DE68902305T2 - Schmierfilmzusammensetzung. - Google Patents
Schmierfilmzusammensetzung.Info
- Publication number
- DE68902305T2 DE68902305T2 DE8989122596T DE68902305T DE68902305T2 DE 68902305 T2 DE68902305 T2 DE 68902305T2 DE 8989122596 T DE8989122596 T DE 8989122596T DE 68902305 T DE68902305 T DE 68902305T DE 68902305 T2 DE68902305 T2 DE 68902305T2
- Authority
- DE
- Germany
- Prior art keywords
- resins
- friction coefficient
- weight
- resin
- friction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims description 14
- 238000005461 lubrication Methods 0.000 title claims description 9
- 239000000314 lubricant Substances 0.000 claims description 28
- 229920005989 resin Polymers 0.000 claims description 27
- 239000011347 resin Substances 0.000 claims description 27
- 239000008199 coating composition Substances 0.000 claims description 22
- 239000007787 solid Substances 0.000 claims description 18
- 229920003002 synthetic resin Polymers 0.000 claims description 18
- 239000000057 synthetic resin Substances 0.000 claims description 18
- 239000003822 epoxy resin Substances 0.000 claims description 13
- 229920000647 polyepoxide Polymers 0.000 claims description 13
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 12
- 239000004917 carbon fiber Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229920003180 amino resin Polymers 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
- 239000010439 graphite Substances 0.000 claims description 6
- 229910052582 BN Inorganic materials 0.000 claims description 5
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 5
- 239000004962 Polyamide-imide Substances 0.000 claims description 5
- 229920000180 alkyd Polymers 0.000 claims description 5
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 5
- 229920002312 polyamide-imide Polymers 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920005749 polyurethane resin Polymers 0.000 claims description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- 150000002222 fluorine compounds Chemical class 0.000 claims description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 2
- 150000003568 thioethers Chemical class 0.000 claims 1
- 238000005299 abrasion Methods 0.000 description 24
- 238000012360 testing method Methods 0.000 description 11
- 239000002245 particle Substances 0.000 description 10
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 9
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 9
- -1 polytetrafluoroethylene Polymers 0.000 description 9
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 9
- 239000004810 polytetrafluoroethylene Substances 0.000 description 9
- 239000002904 solvent Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 150000001412 amines Chemical class 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 230000001050 lubricating effect Effects 0.000 description 5
- 239000010687 lubricating oil Substances 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 150000004763 sulfides Chemical class 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- 241000557626 Corvus corax Species 0.000 description 1
- 229920006358 Fluon Polymers 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 229910021418 black silicon Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- QLOAVXSYZAJECW-UHFFFAOYSA-N methane;molecular fluorine Chemical compound C.FF QLOAVXSYZAJECW-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C10M103/02—Carbon; Graphite
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/56—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen
- C10M105/70—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen as ring hetero atom
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- C10M125/28—Glass
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- C10M145/40—Polysaccharides, e.g. cellulose
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- C10M2201/043—Sulfur; Selenenium; Tellurium
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Description
- Die vorliegende Erfindung betrifft eine Beschichtungsmasse zur Schmierung, die einen optimalen Reibungskoeffizienten unter vermindertem Abrieb bereitstellt.
- Die Schmiermittel können auf Oberflächen von Maschinen, Vorrichtungen usw. angewendet werden, um deren Oberflächen durch Ersatz der Trockenreibung zwischen zwei Oberflächen durch Flüssigreibung oder Grenzflächenreibung vor Blockierungen und Abrieb zu schützen.
- Hierin verwendete Schmiermittel umfassen synthetische Harze und feste Schmierstoffe, wie jene gemäß Japanischer Patentveröffentlichung (offengelegt) 86 764/88; 157 664/80 und 200 463/82; und Japanischer Patentveröffentlichung Nr. 1 314/80. Die wichtigsten Ziele der Herstellung und Verwendung solcher Schmiermassen sind unter anderem die nachstehenden:
- 1) Verbesserung der Schmierung, d.h. Verminderung des Reibungskoeffizienten gleitender Flächen und Verminderung des Abriebs;
- 2) Verhinderung des Reibungsverschleißs; und
- 3) Verbesserung der Korrosionsbeständigkeit.
- Es gibt Teile, die einen relativ hohen, jedoch gemäßigten Reibungskoeffizienten und gleichzeitig einen niedrigen Reibungsverlust besitzen müssen. Falls zum Beispiel der Reibungskoeffizient zwischen einem Riemen und einer Riemenscheibe zu gering ist, wird der Riemen in der Riemenscheibe rutschen. Falls der Reibungskoeffizient zwischen einem Bolzen, einer Schraube oder dergleichen und einer mit ihr in Berührung stehenden Oberfläche zu gering ist, so neigt der Bolzen dazu, sich zu lockern. Weiterhin erfordern Kupplungsscheiben, Reibscheiben von differentialbegrenzenden Differentialgetrieben usw., die unter feuchten Bedingungen verwendet werden, ebenfalls eine hohe Abriebfestigkeit und einen gemäßigt hohen Reibungskoeffizienten.
- Bekannte Beschichtungsmassen, die auf Teile aufgetragen wurden, die einen gemäßigt hohen Reibungskoeffizienten und einen geringen Abrieb erfordern, führen zu einem unerwünscht niedrigen Reibungskoeffizienten, obwohl ein niedriger Abrieb aufgrund der unter vorstehendem Punkt 1) angeführten Eigenschaft erreicht werden kann. Insbesondere, wenn bekannte Beschichtungsmassen zur Schmierung für Kupplungsscheiben, Reibungsscheiben von differentialbegrenzenden Differentialgetrieben usw., die unter feuchten Bedingungen angewendet werden, verwendet werden, wird der Reibungskoeffizient zwischen den gleitenden Oberflächen zu niedrig [Reibungskoeffizient (u) wird etwa 0,05], folglich reicht die für die Übertragung der Drehkraft erforderliche Reibungskraft nicht mehr aus. Daher wird eine erhöhte Anzahl an Reibungsplatten erforderlich werden oder es muß eine erhöhte Druckkraft angewendet werden, um eine hinreichende Reibungskraft zu erreichen.
- Die US-A-3 717 576 und US-A-4 438 004 beschreiben Schmiermassen, umfassend ein synthetisches Harz, ein festes Schmiermittel und ein Mittel zum Einstellen des Reibungskoeffizienten.
- Aufgabe der vorliegenden Erfindung ist es, eine Beschichtungsmasse zur Schmierung bereitzustellen, die eine geeignete Höhe des Reibungskoeffizienten (u=0,06 oder höher) aufweist und gleichzeitig den Abrieb vermindert.
- Diese Aufgabe wird durch eine Beschichtungsmasse zur Schmierung gelöst, umfassend 20 bis 80 Gew.-% eines synthetischen Harzes, gewählt aus der Gruppe bestehend aus Epoxyharzen, Phenylharzen, Aminoharzen, Polyesteralkydharzen, Polyurethanharzen, Vinylharzen und Polyamidimidharzen, 20 bis 80 Gew.-% eines festen Gleitmittels, gewählt aus der Gruppe bestehend aus Sulfiden, Fluoriden, Graphit, Melamin- Cyanursäure-Additionsprodukten und Bornitrid und 5 bis 30 Gew.-% eines Reibungskoeffizienteneinstellmittels, dadurch gekennzeichnet, daß das Reibungskoeffizienteneinstellmittel Kohlefasern ist.
- Der erfindungsgemäßen Beschichtungsmasse werden durch ein festes Schmiermittel ausgezeichnete Schmiereigenschaften verliehen und gleichzeitig werden die Schmiereigenschaften druch das Reibungskoeffizienteneinstellmittel auf eine erwünschte gemäßigte Höhe ohne irgendeine Verschlechterung der Abriebfestigkeitseigenschaften eingestellt.
- Die vorliegende Erfindung wird nachstehend im einzelnen erläutert.
- Beliebige synthetische Harze können verwendet werden einschließlich Duroharzen, kaltabbindenden Harzen und Zweikomponentenharzen. Die Harze können entweder wassermischbar oder ölmischbar sein.
- Synthetische Harze sind Epoxyharze, Phenylharze, Aminoharze, Polyesteralkydharze, Polyurethanharze, Vinylharze und Polyamidimidharze.
- Diese Harze können entweder einzeln oder in Kombination von zwei oder mehr verwendet werden. Die Verwendung einer Kombination aus einem Epoxyharz und einem Aminoharz kann besonders bevorzugt sein, da eine ausgezeichnete Haftung, Korrosionsbeständigkeit und Ölwiderstandsfähigkeit bezüglich der daraus hergestellten Beschichtungsfilme erreicht werden kann. In diesem Fall werden Aminoharze vorzugsweise in einer Menge von 20 bis 100 Gewichtsteilen pro 100 Gewichtsteile Epoxyharzen verwendet.
- Synthetische Harze werden in einer Menge von 20 bis 80 Gew.-%, insbesondere von 30 bis 60 Gew.-% bezogen auf das Gesamtgewicht der Beschichtungsmasse verwendet. Falls die Menge des verwendeten synthetischen Harzes weniger als 20 Gew.-% beträgt, ergeben sich nur unzureichende Haftung, Korrosionsbeständigkeit oder Ölwiderstandsfähigkeit. Falls 80 Gew.-% überschritten werden, wird es schwierig, den Reibungskoeffizienten einzustellen.
- Feste Schmiermittel sind Sulfide, wie Molybdändisulfid und Wolframdisulfid; Fluoride, wie Polytetrafluorethylen und Graphitfluorid; Graphit; Melamin-Cyanursäure- Additionsprodukte; und Bornitrid. Diese festen Schmiermittel können entweder einzeln oder in Kombination von zwei oder mehreren verwendet werden. Es ist besonders bevorzugt, eine Kombination aus einem Sulfid und einem Fluorid zu verwenden, aufgrund ihrer ausgezeichneten Widerstandfähigkeit bei Belastung, ihrer Einfügbarkeit und Griffigkeit. In diesem Fall werden Fluoride vorzugsweise in einer Menge von 50 bis 200 Gewichtsteilen pro 100 Gewichtsteilen Sulfide verwendet.
- Derartige feste Schmiermittel werden in einer Menge von 20 bis 80 Gew.-%, insbesondere 30 bis 60 Gew.-% bezogen aufdas Gesamtgewicht der Beschichtungsmasse verwendet. Falls die eingegebene Menge an festen Schmiermitteln weniger als 20 Gew.-% beträgt, so ergeben sich eine unzureichende Widerstandsfähigkeit gegen Belastung, unzureichendes Einfügen und Griffigkeit. Falls 80 Gew.% überschritten werden, ergeben sich unzureichende Haftung, Korrosionsbeständigkeit und Ölwiderstandsfähigkeit.
- Als Reibungskoeffizienteneinstellmittel dienen Kohlefasern. Die Verwendung von Kohlefasern ist sehr wirksam, nicht nur für die Einstellung des Reibungskoeffizienten, sondern auch bei der Verbesserung der Widerstandsfähigkeit gegen Abrieb.
- Das Reibungskoeffizienteneinstellmittel besitzt vorzugsweise eine Länge von etwa 10 um bis 1 mm.
- Das Reibungskoeffizienteneinstellmittel wird in einer Menge von 5 bis 30 Gew.-% bezogen auf die Menge der hergestellten Beschichtungszusammensetzung verwendet. Wenn die eingegebene Menge an Reibungskoeffizienteneinstellmittel 30 Gew.-% überschreitet, so ergeben sich niedrige Haftfähigkeit und Korrosionsbeständigkeit des aufgetragenen Schmiermittelfilms und dessen Abriebfestigkeit wird nicht hinreichend verbessert sein.
- Die erfindungsgemäße Beschichtungsmasse kann leicht z.B. durch Vermischen eines synthetischen Harzes mit einem festen Schmiermittel in einem vorgeschriebenen Verhältnis und Eingeben einer vorgeschriebenen Menge des Reibungskoeffizienteneinstellmittels hergestellt werden. Des weiteren kann der Reibungskoeffizient über einen breiten Bereich durch Einstellen des Verhältnisses von den Bestandteilen eingestellt werden, während der Abriebverlust aufgeringem Niveau gehalten wird.
- Falls erwünscht, kann eine geeignete Menge eines Lösungsmittels beim Vermischen des synthetischen Harzes und des festen Schmiermittels oder nach dem Vermischen der drei Bestandteile verwendet werden, um das Vermischen zu erleichtern und um die Viskosität der Masse zu einem für die Verwendung geeigneten Grad einzustellen.
- Es kann ein beliebiges Lösungsmittel verwendet werden, sofern es synthetische Harze zu lösen vermag. Obwohl die zu verwendende Lösungsmittelmenge von der Viskosität und der Menge des verwendeten Harzes abhängt, ist es bevorzugt, etwa 100 bis 300 Gewichtsteile des Lösungsmittels pro 100 Gewichtsteile der Masse zu verwenden. Es ist möglich, entweder ein einziges oder ein Lösungsmittelgemisch zu verwenden. Spezielle Beispiele geeigneter Lösungsmittel sind Methylethylketon (M.E.K.) und Xylol.
- Falls erwünscht, können zusätzlich zu den vorstehenden drei Bestandteilen der erfindungsgemäßen Beschichtungsmasse verschiedene Additive einschließlich Qualitätsmodifizierungsmittel eingegeben werden. In diesem Falle sollte die Menge der zusätzlichen Additive 20 Gew.-% oder weniger bezogen auf das Gewicht der Beschichtungsmasse betragen.
- Die erfindungsgemäße Beschichtungsmasse ermöglicht die Herstellung eines Schmierfilms mit einem Reibungskoeffizienten, der in einem relativ hohen Maße kontrolliert ist und der gleichzeitig einen merklich verminderten Abriebverlust besitzt.
- Folglich können Gleitreibung und Schmiereigenschaften solcher Teile wie differential begrenzende Differentialgetriebe, Kupplungsscheiben und Riemenscheiben - die einen niedrigen Abrieb und gleichzeitig einen hohen zur sicheren Übertragung der Drehkraft notwendigen Reibungsgrad erfordern - und von Teilen, die einen gemäßigt hohen Reibungskoeffizienten erfordern, der das Lösen von Bolzen verhindert, durch Verwendung der erfindungsgemäßen Beschichtungsmasse merklich verbessert werden.
- Die vorliegende Erfindung wird im weiteren durch die Beispiele erläutert.
- Beschichtungsmassen für Schmierung wurden unter Verwendung der in Tabelle I angeführten Materialien in den in Tabelle II angegebenen Verhältnissen hergestellt.
- Genauer gesagt, wurden 100 Gewichtsteile eines synthetischen Harzes in 100 bis 200 Gewichtsteilen eines Lösungsmittels (M.E.K., Xylol oder dergleichen) gelöst und dann ein festes Schmiermittel hinzugegeben. Das erhaltene Gemisch wurde einer Pulverisierung mit einer Kugelmühle unterzogen und eine festgelegte Menge an Reibungskoeffizienteneinstellmittel wurde dazugegeben. Das so erhaltene Gemisch wurde unter Erhalt einer Probe der Beschichtungsmasse gerührt.
- Die erhaltenen Beschichtungsmassenproben wurden, wie nachstehend angeführt, auf Prüfstücke aufgebracht und der Reibungskoeffizient und der Abriebverlust wurden wie nachstehend beschrieben ermittelt. Die Ergebnisse sind in Tabelle II angeführt.
- Der Reibungskoeffizient wurde in nachstehender Weise unter Verwendung einer Prüfapparatur, eines Prüfstückes und den nachstehend beschriebenen Testbedingungen ermittelt.
- Genauer gesagt, wurden ein Ring und ein Block einer Oberflächenbehandlung unter Herstellung eines Filmes aus Zinkphosphat unterzogen und dann eine Probe der wie vorstehend hergestellen Beschichtungsmasse aufderen Oberfläche mit Luft aufgesprüht zu einer Dicke von etwa 20um und dann der aufgetragene Film unter den in Tabelle II angegebenen Bedingungen gehärtet. Der Reibungskoeffizient wurde durch Aufpressen mit konstanter Belastung, die beschichtete Oberfläche des Blocks auf der beschichteten Oberfläche des Ringes liegend, unter Rotation des Ringes bei konstanter Geschwindigkeit ermittelt.
- Bei der Bestimmung des Reibungskoeffizienten wurde die Oberfläche des Ringes, die nicht mit dem Block in Kontakt stand, entweder in ein Öl getaucht oder nicht getaucht (Mineralöl), das für differentialbegrenzende Differentialgetriebe verwendet wird.
- FALEX 1, Ring und Block Prüfmaschine [hergestellt durch Faville Le Vally Co.(ASTM D 2714)]
- Ring: SAE 4620 Stahl, Hrc 58-63, 6-12 r.p.min (u min&supmin;¹)
- Block: SAE 0-1 Stahl, Hrc 58-63, 4-8 r.p.min (u min&supmin;¹)
- Belastung: 100 lbs (45,4 kg)
- Rotationsgeschwindigkeit: 30 r.p.min (u min&supmin;¹)
- Eine Reibungsplatte A wurde durch Beschichten mit einer Beschichtungsmasse auf einer Oberfläche einer Stahlplatte in gleicher Weise wie vorstehend unter (1) - Bestimmung des Reibungskoeffizienten - hergestellt. Eine Reibungsplatte B (Außendurchmesser 120 mm; Innendurchmesser 100 mm; und Dicke 1,8 mm) wurde aus einer abgeschreckten und getemperten Stahlplatte (hergestellt aus JIS SK5M Stahl; Härte HV 460) hergestellt mit einer Oberflächenrauhigkeit von 0,5 uRa. Der Reibungstest wurde unter Verwendung der Reibungsplatte A in Kombination mit Reibungsplatte B durchgeführt.
- Genauer gesagt, wurde Reibungsplatte A mit einer Last von 500 kg f auf Reibungsplatte B gepreßt, unter Rotieren der Reibungsplatte B mit etwa 50 r.p.min (u min&supmin;¹). in einem Öl zur Verwendung in differentialbegrenzenden Differentialgetrieben und dessen Abriebverlust (Verschleißdicke) wurde nach 200 h gemessen.
- Aus Tabelle II wird ersichtlich, daß erfindungsgemäße Beschichtungsmassen zur Schmierung höhere Reibungskoeffizienten besitzen als bekannte Massen (Vergleichsbeispiel 1) und daß ihre Reibungskoeffizienten über einen weiten Bereich variieren können. Zusätzlich sind ihre Abriebverluste extrem gering. Andererseits besitzt die bekannte Zusammensetzung (Vergleichsbeispiel 1) einen überaus niedrigen Reibungskoeffizienten und weist einen hohen Abriebverlust auf.
- Zusätzlich im Fall des Vergleichsbeispiel 1 nutzte der beschichtete Film so ab, daß ein Teil der Stahlgrundlage freilag, wohingegen im Falle der Verwendung der erfindungsgemäßen Beschichtungsmasse die aufgetragenen Filme fast vollständig verblieben.
- Beim Test unter Verwendung der Schubdruckprüfapparatur ausgeführt in (2) - Bestimmung des Abriebverlustes - bildeten erfindungsgeinäße Beschichtungsmassen Filme mit einem statischen Reibungskoeffizienten (us), der kleiner war als der dynamische Reibungskoeffizient (ud). Ebenfalls wurde gefunden, daß die erfindungsgemäßen Beschichtungsmassen wirksam die Lärmbildung aufgrund des Phänomens des Ruckgleitens unterdrückt. Andererseits war im Falle der bekannten Zusammensetzung (Vergleichsbeispiel 1) der us-Wert des aufgetragenen Films etwa gleich oder ein wenig kleiner als der des ud-Wertes. Zusätzlich wurde deren Stahlgrundlage während des Tests freigelegt, da der Verschleißwiderstand des aufgetragenen Films nicht ausreichend hoch war und dadurch aufgrund des Ruck-Gleit-Phänomens Lärm entwickelt wurde.
- In Tabelle I sind Warenzeichen und Hersteller der im Vergleichsbeispiel 1 und in den Beispielen 1 bis 21 verwendeten Bestandteile ausgewiesen. Tabelle I Harz Festes Schmiermittel Reibungskoeffizienteneinstellmittel Epoxidharz Aminoharz Phenylharz Polyesteralkydharz Polyurethanharz Vinylharz Polyamid-imidharz Siliconharz Molybdändisulfid Polytetrafluorethylen Graphit Melamin-Cyanurat-Additionsprodukt Bornitrid Kohlefasern Ruß Siliziumdioxid Aluminiumoxid Kaliumtitanatfasern Zellulosefasern [Epichlon 7050 hergestellt von Dainippon Ink & Chemicals Co., Ltd.] [Epichlon 840 hergestellt von Dainippon Ink & Chemicals Co., Ltd.] [Beckamin P-138 hergestellt von Dainippon Ink & Chemicals Co., Ltd.] [Phenodur PR401 hergestellt von Hoechst Japan Co., Ltd.] [Bekkosol Er-3400-60 hergestellt v. Dainippon Ink & Chemicals Co., Ltd.] [Bahnok M-5350 hergestellt von Dainippon Ink & Chemicals Co., Ltd.] [Eslek BL-2 hergestellt von Sekisni Chemical Industries Co., Ltd.] [HI-400 hergestellt von Hitachi Chemical Industries Co., Ltd.] [KR 282 hergestellt von Shin-etsu Chemical Industries Co., Ltd.] [Techn. Qualität hergestellt von Climax Molybdenum Co.] [Techn. Feinqualität hergest. von Climax Molybdenum Co.] [Fluon hergestellt von Asahi Glass Co., Ltd.] [SP-10 SP-10 hergestellt von Japan Graphite industries Co., Ltd.] [M.C.A. hergestellt von Yuka Melamin Co., Ltd.] [Sho BN hergestellt von Japan Graphite Co., Ltd.] [Kureka Chop M-1009S, M-101S oder M-104T hergestellt von Kureha Chemical Industries Co., Ltd.] [Raven 1250 hergestellt von Combia Carbon Japan Co., Ltd.] [AEROSIL-200 hergestellt von Japan Aerosil Co., Ltd.] [Earth Alumina hergestellt von Earth Pharmaceuticals Co., Ltd.] [Tismo-D hergestellt von Otsuka Chemicals Co., Ltd.] [Kimwipe S-200 hergestellt von Jujo Kimberly CO., Ltd.] Tabelle II Synthetisches Harz Fester Schmierstoff Reibungskoeffizienteneinstellmittel unter Schmieröl Abbindeart Art: Gewichtsteile Art:(durchschn. Teilchengröße in um):Gewichtsteile Art:(durchschn. Teilch. größe in um) Reibungskoeffizient (u) Abriebverlust (um) wärmehärtbar (200ºC, 30 min) Epoxidharz: 100 Aminharz: 80 Molybdändisulfid (5,0) :100, Polytetrafluorethylen (5,0):100 keines Kohlefasern Durchm.: 14,5 Länge: 90 *) Eingabemenge in Gew.-% **) unter trockenem Schmiermittel Tabelle II Synthetisches Harz Fester Schmierstoff Reibungskoeffizienteneinstellmittel unter Schmieröl Abbindeart Art: Gewichtsteile Art:(durchschn. Teilchengröße in um):Gewichtsteile Art: (durchschn. Teilch. größe in um) Reibungskoeffizient (u) Abriebverlust (um) wärmehärtbar (200ºC, 30 min) Epoxidharz: 100 Aminharz: 80 Molybdändisulfid (5,0) :100, Polytetrafluorethylen (5,0):100 Kohlefasern Durchm.: 14,5 Länge: 130 Kohlefasern Durchm.: 18,0 Länge: 370 Ruß (23,0) Siliziumdioxid (12 mu) Aluminiumoxid (weniger als 60) *) Eingabemenge in Gew.-% **) unter trockenem Schmiermittel Tabelle II Synthetisches Harz Fester Schmierstoff Reibungskoeffizienteneinstellmittel unter Schmieröl Abbindeart Art: Gewichtsteile Art:(durchschn. Teilchengröße in um):Gewichtsteile Art:(durchschn. Teilch. größe in um) Reibungskoeffizient (u) Abriebverlust (um) wärmehärtbar (200ºC, 30 min) kalthärtbar (übliche Temp. 4 Stunden Epoxidharz: 100 Aminharz: 80 Vinylharz: 100 Aminharz:100 Polyurethanharz Molybdändisulfid (5,0) :100, Polytetrafluorethylen (5,0):100 Kaliumtitanat fasern,Durchm.: 0,2-0,5 Länge: 10-20 Cellulosefasern (Holzpulpe) Kohlefasern Durchm.:14,5 Länge: 90 *) Eingabemenge in Gew.-% **) unter trockenem Schmiermittel Tabelle II Synthetisches Harz Fester Schmierstoff Reibungskoeffizienteneinstellmittel unter Schmieröl Abbindeart Art: Gewichtsteile Art:(durchschn. Teilchengröße in um):Gewichtsteile Art:(durchschn. Teilch. größe in um) Reibungskoeffizient (u) Abriebverlust (um) Zweikomponentyp (übliche Temp., 1h) wärmehärtbar (200ºC, 30 min) Epoxidharz Epoxidharz: 100 Phenylharz: 80 Aminharz: 100 Polyesteralkydharz 80 Molybdändisulfid (5,0) :100, Polytetrafluorethylen (5,0):100 Kohlesfasern Durchm.:14,5 Länge: 90 *) Eingabemenge in Gew.-% **) unter trockenem Schmiermittel Tabelle II Synthetisches Harz Fester Schmierstoff Reibungskoeffizienteneinstellmittel unter Schmieröl Abbindeart Art: Gewichtsteile Art:(durchschn. Teilchengröße in um):Gewichtsteile Art:(durchschn. Teilch. größe in um) Reibungskoeffizient (u) Abriebverlust (um) wärmehärtbar (250ºC, 1 h) wärmehärtbar (200ºC, 30 min) Polyamidimidharz Silikonharz Epoxidharz: 100 Aminharz: 80 Molybdändisulfid (5,0) :100, Polytetrafluorethylen (5,0):100 Molybdändisulfid (5,0) :100, Polytetrafluorethylen (5,0):100 Graphit (10,0): 30 Molybdändisulfid (5,0) :100, Melamin-Cyanursäure-Additionsprodukt (3,0):100 Bornitrid (2,0):100 Polytetrafluorethylen (5,0):100 Kohlefasern Durchm.:14,5 Länge: 90 *) Eingabemenge in Gew.-% **) unter trockenem Schmiermittel
Claims (4)
1. Beschichtungsmasse zur Schmierung, umfassend 20 bis 80
Gew.-% eines synthetischen Harzes, gewählt aus der Gruppe,
bestehend aus Epoxyharzen, Phenylharzen, Aminoharzen,
Polyesteralkydharzen, Polyurethanharzen, Vinylharzen und
Polyamidimidharzen, 20 bis 80 Gew.-% eines festen
Gleitmittels, gewählt aus der Gruppe, bestehend aus
Sulfiden, Fluoriden, Graphit,
Melamin-Cyanursäure-Additionsprodukten und Bornitrid, und
5 bis 30 Gew.-% eines
Reibungskoeffizienteneinstellmittels, dadurch
gekennzeichnet, daß das
Reibungskoeffizienteneinstellmittel Kohlenstoffasern ist.
2. Masse nach Anspruch 1, worin das synthetische Harz
eine Mischung aus einem Epoxyharz und einem Aminoharz in
einem Gewichtsverhältnis von 5:1 bis 1:1 ist.
3. Masse nach Anspruch 1 oder 2, worin das Gleitmittel
eine Mischung aus einem Sulfid und einem Fluorid in einem
Gewichtsverhältnis von 2:1 bis 1:2 ist.
4. Masse nach einem der Ansprüche 1 bis 3, worin die
Kohlenstoffaseren eine Länge von 10um bis 1mm und einen
Durchmesser von 10 bis 50 um besitzen.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP63311216A JPH0674389B2 (ja) | 1988-12-09 | 1988-12-09 | 潤滑用被覆組成物 |
Publications (2)
Publication Number | Publication Date |
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DE68902305D1 DE68902305D1 (de) | 1992-09-03 |
DE68902305T2 true DE68902305T2 (de) | 1992-12-10 |
Family
ID=18014498
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Application Number | Title | Priority Date | Filing Date |
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DE8989122596T Expired - Lifetime DE68902305T2 (de) | 1988-12-09 | 1989-12-07 | Schmierfilmzusammensetzung. |
Country Status (3)
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EP (1) | EP0372559B1 (de) |
JP (1) | JPH0674389B2 (de) |
DE (1) | DE68902305T2 (de) |
Families Citing this family (27)
Publication number | Priority date | Publication date | Assignee | Title |
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AU639465B2 (en) * | 1989-06-08 | 1993-07-29 | Kelsan Technologies Corp. | Lubricant composition |
US5308516A (en) * | 1989-06-08 | 1994-05-03 | Century Oils, Inc. | Friction modifiers |
US5415791A (en) * | 1990-08-02 | 1995-05-16 | Oiles Corporation | Lubricating composition and a sliding member comprising the composition |
JP2866457B2 (ja) * | 1990-08-02 | 1999-03-08 | オイレス工業株式会社 | 固体潤滑剤ならびに該固体潤滑剤を埋込んだ摺動部材 |
JP2686205B2 (ja) * | 1991-03-29 | 1997-12-08 | 日本ペイント株式会社 | 防錆塗料組成物 |
JP2925388B2 (ja) * | 1991-09-13 | 1999-07-28 | 日本パーカライジング株式会社 | 熱間塑性加工用潤滑剤組成物 |
US5536422A (en) * | 1995-05-01 | 1996-07-16 | Jet-Lube, Inc. | Anti-seize thread compound |
US6245836B1 (en) | 1998-04-22 | 2001-06-12 | Oiles Corporation | Lubricating coating compound, sliding structure combining two sliding members in which lubricating coating compound is applied to one of the sliding members, and slide bearing apparatus using the same |
WO2000027738A1 (en) * | 1998-11-05 | 2000-05-18 | Kelsan Technologies Inc. | Apparatus for applying a friction modifying composition on a guide rail |
CA2365550C (en) * | 1999-03-10 | 2005-07-05 | Rolls-Royce Corporation | Silicone resin bonded dry film lubricants |
CN100439481C (zh) * | 2000-09-29 | 2008-12-03 | 凯尔桑技术公司 | 摩擦调节组合物 |
US7244695B2 (en) | 2000-09-29 | 2007-07-17 | Kelsan Technologies Corp. | Method for reducing wear of steel elements in sliding-rolling contact |
US6855673B2 (en) | 2002-11-08 | 2005-02-15 | Kelsan Technologies Corporation | Freeze tolerant friction control compositions |
CA2381678C (en) | 2002-04-12 | 2005-06-21 | Kelsan Technologies Corp. | Friction control composition with enhanced retentivity |
KR101045735B1 (ko) * | 2002-11-21 | 2011-06-30 | 오이레스 고교 가부시끼가이샤 | 고체 윤활제 및 접동 부재 |
US7160378B2 (en) | 2004-08-13 | 2007-01-09 | Kelsan Technologies Corp. | Modified friction control compositions |
US8450254B2 (en) | 2005-02-14 | 2013-05-28 | L.B. Foster Rail Technologies, Corp. | Solid stick compositions comprising thermosetting plastic |
US7709426B2 (en) | 2005-07-08 | 2010-05-04 | Kelsan Technologies Corp. | Solid stick grease compositions |
US8445416B2 (en) | 2007-01-26 | 2013-05-21 | L.B. Foster Rail Technologies, Corp. | Solid stick compositions comprising vinyl ester |
US9156059B2 (en) * | 2011-05-16 | 2015-10-13 | New Hampshire Ball Bearings, Inc. | Self-lubricating surface coating composition |
US20140087980A1 (en) | 2012-09-21 | 2014-03-27 | Mpl Technology, Inc. | Lubricant compositions |
JP6297795B2 (ja) * | 2013-06-24 | 2018-03-20 | 東レ・ダウコーニング株式会社 | 潤滑被膜用塗料組成物 |
CN106132646B (zh) * | 2014-03-31 | 2019-01-22 | 三菱瓦斯化学株式会社 | 钻孔用盖板 |
CN104987835A (zh) * | 2015-06-30 | 2015-10-21 | 苏州洋杰电子有限公司 | 一种电子耐磨涂料及其制备方法 |
US10480569B2 (en) | 2017-06-15 | 2019-11-19 | Schaublin Sa | Hybrid lined trunnion bearing for aircraft landing gear |
US10724575B2 (en) | 2017-06-15 | 2020-07-28 | Schaublin Sa | Metallic lined trunnion bearing for aircraft landing gear |
CN118407276A (zh) * | 2024-06-28 | 2024-07-30 | 佛山市协通新材料制造有限公司 | 一种耐磨低摩擦涂料及其制备方法和跑步板 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3717576A (en) * | 1969-07-14 | 1973-02-20 | Nippon Carbon Co Ltd | Graphite fluoride-synthetic resin composite material |
JPS513489B2 (de) * | 1972-07-20 | 1976-02-03 | ||
JPS525950B2 (de) * | 1973-05-30 | 1977-02-17 | ||
JPS5843425B2 (ja) * | 1974-12-09 | 1983-09-27 | 三菱電機株式会社 | エスカレ−タ スカ−ト ガ−ドヨウヒマクソセイブツ |
FR2317342A1 (fr) * | 1975-07-11 | 1977-02-04 | Seb Sa | Composition de revetement antiadhesif et autolubrifiant, son procede d'application, revetements et objets revetus s'y rapportant |
US4329238A (en) * | 1979-07-30 | 1982-05-11 | Mitrofanova Alla K | Antifriction paste and solid antifriction coating prepared from same |
JPS6112246Y2 (de) * | 1980-05-13 | 1986-04-17 | ||
US4438004A (en) * | 1982-12-06 | 1984-03-20 | Raymark Industries, Inc. | Fused metallic friction materials |
US4770797A (en) * | 1986-03-31 | 1988-09-13 | Allied-Signal Inc. | Carbon fluoride chloride lubricant |
JPH0431885Y2 (de) * | 1986-07-29 | 1992-07-30 |
-
1988
- 1988-12-09 JP JP63311216A patent/JPH0674389B2/ja not_active Expired - Fee Related
-
1989
- 1989-12-07 EP EP89122596A patent/EP0372559B1/de not_active Expired - Lifetime
- 1989-12-07 DE DE8989122596T patent/DE68902305T2/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP0372559A1 (de) | 1990-06-13 |
JPH0674389B2 (ja) | 1994-09-21 |
JPH02155958A (ja) | 1990-06-15 |
EP0372559B1 (de) | 1992-07-29 |
DE68902305D1 (de) | 1992-09-03 |
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