DE20113587U1 - Cleaning lance with cleaning nozzle head rotating in two planes for full container cleaning - Google Patents
Cleaning lance with cleaning nozzle head rotating in two planes for full container cleaningInfo
- Publication number
- DE20113587U1 DE20113587U1 DE20113587U DE20113587U DE20113587U1 DE 20113587 U1 DE20113587 U1 DE 20113587U1 DE 20113587 U DE20113587 U DE 20113587U DE 20113587 U DE20113587 U DE 20113587U DE 20113587 U1 DE20113587 U1 DE 20113587U1
- Authority
- DE
- Germany
- Prior art keywords
- cleaning
- planes
- lance
- full container
- nozzle head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000004140 cleaning Methods 0.000 title claims description 20
- 239000007921 spray Substances 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000012459 cleaning agent Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
- B08B9/0936—Cleaning containers, e.g. tanks by the force of jets or sprays using rotating jets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Nozzles (AREA)
Description
Beschreibung der GebrauchsmusteranmeldungDescription of the utility model application
Reinigungslanze mit, in zwei Ebenen rotierenden Reinigungssprühdüsenkopf fürCleaning lance with cleaning spray nozzle head rotating in two levels for
360 Grad Behältervollreinigung360 degree full container cleaning
Der Zweck der Erfindung ist es, ein kompaktes, rotierendes Reinigungsgerät aus Edelstahl, für die Behälterinnenvollreinigung im Chemiebereich zu konzipieren, das aufgrund der Düsenbewegungsmechanik in der Lage ist, unabhängig vom Reinigungsmittel, unter Berücksichtigung der strengen Anforderungen der FDA, validierbar in allen Einbaulagen, Behälter, Tanks oder Silos bis zu einem Volumen von 900 cbm, in kürzester Zeit, ohne Erwärmung des Reinigungsmittels, mit einem 360 Grad ergebenden Sprühbildes, bei geringem Reinigungsmittelvolumenaufwand, komplett zu säubern.The purpose of the invention is to design a compact, rotating cleaning device made of stainless steel for the complete cleaning of the inside of containers in the chemical sector, which, due to the nozzle movement mechanism, is able to completely clean containers, tanks or silos up to a volume of 900 cbm, regardless of the cleaning agent, taking into account the strict requirements of the FDA, validatable in all installation positions, in the shortest possible time, without heating the cleaning agent, with a 360-degree spray pattern, and with a low volume of cleaning agent.
Der Rotationsreinigungskopf wird über ein Motorträgerrohr (3) mit Behälterflanschbefestigung (15) und seitlichem Reinigungsmittelanschluß (13) mit Spülflüssigkeit versorgt.The rotary cleaning head is supplied with rinsing liquid via a motor support tube (3) with container flange fastening (15) and lateral cleaning agent connection (13).
Aufgrund der mehrlagigen, motorseitigen Wellenabdichtungen (14) ergeben sich Betriebsdrücke bis max. 40 bar. Motorausführung Ex-geschützt Zone 0.The multi-layer shaft seals (14) on the motor side result in operating pressures of up to 40 bar. Motor design explosion-proof Zone 0.
Die Rotationsmitnahme vom Motor zum Sprühkopf, erfolgt über die Welle (1). Die Reinigungsflüssigkeit gelangt über die Einlaßbohrungen, des, mit der Antriebswelle (1) und mit dem Unterkörper (6) fest verschraubten Trägerkörpers (2), durch die Innenbohrung des Kegelrades (5) nach außen auf die rotierenden Düsenspitzen (7).The rotational drive from the motor to the spray head is carried out via the shaft (1). The cleaning fluid passes through the inlet holes of the carrier body (2), which is firmly screwed to the drive shaft (1) and the lower body (6), through the inner hole of the bevel gear (5) to the outside and onto the rotating nozzle tips (7).
Das Trägerrohr (3) bildet mit dem Kopfoberteil (9) und dem Kegelradkörper (4), durch die Verschraubung, eine feststehende Einheit.The support tube (3) forms a fixed unit with the head upper part (9) and the bevel gear body (4) through the screw connection.
Der rotierende Kopf, bestehend aus den Elementen (11), (7) und (10), bildet eine Einheit und ist gegen Herabfallen mit dem, durch seitliche Gewindestifte, arretierten Stellring (12), gesichert. Die Lagerung aller rotierenden Teile erfolgt über die PTFE-Buchsen (A) (B) (C) und (D).The rotating head, consisting of the elements (11), (7) and (10), forms a unit and is secured against falling by the adjusting ring (12) which is locked by lateral threaded pins. All rotating parts are supported by the PTFE bushings (A) (B) (C) and (D).
Durch die motorgetriebene Drehbewegung des Unterkörpers (6), wird über die Kegelradübersetzung, der Düsenspitzenträger (11) in Rotation versetzt.The motor-driven rotary movement of the lower body (6) causes the nozzle tip carrier (11) to rotate via the bevel gear transmission.
Der Düsenspitzenträger, mit eingeschraubten Düsenspitzen (wahlweise zweier, dreier oder vierer Anordnung), rotiert um seine eigene Achse, gleichzeitig dreht der Unterkörper, wobei die Düsen zusätzlich eine 360 Grad-Bewegung ausführen. Diese Bewegungsanordnung ergibt ein flächendeckendes Sprühbild.The nozzle tip carrier, with screwed-in nozzle tips (optionally in two, three or four arrangements), rotates on its own axis, while the lower body rotates at the same time, with the nozzles also performing a 360-degree movement. This movement arrangement results in a comprehensive spray pattern.
Eine Selbstschmierung der Verzahnungsübersetzung bzw. der Lagerungen, erfolgt durch die, aus den Öffnungsbohrungen der Mitnahmefeststellschraube (10), austretenden Reinigungsflüssigkeit.Self-lubrication of the gear ratio and the bearings is achieved by the cleaning fluid emerging from the opening holes of the drive locking screw (10).
Durch den beschriebenen Bewegungszylklus ergeben sich äußerst kurze Reinigungszeiten (< 10 min.) bei geringen Anlagestillzeiten und reduzierte Kosten.The described movement cycle results in extremely short cleaning times (< 10 min.) with minimal system downtime and reduced costs.
Bei dem zum Patent angemeldetem Reinigungsgerät, werden bis zu 70 % Reinigungsmittel, gegenüber anderen Verfahren, eingespart.The patent-pending cleaning device saves up to 70% of cleaning agents compared to other methods.
Die Reinigungslanze ist integrierbar in automatische Reinigungen, bei frei wählbarer Einbauposition.The cleaning lance can be integrated into automatic cleaning systems, with freely selectable installation position.
Alle produktberührenden Teile sind aus nichtrostendem Edelstahl und für alle Reinigungsmittel geeignet.All parts that come into contact with the product are made of stainless steel and are suitable for all cleaning agents.
Erfolgreiche Versuche wurden bereits, in ortsansässigen Großbetrieben bis zur Serienreife, durchgeführt.Successful trials have already been carried out in large local companies up to series production readiness.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20113587U DE20113587U1 (en) | 2001-08-16 | 2001-08-16 | Cleaning lance with cleaning nozzle head rotating in two planes for full container cleaning |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20113587U DE20113587U1 (en) | 2001-08-16 | 2001-08-16 | Cleaning lance with cleaning nozzle head rotating in two planes for full container cleaning |
Publications (1)
Publication Number | Publication Date |
---|---|
DE20113587U1 true DE20113587U1 (en) | 2002-02-14 |
Family
ID=7960596
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE20113587U Ceased DE20113587U1 (en) | 2001-08-16 | 2001-08-16 | Cleaning lance with cleaning nozzle head rotating in two planes for full container cleaning |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE20113587U1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE20302478U1 (en) | 2003-02-17 | 2003-07-10 | Becker, Peter, Dipl.-Ing., 59423 Unna | Rotating and protected jet cleaner for the interior of vessels/containers, with a self-cleaning action, has a variety of replacement cleaning heads to match the cleaning conditions |
EP2540386A1 (en) * | 2011-06-29 | 2013-01-02 | Alfa Laval Corporate AB | System and method for ejecting liquid into a container for mixing and cleaning purposes |
CN105307787A (en) * | 2012-11-08 | 2016-02-03 | 阿尔法拉瓦尔股份有限公司 | Liquid ejection system with nozzle having two outlets |
CN108687079A (en) * | 2017-03-31 | 2018-10-23 | 涩谷机器株式会社 | Wash mill |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2766065A (en) | 1954-07-29 | 1956-10-09 | Turco Products Inc | Apparatus for cleaning tanks and the like |
GB1167923A (en) | 1966-12-29 | 1969-10-22 | John Gilchrist Hamilton | Improvements in or relating to the Cleaning of Vessels. |
DE2437948A1 (en) | 1974-08-07 | 1976-02-19 | Kaercher Fa Alfred | Spray device cleaning container's interior surfaces - has internal hollow chamber connecting input and output pipes |
DE7538187U (en) | 1975-11-29 | 1976-04-01 | Fa. Alfred Kaercher, 7057 Winnenden | BARREL CLEANER |
-
2001
- 2001-08-16 DE DE20113587U patent/DE20113587U1/en not_active Ceased
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2766065A (en) | 1954-07-29 | 1956-10-09 | Turco Products Inc | Apparatus for cleaning tanks and the like |
GB1167923A (en) | 1966-12-29 | 1969-10-22 | John Gilchrist Hamilton | Improvements in or relating to the Cleaning of Vessels. |
DE2437948A1 (en) | 1974-08-07 | 1976-02-19 | Kaercher Fa Alfred | Spray device cleaning container's interior surfaces - has internal hollow chamber connecting input and output pipes |
DE7538187U (en) | 1975-11-29 | 1976-04-01 | Fa. Alfred Kaercher, 7057 Winnenden | BARREL CLEANER |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE20302478U1 (en) | 2003-02-17 | 2003-07-10 | Becker, Peter, Dipl.-Ing., 59423 Unna | Rotating and protected jet cleaner for the interior of vessels/containers, with a self-cleaning action, has a variety of replacement cleaning heads to match the cleaning conditions |
EP2540386A1 (en) * | 2011-06-29 | 2013-01-02 | Alfa Laval Corporate AB | System and method for ejecting liquid into a container for mixing and cleaning purposes |
WO2013000707A1 (en) * | 2011-06-29 | 2013-01-03 | Alfa Laval Corporate Ab | System and method for ejecting liquid into a container for mixing and cleaning purposes |
US10369602B2 (en) | 2011-06-29 | 2019-08-06 | Alfa Laval Corporate Ab | System and method for ejecting liquid into a container for mixing and cleaning purposes |
CN105307787A (en) * | 2012-11-08 | 2016-02-03 | 阿尔法拉瓦尔股份有限公司 | Liquid ejection system with nozzle having two outlets |
US9987668B2 (en) | 2012-11-08 | 2018-06-05 | Alfa Laval Corporate Ab | Liquid ejection system with nozzle having two outlets |
CN108687079A (en) * | 2017-03-31 | 2018-10-23 | 涩谷机器株式会社 | Wash mill |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
R207 | Utility model specification |
Effective date: 20020321 |
|
R163 | Identified publications notified |
Effective date: 20020313 |
|
R165 | Request for cancellation or ruling filed | ||
R168 | Utility model cancelled |
Effective date: 20030210 |