DE20321137U1 - Cordless drill/driver, comprising permanently installed lithium-ion battery, automatically charged when tool is positioned on storage base - Google Patents

Abstract

The cordless drill/driver (10) is of a particularly compact size with a lithium-ion battery (40) permanently installed in the handle area (14) of the angular housing (12) and contact elements (37) for an automatic charging of the battery (40) while the tool (10) is positioned on a storage case when not in use. The tool (10) has to be positioned with the shaft (20) pointing downwards on top of the triangular base.

Description

State of technology

The The present invention is based on a cordless screwdriver according to the preamble of claim 1.

There are already cordless screwdrivers in the performance class between 2.4V to 3.6V, such as from the EP 1 066 930 known. These usually have several NiCd cells as energy storage, an on-off switch with a short button and without variable speed control and a switch for switching from left to right, a motor speed reducing gear, in particular planetary gear, and a motor with a standard Diameter of 27.5mm. There are rod-shaped and pistol-shaped versions as well as versions with angle-adjustable handle. These devices are connected to the charger for charging either via a plug - much like a cell phone or razor - or via a holder with contacts into which the device is placed. The brackets are z. B. attachable to a wall to facilitate handling when loading.

To must be before for The charger and the electrical connection of the charging mode are made, which does not happen automatically after every use. Thereby is the device often just then not ready for use when needed, taking the known memory effect added adversely. Discharge NiCd cells after a certain time without power output and also unused Cordless screwdrivers are partially unloaded after a short time. Are they loaded, if they are partially unloaded, it is due to the memory effect the charging process only the difference of the Neulademenge - and thus a reduced performance - to Available.

One Another disadvantage of the known cordless screwdriver is its voluminous size due to large assemblies, e.g. the gearbox, the switch systems and the batteries in shape of NiCd cells whose size is "4/5 sub-C" when placed in the Handle compromises ergonomics and usability, because tight, angular screw holes are not accessible.

Advantages of invention

By Use only a single long and slim firmly in the handle the battery screwdriver built-in lithium-ion (Li-ion) cell instead several 4/5 sub-c nickel-cadmium cells as Battery can be achieved a particularly small handle size. A significantly reduced, extremely handy Size in the "ladies revolver format" is beyond by replacing a usual, box-type switch assembly by only about 10% of that Volume consuming, connected to the on-off button Contact plate reached, the two mating contacts when moving the button electrically interconnects. The contact plate is in the ON-OFF button screwed.

Two relatively large, hard coil springs keep the on-off button biased in Their off position and prevent them from opening quickly or Shut down the contacts at their over the life of increasing high-impedance welding their the contact plate.

The especially long, over has almost the entire inside of the handle extending on-off button a short operating stroke and is therefore reliably switched on at any point very easy to operate. As a result - regardless of the operating position - only small operating forces necessary and the device Can be conveniently switched on in almost any position of the operating hand become. To the leadership the on-off button opposite the housing to improve it has two lateral guide tongues on its inside, in the case supported are sliding bearings.

Further Volume reduction of the cordless screwdriver is due to its compact design of the gearbox and gearbox achieved, the transmission as planetary gear only in the cylindrical gear housing inserted, prevented by an axial securing plate from falling out becomes. The gear housing is used with an internal toothing even as a sun wheel.

Thereby, that the engine shaft end associated with the transmission is a flat has and the corresponding engagement opening of the transmission input shaft the corresponding negative mold has a simple, easy-to-assemble, Compact coupling between the engine and transmission created, too allows rough tolerances and works reliably.

Thereby, that the motor housing composed of centrally divided half-shells, which is the cylindrical gearbox Grasp like a pliers with radially inwardly projecting support tongues from both sides and centered in mounting position, is without separate Fastening or guiding elements such as screws, centering pins or locking elements, the gearbox precisely and safely with the motor housing connectable.

Further weight and volume reduction of the cordless screwdriver is achieved by dispensing with a chuck, wherein by means of hexagon socket the output shaft - suitable for appropriate screw or drill bits with hex shank - these tools are quick and easy to change.

There the Li-Ion cell has almost no self-discharge, is the cordless screwdriver fully operational even after long breaks in use, taking into use breaks the cordless screwdriver as long as desired on the charging cradle in charging mode can rest. The charging cradle is stable on a level shelf adjustable and does not have to be fixed and also not held, when the cordless screwdriver is removed. He is always with it only one hand quickly ready to take, with no plug pulled or no bracket needs to be removed. Plus, it's always automatic ensures that the cordless screwdriver is charged.

The compact Li-ion cell sits backlash-free in the backlash-free position Interior of the half-shell-like handle areas, wherein at their End areas two welded Contact lugs with electrical leads are soldered to the board. It is integrated into the strength structure of the handle and elevated its dimensional stability with low material usage for the half-shells of the housing.

The for the Control provided board is chassis of the switch-on, the charging contact tongues, the reversing switch and the 2 LEDs for the direction of rotation indication and the control means of the charging and Discharge current of the Li-ion cell. Long inside the handle The board is also arranged as an additional transverse rib in the structure of strength of the housing or the handle integrated and increases its flexural rigidity considerably.

Instead of one of the usual in this class box-type on-off switch, each having a position for legal or left-hand rotation, the concept of separate right / left-running preselection has been adopted. While at Previous drills to a separate assembly on the box-style main switch is put on, is here on the Board soldered, easier and less expensive Slide switch, e.g. Mass-produced goods from the electronics trade - over the usual Slider controlled by hand and thus a simple design Direction of rotation switching created.

One-off key and direction of rotation switch are designed so that, on the one hand holding down On-Off button the direction of rotation switch is locked and can not be moved and on the other hand the on-off button is locked and can not be pressed in on position when the direction of rotation switch in the middle position, the recommended transport position.

The soldered on the board Charging contact tongues protrude through openings in the lower end of the handle and are in loading position of mating contacts contacted the charging tray, with no additional cables or coupling plug actuated Need to become.

ever after turning the motor, a green or red light will shine on the board brazed LED on. These are by means of transparent plastic part as window covered openings in the case visible through.

The gearbox is at the same time the outer wheel of the planetary gear. As a result, an additional component is saved and the Device slim and compact with small corners (spindle axis to outer contour). In this case, the tooth cross sections or the tooth height of the external gear of the planetary gear (Transmission housing) at the same time stop a locking washer, as axial serves and the motor-side boundary of the planetary gears of the first Stage forms. The lock washer has two wings projecting over its circumference, the bayonet-like latched in two corresponding recesses of the gear housing and by turning in a subsequent annular groove against axial Solve safely are. This is at the same time a transport security for the separately deliverable gearboxes. The disc is in the installed state respectively through her wings held between the engine and the transmission case. It is also a lock washer with protruding, angled wings usable, which can be secured in the recesses by pressing.

The Planetary gear is provided with an autolock system, i. With self-locking output spindle when turning the same by force attack from the outside. Its gearbox has motor side up and down axial extensions with an annular groove and a torus. In this annular groove grip annular beads of the half shells of the motor housing one, which have a corre sponding counter profile. This will be the gearbox without further components such as screws, rivets or latching tongues taken up and fixed axially. Laterally, where the gearbox is between these extensions Has recesses, protrude axial counter-extensions the half-shells inside. This arrangement serves as anti-rotation of the transmission housing relative to the Motor housing - without use of separate Components. The axial extensions are asymmetrical, to ensure a clear installation.

The gear housing, the circuit board with battery, motor, LEDs and electrical elements as well as the switch lever with contact plate and springs and the transparent plastic part are in one first half-shell, closed with the second half-shell and closed with only four identical screws and thus completely assembled and give a very cost-effective solution.

The compact design makes it possible that Front device on the gearbox or on the adjacent motor housing to hold in one hand, that with their index finger one Screw is to hold the bit, being at the same time the large-scale on-off button comfortable with the rest of your fingers is operable, in addition, the free hand hold the workpiece can.

The large rubber jacket with nubbed surface above the entire grip area leaves the cordless screwdriver rested particularly secure in the operating hand.

drawings

below the invention with reference to an embodiment with associated drawing explained in more detail.

It demonstrate

1 a side view of the partially opened cordless screwdriver

2 a front view of the cordless screwdriver

3 a side view of the positioned in a charging cradle screwdriver

4 an enlarged section 1 on the button

5 an enlarged section of the transmission housing 1

6 a view according to 1 slightly turned

7 a view according to 6 , slightly rotated

8th a spatial view of the transmission housing from the front

9 a spatial view of the transmission from behind

10 a spatial view of the charging tray from above Description of the embodiment

1 shows a pistol-type cordless screwdriver 10 with flush with the screw motor housing 12 and angled handle 14 , The motor housing 12 with handle 14 is made of two half shells 16 . 17 formed in a middle plane 15 are supported together close together. For this purpose, four screws grip through holes in a half shell 17 in four screw domes 19 the other half shell 16 and hold both together.

An on-off button 26 is approximately over the entire inner length of the handle 14 running arranged. The machine side forms the on-off button 26 with a bolted contact plate 32 in connection with mating contacts fixed on the machine side 34 an on-off switch, so that a separate, commercially available box-like standard switch or button is unnecessary. The on-off button 26 Due to its special length it allows a comfortable switching on and off even in difficult holding positions of the cordless screwdriver 10 , It is on the long sides with lateral in the handle 14 kicking support tongues 27 provided on corresponding mating surfaces of the half-shells 16 . 17 provide safe guidance and enable precise, backlash-free play.

About two hard springs 28 . 30 is the on / off button 26 on the handle 14 elastically supported, so that after switching on the springs 28 . 30 the on and off button 26 when they are released automatically return to their off position, the contacts 32 . 34 disconnect and stop the motor movement. The actuating stroke is limited by unspecified attacks and is very short and easy to use with 1 to 4 mm.

To enter the on-off button 26 in the motor housing 12 is a corresponding half each in the half-shells 16 . 17 arranged opening 29 provided that the on / off button 26 bay-like leader tightly embraces. The on-off button 26 carries on her the handle 14 facing end face above and below each one longitudinally supernatant rising tongue, the opening 29 tower over and support themselves from the inside at the edge and the on-off button 26 hold it in the switch-off position and release it from the housing 12 prevent.

The contact plate 32 associated mating contacts 34 are on an elongated, inside the handle 14 extending circuit board 36 the contact plate 32 opposite and arranged in the lifting area. In addition, the board carries 36 in its lower region two symmetrically arranged charging contact tongues 37 perpendicular to the plane of the board 36 emerge and then form at the end outwardly angled large bearing surfaces. These pass through each half shell 16 . 17 symmetrical to the middle plane 15 at the bottom End of the handle 14 , They are embedded at each point of passage in each case a depression within the handle contour "sunk" and for the outwardly projecting charging contacts 23 the charging cradle 22 accessible, they in the state of charge when placed on the charging cradle 22 overlap and support based on their resilient arrangement safely contacted.

Furthermore, the board carries 36 approximately centered, flat and near the surface unspecified noise and capacitors and in the upper part of the slide switch 38 and at the top two LEDs 57 . 58 for visual indication of the direction of rotation.

The board 36 is with its long side parallel to the handle 14 and with its narrow side across the middle plane 15 arranged and in unspecified groove-like recesses of the two half-shells 16 . 17 clamped free of play so that they are from the inside against the half shells 16 . 17 supports and thereby a reinforcing rib in the handle 14 forms. Parallel to the board 36 is in the handle 14 a lithium-ion cell with the known advantages as a rechargeable battery 40 inserted, by the two half-shells 16 . 17 gripped like a pliers in the assembled state and is secured in position and thus in the strength structure of the housing 12 is integrated. The battery 40 has at the top and bottom each serving as Lötfahne contact plate 42 . 43 on that with the board 36 wired.

Above the on / off button 26 - in the gusset between the angled handle 14 and motor housing 12 - is a push button 39 right across the middle 15 of the motor housing 12 by not designated, lateral openings of the half-shells 16 17 arranged back and forth. The push button 39 engages with an unspecified approximately central recess fork-like a sliding member 41 a box-like, in the upper part of the board 36 fixed slide switch 38 , That on the slide switch 38 attached sliding organ 41 is over the push button 39 adjustable in the extreme left and right side position and in a middle position.

A DC powered motor 46 in the front area of the motor housing 12 gets off the half shells 16 . 17 gripped like a pincers after their assembly and in its working position without play, parallel to the motor housing 12 inserted gear housing 18 kept in alignment. The motor 46 has a rear and front step-like engine collar 48 . 49 , from which the rear and front end of the motor shaft 45 exit. The motor 46 is over its front and rear engine collars 48 . 49 in corresponding bearing block-like ribs of the half-shells 16 . 17 centered supported supported. The front end 47 the motor shaft 45 is provided with a flattening or with a two-fold, in particular formed, and thus engages in the mounting position in a corresponding flattened recess of an input pinion 66 in the gearbox 18 arranged transmission 65 , which is designed as a planetary gear. This creates a frictional clutch with gross dimensional tolerance and easy mounting option, the engine 46 with the gearbox 65 or the transmission housing 18 is easily plugged together and put together for further assembly in one of the half shells 16 . 17 can be inserted.

The two half-shells surround the front side 16 . 17 Pliers-like and form-fitting mounted as a separate cylindrical assembly gear housing 18 and hold it free of play. This has two axial, to the motor housing 12 extending, tongue-like, part-cylindrical extensions 60 a housing ring groove 54 that of a torus 55 is limited. The torus 55 engages in a matching Gegenringnut 56 inside at the front of the half-shells 16 . 17 of the motor housing 12 , with matching mating ring beads 53 the half-shells 16 . 17 positively in the Gehäuseringnut 54 of the gearbox 18 to grab.

In the two awsymetric gaps between the two extensions 60 of the gearbox 18 engage transversely to the longitudinal direction of the motor housing 12 Angled counter extensions 61 Moor mounting, backlash one, the same time bearing block like the engine 58 of the motor 46 support centering, so that this in the Festig keitsstruktur the motor housing 12 is integrated. Separate fasteners such as screws or the like are unnecessary. This facilitates assembly with a reduced number of individual parts.

At the top the engine housing 12 a pickled transparent window 59 which extends longitudinally in the parting plane and is divided in the middle. There are two breakthroughs of the half-shells 16 . 17 the view of a blue or red LED 57 . 58 free, each one direction of rotation of the motor shaft 45 assigned and lit up with this.

From the front to a rounded cone tapered gearbox 18 At the front there is an output spindle 20 , the front side as a hexagon socket 21 designed to receive matching standard bits. The hexagon socket 21 is provided with means that hold the inserted screw bit or drill bit against losing, so that for the axial removal of a certain resistance by hand must be overcome.

3 shows a relatively narrow, box-like charging tray 22 whose outer contour obliquely the pistol-shaped inner or Au outer contour of the cordless screwdriver 10 adjusted and groove-like deepened. The cordless screwdriver 10 can therefore with its inside in suitable embedding 25 for the handle 14 or the engine and transmission housing 12 and 18 without clearance, and stored secure by its own weight, with the contact between its charging contact tongues 38 and the charging contacts 23 the charging cradle 22 is especially safe.

The charging contacts 23 protrude from the contour of the charging tray 23 out, leaving the cordless screwdriver 10 with his handle 14 in a corresponding recess of the charging cradle 12 snaps and is doing with its own weight with its charging contact tongues 37 at the resilient charging contacts 23 the charging cradle 22 supported. Alone by placing the cordless screwdriver 10 on the charging cradle 22 Immediately enters the state of charge with an audible click.

The charging cradle 22 has in the direction of view on the left an unspecified electrical plug-in contact for insertion of an electrical connection cable 24 to power the charging cradle 22 in the back, the handle 14 the cordless screwdriver 10 assigned area a charging indicator light 71 and a vertical insertion opening 73 carries for holding a screw or Bohrbits.

The cordless screwdriver 10 rests with its inside, especially with its on-off button 26 on top of a charging cradle 22 and automatically assumes a safe loading position when resting, provided that the charging cradle 22 with the cable 24 connected to a suitable power supply.

4 shows a partial enlargement of the first half-shell 16 with the inserted items according to 1 , wherein the design of the battery 40 with adjacent parts as well as the board 36 with the parts attached and the on / off button 26 is clearly visible.

5 shows a detail of the front area of the cordless screwdriver 10 with the lower half shell 16 with a view of the engine 46 and the gearbox 18 - positively inserted.

6 shows a perspective view according to 1 with the corresponding details according to 1 , beyond which the push button 39 is more clearly recognizable for reversing the direction of rotation, which in its center position at the same time a switch-lock for pressing the on / off button 26 forms. As a result, in this position an unintentional operation, for example, during transport in the trouser pocket is not possible.

7 shows a further spatial representation according to the 1 and 6 , wherein the details described with reference to these figures are not repeated again, but to improve their understanding.

8th shows the front of the gear housing 18 as a detail with built-in gear 65 as well as the front outstanding output shaft 20 with the hexagon socket 21 as well as the gearbox housing 18 rearward axial extensions 60 where regular oval pits 70 on the outside of the gearbox 18 increase its grip.

9 shows the rear cylindrical gear housing 18 according to 8th in his view from the rear, the two axial extensions 60 and their interspaces, a transverse inside the gear housing 18 latched, over its entire inner diameter reaching spring washer 62 with a central opening 63 are recognizable.

The spring washer 62 has radially protruding wings 64 on, with which they bayonet into corresponding recesses in the periphery of the rear end of the gear housing 18 can be inserted and locked by twisting or caulking therein.

Through the middle opening 63 through is the input shaft 66 of the transmission 65 for the engagement of the motor shaft 47 accessible and detachable with their flattened end, so that their rotational drive can be done safely. The input shaft 66 has a central recess 68 , which is the negative shape of the flattened end of the motor shaft 47 forms.

10 shows a top view of the loading tray 22 with a view of the embedding 25 put into a handle bed 251 and a gear housing bedding 252 is divided so that the cordless screwdriver 10 flush and virtually free of play, clear and foolproof in the charging cradle 22 can be inserted, that it rests securely and its charging contact tongues 37 ( 1 . 2 . 4 . 6 . 7 ) safe contact with the charging contacts 23 the charging cradle 22 to keep.

Claims (13)

Cordless screwdriver ( 10 ) with a housing ( 12 . 18 ) with a handle ( 14 ) with, in particular permanently installed, rechargeable battery ( 40 ), as well as with charging contact tongues ( 37 ) to charge the Ackus ( 40 ), characterized in that one for receiving electrical contacts ( 32 . 34 ) and control board ( 36 ) along the handle ( 14 ) extends in the interior and - by means of the half-shells ( 16 . 17 ) of the housing ( 12 ) held like a pincers - to Stiffening of the housing ( 12 ) serves. Cordless screwdriver according to claim 1, characterized in that the board ( 36 ) Charging contact tongues ( 38 ), Counter contacts ( 34 ) for switching on an engine ( 46 ), the battery ( 40 ), a slide switch ( 38 ) for reversing the direction of rotation of the engine ( 46 ), two light-emitting diodes ( 57 . 58 ) for indicating the direction of rotation and means for controlling the charge and discharge current of the battery ( 40 ) wearing. Cordless screwdriver according to claim 1, characterized in that it from the on-off button ( 26 ) separate means ( 38 ) for switching from right to left. Cordless screwdriver according to claim 1, characterized in that for switching from right to left rotation on the board ( 36 ) soldered, slide switch ( 38 ) is arranged, which via a, in particular longitudinally displaceable, sliding switch ( 39 ) is pressed. Cordless screwdriver according to claim 1, characterized in that, while holding the on-off button ( 26 ) the slide switch ( 38 ) and that the on / off button ( 26 ) is then blocked when the push button ( 39 ) is in the middle position. Cordless screwdriver according to claim 1, characterized in that it - after inserting a board carrying the electrical parts or wired with them ( 36 ) with battery ( 40 ), an engine ( 46 ), an on / off button ( 26 ), a slide switch ( 38 ) with switch button ( 39 ), two light-emitting diodes ( 57 . 58 ) and one as a window ( 59 ) serving, transparent plastic part and the transmission housing ( 18 ) into the first half shell ( 16 ), then adding the second half sheep ( 17 ) and screwing the half-shells ( 16 . 17 ) with only four identical screws - ready assembled. Cordless screwdriver according to claim 1, characterized in that on each half-shell ( 16 . 17 ) in the region of the handle ( 14 ) is arranged a large area, beaded protruding rubber jacket with nub structure. Cordless screwdriver according to claim 1, characterized in that the machine side fixed mating contacts ( 34 ) in conjunction with a by means of an on-off button ( 26 ) movable and thereby with the mating contacts ( 34 ) and when releasing the on / off button ( 26 ) easily detachable contact plate ( 32 ) serve as an on / off switch. Cordless screwdriver according to claim 1, characterized in that the on-off switch ( 26 ) over approximately the entire length of the handle ( 14 ) and in conjunction with a short actuating stroke of 1 to 5 mm, preferably 2 mm, can be actuated by switching on at any point. Cordless screwdriver according to claim 1, characterized in that the on-off switch ( 26 ) by means of two coil springs ( 28 . 30 ) biased against the actuating direction on the housing ( 12 ) is supported. Cordless screwdriver according to claim 1, characterized in that only a single, elongated, slender lithium-ion (Li-ion) cell as a battery ( 40 ) in the handle ( 14 ) is arranged. Cordless screwdriver according to claim 1, characterized in that its work spindle ( 20 ) instead of a chuck a polygon socket ( 21 ) for use with matching screw or drill bits with multi-edge shank. Impact wrench according to the preamble of claim 1, characterized in that the battery ( 40 ) inside the handle ( 14 ) by means of half shells ( 16 . 17 ) of the housing ( 12 ) held in a tongs-like position and serves as a means for stiffening the housing structure.