EP0054782B1 - Buffer system in impact tools - Google Patents
Buffer system in impact tools Download PDFInfo
- Publication number
- EP0054782B1 EP0054782B1 EP81110132A EP81110132A EP0054782B1 EP 0054782 B1 EP0054782 B1 EP 0054782B1 EP 81110132 A EP81110132 A EP 81110132A EP 81110132 A EP81110132 A EP 81110132A EP 0054782 B1 EP0054782 B1 EP 0054782B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cushioning
- cushioning element
- cylinder
- buffer
- buffer element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
- B25C1/00—Hand-held nailing tools; Nail feeding devices
- B25C1/04—Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure
- B25C1/047—Mechanical details
Definitions
- the invention relates to a buffer system according to the preamble of claim 1.
- an impact device for driving in nails or the like is known, the buffer system of which consists of a relatively soft buffer element made of volume-compressible material and a hard buffer element interacting therewith, the contact surface of which rests fully on the bottom of the cylinder base.
- This buffer system is capable of absorbing surges with excess pressure and empty strokes safely and with a long service life. Due to the contact between the hard buffer element and the bottom of the cylinder base, however, an unpleasant structure-borne noise is generated with each stroke, and this disturbs the operator. In extreme cases, the hard buffer element is considerably deformed, which can then be damaged by internal friction and heating.
- the object of the present invention is therefore to create a buffer system of the type mentioned at the outset which reliably absorbs and eliminates the excess of impact with the lowest possible structure-borne noise and with the longest possible service life.
- the movable arrangement of the hard buffer element means the interposition of a friction stage between the soft spring characteristic of the soft buffer element and the hard spring characteristic of the hard buffer element.
- the hard buffer element is arranged in the cylinder with a prestress, so that when the soft buffer element is pressed together, it is pressed even more strongly against the outer ring. Upon further compression, the excess impact energy is then destroyed by friction on the contact surfaces between the hard buffer element and the cylinder base or inner wall of the cylinder, and the heat generated can be dissipated well.
- the hard buffer element lies with its entire contact surface on the bottom of the cylinder base, then it acts as in the known design as a hard, deformable buffer which is heated up considerably by internal friction. This internal heating can also destroy the hard buffer element, but at the same time there is an increase in structure-borne noise, which shows the operator that the buffer element must be replaced. This reliably prevents damage or destruction of parts of the wrapping device.
- the design of the buffer system according to the invention offers the further advantage that this compressed air is only slowly and therefore quieter from the cylinder during the return stroke of the percussion piston escapes because the soft buffer element rests on the hard buffer element and thus severely limits the cross section of the vent opening.
- a cylinder 2 is arranged in a housing 1, in which a percussion piston 3 with a percussion plunger 4 is slidably mounted.
- a handle 5 compressed air is supplied to the impact device from a compressed air source, not shown, and after actuation of trigger 6 by actuation of a tubular valve slide 7 enters the interior of cylinder 2, where the compressed air strikes the piston 3 held by an elastic locking device 8 in the direction of the cylinder base 9 accelerates.
- the nail 10 is driven into a workpiece, not shown, in a known manner by means of a ram 4. Additional nails 10 are provided in a magazine 11.
- the cylinder 2 is surrounded by an air reservoir 12, into which compressed air passes through openings 13 and 14 in cylinder 2 in a known manner during the stroke stroke. After releasing trigger 6, this compressed air acts on the underside of percussion piston 3 and conveys it back to its starting position.
- the impact piston 3 strikes a buffer system 15, which is shown enlarged in FIG. 2. It consists of a first, hard-elastic buffer element 16, which expediently consists of cross-linked polyurethane. Its contact surface 18 directed against the conical base 17 of the cylinder base 9 is also frustoconical, but its cone angle is smaller than the cone angle of the base. When the buffer system is in a relaxed position, there is therefore a space 19 between the base 17 and the contact surface 18, while the buffer element 16 rests on the base 20.
- the buffer element 16 also has a cylindrical section 21, the outside diameter of which is larger than the inside diameter of cylinder 2, so that the buffer element 16 is arranged in cylinder 2 with a prestress.
- a second buffer is seated on the first buffer element 16 against the percussion piston 3 element 22, which preferably consists of cellular polyurethane elastomer. Due to the cellular structure, a progressive spring characteristic is achieved in a known manner, its end face 23 directed against the percussion piston 3 is beveled outwards.
- the percussion piston 3 has a cylindrical recess 24, the inside diameter of which is somewhat larger than the outside diameter of the buffer element 22.
- left half shows the buffer system 15 in a relaxed state, the percussion piston 3 just touching the second buffer element 22. There is a space 19 between the bottom 17 and the contact surface 18.
- the buffer system 15 is now compressed, as shown in FIG. 2, right half.
- the first buffer element 16 is spread by the compressed second buffer element 22 such that its cylindrical section 21 presses against cylinder 2 beyond the pretension.
- the cylindrical section 21 moves against the cylinder 2 and parts of the contact surface 18 against the substrate 20 with considerable friction, energy being dissipated to form heat. This heat can be easily dissipated via the surrounding metal parts.
- the first buffer element 16 acts as a hard buffer, which has been known since then and which can absorb further excess impact energy under internal deformation.
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Portable Nailing Machines And Staplers (AREA)
- Percussive Tools And Related Accessories (AREA)
- Earth Drilling (AREA)
- Vibration Dampers (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Puffersystem gemäss Oberbegriff von Anspruch 1.The invention relates to a buffer system according to the preamble of
Aus der DE-PS 2 339163 ist dazu ein Einschlaggerät zum Einschlagen von Nägeln oder dgl. bekannt, dessen Puffersystem aus einem verhältnismässig weichen Pufferelement aus volumenkompressiblem Werkstoff und einem damit zusammenwirkenden harten Pufferelement besteht, das mit seiner Kontaktfläche voll auf dem Boden des Zylinderfusses aufliegt.From DE-PS 2 339163 an impact device for driving in nails or the like is known, the buffer system of which consists of a relatively soft buffer element made of volume-compressible material and a hard buffer element interacting therewith, the contact surface of which rests fully on the bottom of the cylinder base.
Dieses Puffersystem ist in der Lage, Schläge mit Drucküberschuss und Leerschläge sicher und bei hoher Lebensdauer aufzufangen. Durch den Kontakt zwischen hartem Pufferelement und Boden des Zylinderfusses entsteht jedoch bei jedem Schlag ein unangenehmer und den Bedienungsmann störender Körperschall. In extremen Fällen tritt auch eine erhebliche Verformung des harten Pufferelements ein, das dann durch innere Reibung und Erwärmung beschädigt werden kann.This buffer system is capable of absorbing surges with excess pressure and empty strokes safely and with a long service life. Due to the contact between the hard buffer element and the bottom of the cylinder base, however, an unpleasant structure-borne noise is generated with each stroke, and this disturbs the operator. In extreme cases, the hard buffer element is considerably deformed, which can then be damaged by internal friction and heating.
Aufgabe der vorliegenden Erfindung ist daher die Schaffung eines Puffersystems der eingangs genannten Art, das den Schlagüberschuss bei möglichst geringem Körperschall und bei möglichst hoher Lebensdauer sicher auffängt und vernichtet.The object of the present invention is therefore to create a buffer system of the type mentioned at the outset which reliably absorbs and eliminates the excess of impact with the lowest possible structure-borne noise and with the longest possible service life.
Diese Aufgabe wird erfindungsgemäss durch die im kennzeichnenden Teil des Anspruchs 1. angegebenen Merkmale gelöst.This object is achieved according to the invention by the features specified in the characterizing part of
Die bewegbare Anordnung des harten Pufferelements bedeutet die Zwischenschaltung einer Reibungsstufe zwischen der weichen Federkennlinie des weichen Pufferelements und der harten Federkennlinie des harten Pufferelements. Beim normalen Nageln mit wenig Drucküberschuss wird nur der weiche Teil der Federkennlinie ausgenützt, erst bei Leerschlägen kommt der harte Teil zum Tragen. Dies führt zu einer deutlichen Reduzierung des Körperschalls beim normalen Nageln, dessen Verminderung bis zu 6 dB, also nahezu eine Halbierung betragen kann.The movable arrangement of the hard buffer element means the interposition of a friction stage between the soft spring characteristic of the soft buffer element and the hard spring characteristic of the hard buffer element. With normal nailing with little excess pressure, only the soft part of the spring characteristic is used; the hard part only comes into play when there are no blows. This leads to a significant reduction in structure-borne noise during normal nailing, the reduction of which can be up to 6 dB, i.e. almost a halving.
Bei einer vorteilhaften Ausführungsform ist das harte Pufferelement mit Vorspannung im Zylinder angeordnet, so dass es beim Zusammendrücken vom weichen Pufferelement noch stärker an den Aussenring angedrückt wird. Beim weiteren Zusammendrücken wird dann die überschüssige Schlagenergie durch Reibung an den Kontaktflächen zwischen hartem Pufferelement und Zylinderfuss bzw. Innenwand des Zylinders vernichtet, wobei die dabei entstehende Wärme gut abgeführt werden kann.In an advantageous embodiment, the hard buffer element is arranged in the cylinder with a prestress, so that when the soft buffer element is pressed together, it is pressed even more strongly against the outer ring. Upon further compression, the excess impact energy is then destroyed by friction on the contact surfaces between the hard buffer element and the cylinder base or inner wall of the cylinder, and the heat generated can be dissipated well.
Liegt das harte Pufferelement mit seiner ganzen Kontaktfläche auf dem Boden des Zylinderfusses auf, dann wirkt es wie bei der bekannten Ausführung als harter, verformbarer Puffer, der durch innere Reibung stark erwärmt wird. Diese innere Erwärmung kann zwar auch zur Zerstörung des harten Pufferelements führen, gleichzeitig tritt jedoch eine Erhöhung des Körperschalles auf, der dem Bedienungsmann zeigt, dass ein Auswechseln des Pufferelements nötig ist. Damit wird eine Beschädigung oder Zerstörung von Teilen des Einschlaggerätes sicher vermieden.If the hard buffer element lies with its entire contact surface on the bottom of the cylinder base, then it acts as in the known design as a hard, deformable buffer which is heated up considerably by internal friction. This internal heating can also destroy the hard buffer element, but at the same time there is an increase in structure-borne noise, which shows the operator that the buffer element must be replaced. This reliably prevents damage or destruction of parts of the wrapping device.
Wird das Einschlaggerät in bekannter Weise mit einem Luftspeicher versehen, der zur Speicherung der für den Rückhub des Schlagkolbens nötigen Druckluft dient, dann bietet die erfindungsgemässe Ausführung des Puffersystems den weiteren Vorteil, dass diese Druckluft beim Rückhub des Schlagkolbens nur langsam und damit leiser aus dem Zylinder entweicht, weil das weiche Pufferelement auf dem harten Pufferelement aufliegt und damit den Querschnitt der Entlüftungsöffnung stark beschränkt.If the impact device is provided in a known manner with an air accumulator which is used to store the compressed air required for the return stroke of the percussion piston, then the design of the buffer system according to the invention offers the further advantage that this compressed air is only slowly and therefore quieter from the cylinder during the return stroke of the percussion piston escapes because the soft buffer element rests on the hard buffer element and thus severely limits the cross section of the vent opening.
Im folgenden ist ein Ausführungsbeispiel der Erfindung unter Bezugnahme auf die Zeichnungen näher beschrieben.
Es zeigen:
- Fig. 1 Längsschnitt durch ein Einschlaggerät mit Puffersystem.
- Fig. 2 Längsschnitt durch das Puffersystem, linke Hälfte entspannt, rechte Hälfte zusammengedrückt.
Show it:
- Fig. 1 longitudinal section through a wrapping device with buffer system.
- Fig. 2 longitudinal section through the buffer system, left half relaxed, right half compressed.
Bei dem in Fig. 1 teilweise dargestellten Einschlaggerät für Nägel oder dgl. ist in einem Gehäuse 1 ein Zylinder 2 angeordnet, in dem ein Schlagkolben 3 mit einem Schlagstössel 4 verschiebbar gelagert ist. Durch einen Händgriff 5 wird dem Einschlaggerät Druckluft von einer nicht dargestellten Druckluftquelle zugeführt und gelangt nach Betätigung von Abzugshebel 6 durch Betätigung eines rohrförmigen-Ventilschiebers 7 in den Innenraum von Zylinder 2, wo die Druckluft den durch eine elastische Rastvorrichtung 8 festgehaltenen Schlagkolben 3 in Richtung Zylinderfuss 9 beschleunigt. Dabei wird in bekannter Weise durch Schlagstössel 4 der Nagel 10 in ein nicht dargestelltes Werkstück eingeschlagen. Weitere Nägel 10 sind in einem Magazin 11 bereitgestellt.1, a
Der Zylinder 2 ist von einem Luftspeicher 12 umgeben, in den beim Schlaghub in bekannter Weise Druckluft durch Öffnungen 13 und 14 in Zylinder 2 gelangt. Diese Druckluft wirkt nach Loslassen von Abzugshebel 6 auf die Unterseite von Schlagkolben 3 und befördert diesen wieder in seine Ausgangsstellung.The
Am unteren Ende eines Schlaghubes trifft der Schlagkolben 3 auf ein Puffersystem 15, das in Fig. 2 vergrössert dargestellt ist. Es besteht aus einem ersten, hartelastischen Pufferelement 16, das zweckmässigerweise aus vernetztem Polyurethan besteht. Seine gegen den konischen Boden 17 von Zylinderfuss 9 gerichtete Kontaktfläche 18 ist ebenfalls kegelstumpfartig ausgebildet, sein Kegelwinkel ist jedoch kleiner als der Kegelwinkel des Bodens. Bei entspannter Stellung des Puffersystems besteht daher zwischen Boden 17 und Kontaktfläche 18 ein Zwischenraum 19, während Pufferelement 16 am Bodengrund 20 anliegt.At the lower end of an impact stroke, the
Das Pufferelement 16 weist weiterhin einen zylindrischen Abschnitt 21 auf, dessen Aussendurchmesser grösser ist als der Innendurchmesser von Zylinder 2, so dass das Pufferelement 16 mit Vorspannung im Zylinder 2 angeordnet ist.The
Gegen den Schlagkolben 3 gerichtet sitzt auf dem ersten Pufferelement 16 ein zweites Pufferelement 22 auf, das vorzugsweise aus zelligem Polyurethan-Elastomer besteht. Durch die zellige Struktur wird in bekannter Weise eine progressive Federkennlinie erreicht, seine gegen den Schlagkolben 3 gerichtete Stirnfläche 23 ist nach aussen abgeschrägt. Der Schlagkolben 3 weist eine zylindrische Vertiefung 24 auf, deren Innendurchmesser etwas grösser ist als der Aussendurchmesser von Pufferelement 22.A second buffer is seated on the
Fig. 2, linke Hälfte, zeigt das Puffersystem 15 in entspanntem Zustand, wobei der Schlagkolben 3 gerade das zweite Pufferelement 22 berührt. Zwischen Boden 17 und Kontaktfläche 18 besteht ein Zwischenraum 19. Zur Vernichtung der überschüssigen Schlagenergie wird jetzt das Puffersystem 15 zusammengedrückt, wie Fig. 2, rechte Hälfte, zeigt. Dabei wird das erste Pufferelement 16 durch das verdichtete zweite Pufferelement 22 so gespreizt, dass sich sein zylindrischer Abschnitt 21 über die Vorspannung hinaus gegen Zylinder 2 presst. Beim weiteren Abbremsen des Schlagkolbens 3 verschiebt sich einmal der zylindrische Abschnitt 21 gegen Zylinder 2 und Teile der Kontaktfläche 18 gegen den Bodengrund 20 unter erheblicher Reibung, wobei Energie unter Bildung von Wärme vernichtet wird. Diese Wärme lässt sich über die umgebenden Metallteile gut abführen.2, left half, shows the
Liegt Kontaktfläche 18 vollständig am Boden 17 auf, dann wirkt das erste Pufferelement 16 wie seither bekannt als harter Puffer, der unter innerer Verformung noch weitere überschüssige Schlagenergie aufnehmen kann.If the
Bei der eben beschriebenen Reibungsphase des Puffersystems 15 wird wenig Körperschall erzeugt bei äusserster Schonung der Pufferelemente. Tritt nach einer gewissen Zeit doch eine Abnützung der Pufferelemente ein, dann verstärkt sich der Körperschall und der Bedienungsmann wird darauf aufmerksam gemacht, dass die Pufferelemente ausgewechselt werden müssen.In the friction phase of the
Claims (7)
characterised in that a space (19) is provided between one part of the contact surface (18) of the first cushioning element (16) and the base (17), so that at least part of the first cushioning element (16), with its contact surface facing the cylinder leg (9), is moveable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT81110132T ATE15777T1 (en) | 1980-12-18 | 1981-12-04 | BUFFER SYSTEM FOR IMPACT DEVICES. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3047662 | 1980-12-18 | ||
DE3047662A DE3047662C2 (en) | 1980-12-18 | 1980-12-18 | Buffer system for impact devices |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0054782A2 EP0054782A2 (en) | 1982-06-30 |
EP0054782A3 EP0054782A3 (en) | 1983-07-20 |
EP0054782B1 true EP0054782B1 (en) | 1985-09-25 |
Family
ID=6119438
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81110132A Expired EP0054782B1 (en) | 1980-12-18 | 1981-12-04 | Buffer system in impact tools |
Country Status (6)
Country | Link |
---|---|
US (1) | US4441644A (en) |
EP (1) | EP0054782B1 (en) |
JP (1) | JPS57121484A (en) |
AT (1) | ATE15777T1 (en) |
CA (1) | CA1157201A (en) |
DE (1) | DE3047662C2 (en) |
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-
1980
- 1980-12-18 DE DE3047662A patent/DE3047662C2/en not_active Expired
-
1981
- 1981-12-01 US US06/326,194 patent/US4441644A/en not_active Expired - Lifetime
- 1981-12-01 CA CA000391243A patent/CA1157201A/en not_active Expired
- 1981-12-04 EP EP81110132A patent/EP0054782B1/en not_active Expired
- 1981-12-04 AT AT81110132T patent/ATE15777T1/en active
- 1981-12-15 JP JP56201014A patent/JPS57121484A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
ATE15777T1 (en) | 1985-10-15 |
EP0054782A3 (en) | 1983-07-20 |
CA1157201A (en) | 1983-11-22 |
US4441644A (en) | 1984-04-10 |
DE3047662A1 (en) | 1982-07-22 |
JPH0211388B2 (en) | 1990-03-14 |
DE3047662C2 (en) | 1985-02-21 |
EP0054782A2 (en) | 1982-06-30 |
JPS57121484A (en) | 1982-07-28 |
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