water phase is separated from the oil and collected in a waste water collection vessel 29.
  • The oil phase may be subjected to further washing stages and in such case is passed successively through a series of washing tanks, similar to the quenching tank 24, where the oil phase is mixed with water, and the oil-water mixture from each tank is passed through a centrifuge similar to the centrifuge C2 before passing to the subsequent washing tank. A single tank 24 for quenching and washing, and centrifuge C2, are sufficient for all washing stages if the oil phase is returned to the washing tank 24 through a return line after passing through centrifuge C2. The oil may be washed with a total volume of water approximately equal to that of the volume of the oil, and the washing may be conducted in 3 to 5 separate stages. As shown in the accompanying drawings, the first washing stage in the tank 24 is desirably performed under a blanket of inert gas supplied along line 31 from the inner gas container 18, or may be conducted under copious air flow, to ensure that any hydrogen evolved in the reaction of sodium with water in the tank 24 is diluted to less than the lower explosive limit for hydrogen, more preferably to less than about one-fifth the lower explosive limit. Instead of subjecting the oil-water to centrifugation after each washing stage, the mixture may instead be allowed to settle into distinct oil and water phases and the oil phase pumped off.
  • The gases evolved from the reactor vessel 12 and the quenching vessel 24 (mainly inert gas containing some hydrogen) are collected beneath exhaust hoods 32 and may be vented to the atmosphere.
  • After washing, the oil is passed along line 33 to a storage tank 34. The washed oil is substantially free of halogen and halogenated compounds, but contains some dissolved water. The oil can be dried by pumping it by a pump P4 along a line 36 and filtering it through blotter type paper in a filter press 37 or by vacuum drying. The dried oil is collected in a vessel 38. If necessary or desirable, the quality of the oil product may be further improved by filtering it through a column of activated clay to remove trace impurities.
  • The process described above may be modified by eliminating the quenching, water-washing and drying steps, without affecting the quality of the product if the solids separation step is carried out efficiently. In such case, any remaining sodium or suspended solids present in the product can be removed by activated clay treatment.
  • Some detailed Examples of the present process will now be given.
  • EXAMPLE 1 Sodium Dispersion Preparation
  • 25 g of lump sodium metal at 23°C is added to the stainless steel mixing bowl of a 1 L capacity Waring Blender containing 300 g of an electrical insulating oil meeting standard specifications for new electrical insulating oil. The oil is at a temperature of 120°C. A nitrogen gas flow of approximately 60 ml/min is established over the oil to provide an inert atmosphere, preventing oxidation of highly reactive sodium and the mixture is blended for 15 minutes at a controlled temperature of 122.5 ± 2.5°C and impeller speed of 20,000 RPM. The resulting mixture is a uniformly grey dispersion of spherical particles with particle size distributed as shown in Table 4.
  • The concentration of sodium in oil may be varied from about 5% to about 50% by weight.
    Figure imgb0004
  • The extreme fineness of the dispersion (65% of particles less than 5 µm diameter and 96% less than 11 µm diameter) will be noted.
  • EXAMPLES 2 to 16 Dechlorination of Chlorinated Aromatics with Sodium Dispersion
  • Freshly prepared sodium dispersion prepared as described in Example 1 is used to dechlorinate several chlorinated compounds, intimately mixed with insulating oil, in a 1 L glass reactor consisting of a standard 3-necked flask equipped with a sealed stirrer, nitrogen gas input/output connections, four equally spaced 1/2" glass baffles and an electric heating mantle. Reaction conditions and results for a variety of dechlorinations are given in Table 5.
  • The results obtained are repeatable and consistent when using dispersions prepared in the manner disclosed above. Larger sodium particles, for example 100 µm particles, are much less effective in promoting dechlorination and coating of such large particles by reaction products is suspected. The sodium particle size is thus an important factor in the efficient dechlorination of PCB by molten sodium.
  • In example 16, the dechlorination was conducted on an oil sample containing an oxidation inhibitor, showing that the presence of oxidation inhibitor does not interfere with the dechlorination process.
  • EXAMPLES 17 to 19 Dechlorination of PCB and Chlorinated Banzenes with Sodium Dispersion
  • PCB contaminated insulating oil is treated in a 205 L reactor system according to the method described above in detail with reference to the accompanying drawings. Oils
    Figure imgb0005
    Figure imgb0006
    used are obtained from segregated stocks of PCB contaminated insulating oil from Ontario Hydro storage. These stocks are contaminated with Arochlor 1260 (hexachlorobiphenyl) and polychlorinated benzenes.
  • The results of three typical reactions using a batch size of 120 L are given in Table 6. In all cases, PCB and chlorinated benzenes are effectively destroyed in the reaction step. The efficiencies of the dechlorinations are more than twice those of the laboratory scale tests obtained in Examples 2 to 16 and it appears this is because at larger scale operation there is reduced air oxidation of the sodium and more effective contact of reactive sodium with the chlorinated organics.
  • Oil Reclamation
  • To determine the overall effect of the PCB dechlorination reaction, water washing, and clay treatment on oil quantity, standard electrical insulating oil acceptance tests were performed on untreated, PCB-dechlorinated and final clay-treated oils. The oils used in these tests were obtained as follows:
    • (1) The untreated oil sample was new insulating oil meeting a standard electrical insulating oil specification (Ontario Hydro specification M-104M-79).
    • (2) The PCB dechlorinated oil sample resulted from treatment of 500 mg/kg Type D askarel in untreated oil with sodium followed by water washing and filter drying as described in detail above with reference to the drawings. or by vacuum drying.
      Figure imgb0007
    • (3) The clay treated oil sample was obtained by agitating 1% by weight Fullers Earth with PCB dechlorinated oil at 70°C using a laboratory bench stirrer for 1 hour.
  • The results for the untreated, PCB-dechlorinated and clay treated oils are compared to new oil acceptance requirements in Table 7. Some of the quality tests were repeated after oxidation stability testing which consisted of subjecting the oil to oxidizing conditions effective to remove oxidation stabilisers from the oil. After PCB dechlorination, the power factor, steam emulsion number, dielectric strength and colour value did not meet the requirements for new oil. Following clay treatment only the colour value failed to meet the new oil requirement. The high colour value is not considered significant since the oil passed the tests for pour point, power factor, dielectric strength, oxidation stability, and steam emulsion number. The final clay treated oil is considered suitable for use in transformers and other electrical equipment requiring an oil meeting standard specifications e.g. Ontario Hydro Specification M-104-M79 and/or CEA Standard C-50.
  • EXAMPLES 20 and 21
  • The process generally as described in Example 2 was repeated using PCB-contaminated turbine oil. The results are as indicated in Table 8.
    Figure imgb0008
    Figure imgb0009
  • EXAMPLE 22
  • The process generally as described in Example 2 was repeated using a PCB-contaminated used crankcase oil. The results are shown in Table 9.
    Figure imgb0010
  • The results show that a significant decrease in the organic halide content was obtained, but the increase in viscosity made it difficult to maintain adequate stirring of the reaction mixture and continue the reaction. Continued reaction using tne same equipment, to obtain a product with a reduced PCB content which could be safely disposed of, could be obtained by using as a diluent other oil less susceptible to an increase in viscosity under the reaction conditions. Alternatively, the reaction could be carried out using equipment such as a roller mill in which continued agitation of the reaction mixture would not be hindered by the viscosity increase.

Claims (29)

1. Process for dehalogenation of organic halides comprising reacting the organic halide dissolved in a hydrocarbon-based oil, at elevated temperature, under agitation, with molten sodium particles characterized in that the reaction is carried out at a temperature in the range 100 to 160°C and that the sodium is in the form of a fine dispersion of particles of which at least 80% of the particles are below 10 microns particle size, whereby substantially all of the organic halide groups are reduced to sodium halide.
2. Process as claimed in claim 1 characterized in that said temperature is about 110°C to about 130°C.
3. Process as claimed in claim 1 or 2 characterized in that the reaction is conducted for a period of from about 10 to 240 minutes.
4. Process as claimed in claim 3 characterized in that said period is less than 30 minutes.
5. Process as claimed in any preceding claim characterized in that the molar ratio of sodium to reducible halogen is from about 2:1 to about 30:1.
6. Process as claimed in claim 5 characterized in that said ratio is from about 4:1 to 8:1.
7. Process as claimed in any preceding claim characterized in that the oil is pre-dried to a water content of less than about 100 mg/kg:
8. Process as clasimed in any preceding claim characterized in that the reaction is carried out under an inert gas blanket.
9. Process as claimed in claim 8 characterized in that the inert gas is nitrogen.
10. Process as claimed in any preceding claim characterized by the steps of forming said fine dispersion by pre-dispersing metallic sodium at a temperature above its melting point under vigorous agitation in a relatively smaller quantity of a hydrocarbon-based oil the same as or compatible with the oil containing the organic halide to be dehalogenated, to achieve said fine dispersion, and subsequently blending the fine dispersion with the bulk of the oil containing the organic halide.
11. Process as claimed in claim 10 characterized in that the pre-dispersion is formed at a temperature of about 105°C to about 160°C.
12. Process as claimed in claim 10 or 11 characterized in that the pre-dispersion contains about 5% to about 50% by weight sodium.
13. Process as claimed in any preceding claim characterized in that at least about 50% of the sodium particles in the fine dispersion are below about 5 microns particle size.
14. Process as claimed in any preceding claim characterized in that at least about 90% of the sodium particles in the fine dispersion are below about 10 microns and at least about 65% are less than 5 microns particle size.
15. Process as claimed in any preceding claim characterized in that the organic halide is a chloride.
16. Process as claimed in any preceding claim characterized in that the organic halide is a PCB.
17. Process as claimed in any preceding claim characterized in that the organic halide comprises a halogenated wood preservative or pesticide.
18. Process as claimed in any preceding claim characterized in that the organic halide is present in the reaction mixture in a concentration of up to about 10% by weight, based on the weight of the mixture.
19. Process as claimed in any preceding claim characterized in that the reaction mixture is subjected to a solids separation step to remove unreacted sodium, suspended reaction products, and sludges, and the oil obtained is recovered.
20. Process as claimed in claim 19 characterized in that said solids separation is conducted by centrifugation.
21. Process as claimed in claim 19 characterized in that the liquid is water washed to remove sodium and water-soluble reaction products and the oil phase is recovered.
22. Process as claimed in claim 21 characterized in that the oil phase is subjected to a drying step.
23. Process as claimed in claim 19, 20 or 22 characterized in that the oil obtained is subsequently purified by treatment with activated clay.
24. Process as claimed in any preceding claim characterized in that the oil having the organic halide dissolved therein is an electrical insulating oil.
25. Process as claimed in claim 24 characterized in that the electrical insulating oil comprises mineral electrical insulating oil of petroleum origin conforming to the following specifications:
Figure imgb0011
26. Process as claimed in any preceding claim characterized in that the oil having the organic halide dissolved therein is a turbine oil.
27. Process as claimed in claim 26 characterized in that the turbine oil is substantially sulfur-free and conforms to the following specifications:
Figure imgb0012
28. Process as claimed in any preceding claim characterized in that the oil having the organic halide dissolved therein is a crankcase oil.
29. Process as claimed in claim 28 characterized in that the crankcase oil conforms to the following specifications:
Figure imgb0013
EP82306974A 1982-07-27 1982-12-24 Process for dehalogenation of organic halides Withdrawn EP0099951A1 (en)

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Cited By (14)

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EP0225849A1 (en) * 1985-12-06 1987-06-16 Ciba-Geigy Ag Process for dehalogenating halogenated aliphatic and aromatic compounds
US5141629A (en) * 1990-05-15 1992-08-25 State Of Israel, Atomic Energy Commission Process for the dehalogenation of organic compounds
EP0503831A1 (en) * 1991-03-15 1992-09-16 Ontario Hydro Destruction of polychlorinated biphenyls
WO1994003237A1 (en) * 1992-08-06 1994-02-17 Ea Technology Limited A process for the destruction of halocarbons
EP0595079A1 (en) * 1992-10-28 1994-05-04 Degussa Aktiengesellschaft Process for the reaction of CFC's with alkali metal dispersions
WO1994014731A1 (en) * 1992-12-23 1994-07-07 Commonwealth Scientific And Industrial Research Organisation Destruction of halide containing organics and solvent purification
GB2281305A (en) * 1993-08-27 1995-03-01 John Robson Metals Limited Removing chlorinated organic compounds from oil
WO1995018652A1 (en) * 1994-01-04 1995-07-13 Neos Technology Inc. Sodium dispersion and organohalide reaction processes
US5490919A (en) * 1990-08-14 1996-02-13 State Of Isreal, Atomic Energy Commission Process for the dehalogenation of organic compounds
WO1997000928A1 (en) * 1995-06-22 1997-01-09 Bernard Chavet Alkaline treatment method for refining used oils
AU676881B2 (en) * 1992-12-23 1997-03-27 Hydrodec Development Corporation Pty Ltd Destruction of halide containing organics and solvent purification
US5951852A (en) * 1993-12-23 1999-09-14 Commonwealth Scientific And Industrial Research Organisation Et Al. Destruction of halide containing organics and solvent purification
ES2183701A1 (en) * 2001-01-08 2003-03-16 Ecolsir Srl Dehalogenation and regeneration of contaminated dielectric and diathermic mineral oils by degasification and dehydration followed by reaction with an alkali hydride
DE102019121656A1 (en) * 2019-08-12 2021-02-18 Ors Oil Recycling Solutions Gmbh Method and device for processing oil containing PCBs and / or PAHs

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CA1296744C (en) * 1988-03-18 1992-03-03 Derek J. Mcphee Dehalogenation of halogenated aromatic compounds
JP2611900B2 (en) * 1992-06-05 1997-05-21 財団法人生産開発科学研究所 Method for removing halogenated aromatic compounds from hydrocarbon oil
JP3247505B2 (en) * 1993-06-24 2002-01-15 財団法人生産開発科学研究所 Method for decomposing halogenated aromatic compounds
JP3247543B2 (en) 1994-04-22 2002-01-15 財団法人生産開発科学研究所 Alkali decomposition method for halogenated aromatic compounds
JP5254512B2 (en) * 2001-09-26 2013-08-07 日本曹達株式会社 Dechlorination treatment apparatus for organochlorine compounds and treatment method using the same
JP4746886B2 (en) * 2005-02-10 2011-08-10 日本曹達株式会社 Method for producing alkali metal dispersion
JP5615781B2 (en) * 2011-09-08 2014-10-29 中国電力株式会社 Detoxification treatment method and detoxification treatment apparatus for halogen-containing oil
JP5717293B2 (en) * 2011-09-08 2015-05-13 中国電力株式会社 Detoxification equipment for halogenated oil
JP2013056066A (en) * 2011-09-08 2013-03-28 Chugoku Electric Power Co Inc:The Method and apparatus for detoxicating halogen compound-containing oil
JP5717294B2 (en) * 2011-09-08 2015-05-13 中国電力株式会社 Detoxification equipment for halogenated oil
CN104845663A (en) * 2015-03-27 2015-08-19 北京燕联化工技术有限公司 Efficient oil dechlorinating agent and oil dechlorinating method

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GB2017143A (en) * 1978-03-25 1979-10-03 Degussa Process for regenerating spent lubricating oils
DE2940630A1 (en) * 1979-10-06 1981-04-09 Degussa Ag, 6000 Frankfurt METHOD FOR REPROCESSING USED LUBRICANTS
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0225849A1 (en) * 1985-12-06 1987-06-16 Ciba-Geigy Ag Process for dehalogenating halogenated aliphatic and aromatic compounds
US5141629A (en) * 1990-05-15 1992-08-25 State Of Israel, Atomic Energy Commission Process for the dehalogenation of organic compounds
US5490919A (en) * 1990-08-14 1996-02-13 State Of Isreal, Atomic Energy Commission Process for the dehalogenation of organic compounds
EP0503831A1 (en) * 1991-03-15 1992-09-16 Ontario Hydro Destruction of polychlorinated biphenyls
WO1994003237A1 (en) * 1992-08-06 1994-02-17 Ea Technology Limited A process for the destruction of halocarbons
EP0595079A1 (en) * 1992-10-28 1994-05-04 Degussa Aktiengesellschaft Process for the reaction of CFC's with alkali metal dispersions
WO1994014731A1 (en) * 1992-12-23 1994-07-07 Commonwealth Scientific And Industrial Research Organisation Destruction of halide containing organics and solvent purification
AU676881B2 (en) * 1992-12-23 1997-03-27 Hydrodec Development Corporation Pty Ltd Destruction of halide containing organics and solvent purification
GB2281305A (en) * 1993-08-27 1995-03-01 John Robson Metals Limited Removing chlorinated organic compounds from oil
US5951852A (en) * 1993-12-23 1999-09-14 Commonwealth Scientific And Industrial Research Organisation Et Al. Destruction of halide containing organics and solvent purification
WO1995018652A1 (en) * 1994-01-04 1995-07-13 Neos Technology Inc. Sodium dispersion and organohalide reaction processes
WO1997000928A1 (en) * 1995-06-22 1997-01-09 Bernard Chavet Alkaline treatment method for refining used oils
US6072065A (en) * 1995-06-22 2000-06-06 Chavet; Bernard Alkaline treatment method for refining used oils
ES2183701A1 (en) * 2001-01-08 2003-03-16 Ecolsir Srl Dehalogenation and regeneration of contaminated dielectric and diathermic mineral oils by degasification and dehydration followed by reaction with an alkali hydride
DE102019121656A1 (en) * 2019-08-12 2021-02-18 Ors Oil Recycling Solutions Gmbh Method and device for processing oil containing PCBs and / or PAHs

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