DE10328746A1 - Multi-stage heat exchange apparatus and method of making such apparatus - Google Patents
Multi-stage heat exchange apparatus and method of making such apparatus Download PDFInfo
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- DE10328746A1 DE10328746A1 DE10328746A DE10328746A DE10328746A1 DE 10328746 A1 DE10328746 A1 DE 10328746A1 DE 10328746 A DE10328746 A DE 10328746A DE 10328746 A DE10328746 A DE 10328746A DE 10328746 A1 DE10328746 A1 DE 10328746A1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/1684—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section
- F28D7/1692—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section with particular pattern of flow of the heat exchange media, e.g. change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/0406—Layout of the intake air cooling or coolant circuit
- F02B29/0412—Multiple heat exchangers arranged in parallel or in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/045—Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
- F02B29/0462—Liquid cooled heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0066—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0066—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids
- F28D7/0083—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids with units having particular arrangement relative to a supplementary heat exchange medium, e.g. with interleaved units or with adjacent units arranged in common flow of supplementary heat exchange medium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
- F28D9/005—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
- F28D9/0056—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another with U-flow or serpentine-flow inside conduits; with centrally arranged openings on the plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0093—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/18—Arrangements or mounting of liquid-to-air heat-exchangers
- F01P2003/182—Arrangements or mounting of liquid-to-air heat-exchangers with multiple heat-exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2060/00—Cooling circuits using auxiliaries
- F01P2060/16—Outlet manifold
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
- F01P7/165—Controlling of coolant flow the coolant being liquid by thermostatic control characterised by systems with two or more loops
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/02—Fastening; Joining by using bonding materials; by embedding elements in particular materials
- F28F2275/025—Fastening; Joining by using bonding materials; by embedding elements in particular materials by using adhesives
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Abstract
Die vorliegende Erfindung betrifft eine Vorrichtung zum mehrstufigen Wärmeaustausch und ein Verfahren zum Herstellen einer derartigen Vorrichtung, bei dem wenigstens drei strömungsfähige Medien (Fluide) in drei Strömungseinrichtungen zum Einsatz kommen, die sich in wenigstens zwei Wärmetausch- oder Strömungsbaugruppen untergliedern. Letztere bestehen aus wenigstens jeweils zwei Strömungselementen, welche derart angeordnet sind, dass sie alternierend von verschiedenen Fluiden durchströmt werden. Ferner erfolgt die Verteilung der Fluide auf die Strömungselemente für im wesentlichen flüssige Fluide über gas- und flüssigkeitsdicht verbundene Fluidsammel- und/oder -verteileinrichtung. Die Hauptströmungsrichtungen aller Fluide in den Strömungselementen liegen in zueinander im wesentlichen parallelen Ebenen. Wenigstens zwei Strömungsbaugruppen sind direkt und/oder über Fluidverteileinrichtungen strömungsverbunden wenigstens bezüglich einer Strömungseinrichtung in Reihe geschaltet.The present invention relates to a multi-stage heat exchange apparatus and a method of manufacturing such apparatus in which at least three fluid media (fluids) are used in three flow devices which are subdivided into at least two heat exchange or flow assemblies. The latter consist of at least two flow elements, which are arranged such that they are alternately flowed through by different fluids. Furthermore, the distribution of the fluids to the flow elements for substantially liquid fluids via gas and liquid tight connected fluid collection and / or distribution takes place. The main flow directions of all fluids in the flow elements lie in mutually substantially parallel planes. At least two flow assemblies are connected in series directly and / or fluidly connected via fluid distribution means at least with respect to a flow device.
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum mehrstufigen Wärmeaustausch und ein Verfahren zur Herstellung einer derartigen Vorrichtung.The The present invention relates to a multistage device heat exchange and a method of manufacturing such a device.
Die Anforderungen an heutige Kühlungs- und Klimatisierungssysteme in Fahrzeugen nehmen stetig zu. Dies liegt einerseits daran, dass der Kühlungsbedarf insgesamt ansteigt, und andererseits an der notwendigen Verbesserung des Wirkungsgrades von Kühlsystemen, die immer weiter vorangetrieben wird. Die verbesserte Ausnutzung von Wärmequellen und Wärmesenken kann insbesondere in einem Gesamtkonzept zu einem höheren Nutzungsgrad und darüber zu einer Verringerung des Verbrauchs führen. In diesem Gesamtkonzept spielt die Gestaltung von Wärmetauschern eine zentrale Rolle.The Requirements for today's cooling and Air conditioning systems in vehicles are steadily increasing. This is on the one hand because of the need for cooling on the whole, and on the other hand, the necessary improvement the efficiency of cooling systems, which is being pushed further and further. The improved utilization from heat sources and heat sinks especially in an overall concept can lead to a higher degree of utilization and above lead to a reduction in consumption. In this overall concept plays the design of heat exchangers a central role.
Kühl- und Heizkonzepte des heutigen Stands der Technik sehen in der Regel die einstufige Wärmeübertragung in Wärmetauschern vor. Dabei werden Fluide, wie z. B. Kühlmittel, Kältemittel, Öl, Abgas- oder Ladeluft gekühlt oder erwärmt. Normalerweise ist der mit einer einstufigen Temperierung erreichbare Wirkungsgrad limitiert. Um die Leistungsfähigkeit von Kühlkreisläufen zu verbessern, ist es daher in einigen Fällen sinnvoll, ein Fluid über zwei Stufen abzukühlen oder aufzuwärmen. Dies ist dann möglich, wenn neben dem zu temperierenden Fluid zwei weitere Fluide zur Verfügung stehen, die auf zwei unterschiedlichen Temperaturniveaus liegen.Cold and Heating concepts of the current state of the art usually see the single-stage heat transfer in heat exchangers in front. In this case, fluids such. As coolant, refrigerant, oil, exhaust or charge air cooled or heated. Normally, this is achievable with a single-stage temperature control Efficiency limited. To improve the performance of cooling circuits Therefore, in some cases it makes sense to have a fluid over two stages cool or warm up. This is possible if, in addition to the fluid to be tempered, two further fluids are available, which are at two different temperature levels.
Nachteil der zweistufigen Temperierung von Fluiden ist in der Regel, dass der Einsatz von zwei konventionell hintereinandergeschalteten Wärmetauschern mit deutlich höheren Kosten sowie größerem Bauraumbedarf verbunden ist.disadvantage The two-stage temperature control of fluids is usually that the use of two conventional series-connected heat exchangers with significantly higher Costs and larger space requirements connected is.
Der Erfindung liegt daher die Aufgabe zugrunde, eine Vorrichtung zu schaffen, bei dem die wenigstens zweistufige Kühlung oder Erwärmung eines Fluids kompakt und kostengünstig umgesetzt werden kann.Of the Invention is therefore based on the object to a device create, in which the at least two-stage cooling or heating of a Fluids compact and inexpensive can be implemented.
Die Aufgabe wird erfindungsgemäß durch eine Vorrichtung gemäß Anspruch 1 gelöst. Das erfindungsgemäße Verfahren zur Herstellung einer solchen Vorrichtung ist Gegenstand des Anspruchs 20. Bevorzugte Ausführungsformen und Weiterbildungen sind Gegenstand der Unteransprüche.The The object is achieved by a Device according to claim 1 solved. The inventive method for the production of such a device is the subject of the claim 20. Preferred embodiments and further developments are the subject of the dependent claims.
Die erfindungsgemäße Vorrichtung zum Austausch von Wärme weist wenigstens drei Strömungseinrichtungen auf, welche von wenigstens einem strömungsfähigen Medium (Fluid) durchströmt werden. Nach der Durchströmung der einzelnen Strömungseinrichtungen können zumindest zwei der wenigstens drei Fluide auch im Wärmeübertrager gemischt und gemeinsam abgeführt werden.The inventive device to exchange heat has at least three flow devices on which flows through at least one flowable medium (fluid). After the flow the individual flow facilities can at least two of the at least three fluids also in the heat exchanger mixed and discharged together become.
Vorzugsweise wird in der ersten Strömungsbaugruppe der Kühlung oder Heizung der größere Anteil der Wärmeleistung übertragen, vorzugsweise über 60%, im Besonderen bis zu 70%. Unter strömungsfähigen Medien beziehungsweise Fluiden werden im Rahmen der Erfindung flüssige und/oder gasförmige Medien beliebiger Viskosität verstanden, wie insbesondere, aber nicht ausschließlich Öle, Flüssigkeiten, insbesondere hoher Verdampfungswärme, Wasser, Luft oder Gase sowie Kältemittel, die verdampfen oder kondensieren können. Die strömungsfähigen Medien können dabei auch Zusätze beispielsweise zur Korrosionshemmung enthalten.Preferably is in the first flow assembly the cooling or heating the larger proportion transmit the heat output, preferably over 60%, in particular up to 70%. Under flowable media, respectively Fluids are in the context of the invention, liquid and / or gaseous media of any viscosity understood, in particular, but not exclusively oils, liquids, especially high heat of vaporization, Water, air or gases and refrigerants, which can evaporate or condense. The flowable media can as well as additives, for example for corrosion inhibition included.
Ferner weist die erfindungsgemäße Vorrichtung für wenigsten eine von im wesentlichen flüssigen Fluiden durchströmte Strömungseinrichtung wenigstens eine Fluidzuflusseinrichtung, wenigstens eine Fluidsammel- und/oder – verteileinrichtung und wenigstens eine Fluidabflusseinrichtung auf.Further has the device according to the invention for the least one of essentially liquid Fluids flowed through flow device at least one fluid supply device, at least one fluid collection device and / or distribution device and at least one fluid drainage device.
Erfindungsgemäß sind wenigstens zwei Strömungsbaugruppen vorgesehen, mit wenigstens jeweils zwei Strömungselementen, welche derart angeordnet sind, dass letztere alternierend von verschiedenen Fluiden durchströmt werden. Weiterhin sind die zu einer von im wesentlichen flüssigen Fluiden durchströmten Strömungseinrichtung gehörigen Strömungselemente form- und/oder stoff- und/oder kraftschlüssig, im wesentlichen gas- und flüssigkeitsdicht mit wenigstens einer Fluidsammel- und/oder Verteileinrichtung verbunden.At least according to the invention two flow assemblies provided with at least two respective flow elements, which are such are arranged, that the latter alternately of different fluids flows through become. Furthermore, they are one of substantially liquid fluids perfused flow device associated flow elements form and / or substance and / or non-positively, essentially gas and liquid tight connected to at least one fluid collection and / or distribution device.
Erfindungsgemäß liegen dabei die Hauptströmungsrichtungen aller Fluide in den Strömungselementen in zueinander im wesentlichen parallelen Ebenen. Ferner sind zwei Strömungsbaugruppen der erfindungsgemäßen Vorrichtung direkt form- und/oder stoff- und/oder kraftschlüssig und/oder über eine Fluidverteileinrichtung strömungsverbunden wenigstens bezüglich einer Strömungseinrichtung in Reihe geschaltet.According to the invention while the main flow directions all fluids in the flow elements in mutually substantially parallel planes. Further, two flow assemblies the device according to the invention directly positive and / or material and / or non-positive and / or via a Fluid distribution device fluidly connected at least as regards a flow device connected in series.
Unter einer Strömungseinrichtung wird dabei eine Einrichtung verstanden, durch welche ein flüssiges beziehungsweise gasförmiges Medium fließen beziehungsweise strömen kann und welche, im Falle der von im wesentlichen flüssigen Fluiden durchströmten Strömungseinrichtungen, im wesentlichen gas- und flüssigkeitsdicht gegen den sie umgebenden Raum abgegrenzt ist. Die Strömungseinrichtungen werden hierbei durch strömungsverbunden in Reihe und/oder parallel geschaltete Strömungselemente gebildet.Under a flow device This means a device through which a liquid or gaseous Medium flow respectively stream can and which, in the case of substantially liquid fluids perfused Flow devices, essentially gas and liquid tight is delimited against the surrounding space. The flow facilities are connected by flow formed in series and / or parallel flow elements.
In einer bevorzugten Weiterbildung der erfindungsgemäßen Vorrichtung werden diese Strömungselemente zumindest abschnittsweise von insbesondere, aber nicht ausschließlich, Hohlscheiben, Flachrohren, Platten und/oder Schichten gebildet. Unter Hohlscheiben, Platten oder Schichten werden dabei im wesentlichen gas- und flüssigkeitsdichte Hohlkörper mit Ein- und Auslassöffnungen verstanden, deren längen- und breitenmäßige Ausdehnung deutlich größer als deren Höhe ist. Unter Flachrohren werden hierbei Rohre verstanden, die im Querschnitt eine lange Seite und eine gegenüber dieser langen Seite wesentlich kürzere Seite aufweisen.In a preferred embodiment of the device according to the invention these flow elements are at least partially from ins special, but not exclusive, hollow discs, flat tubes, plates and / or layers formed. Hollow disks, plates or layers are understood to mean essentially gas-tight and liquid-tight hollow bodies with inlet and outlet openings whose lengthwise and widthwise extent is significantly greater than their height. The term "flat tubes" is understood to mean tubes which have a long side in cross-section and a side which is much shorter in relation to this long side.
Die Strömungselemente können einen oder mehrere Strömungskanäle für das hindurchfließende beziehungsweise -strömende Medium aufweisen. Sie können geradlinig verlaufen, jedoch auch mehrere gekrümmte Abschnitte aufweisen. Daneben können die Strömungselemente auch tordierte Abschnitte aufweisen, das heißt solche Abschnitte, in denen das Strömungselement in sich verdreht beziehungsweise verdrillt wird.The flow elements can one or more flow channels for the flowing or -strömende Have medium. You can straight, but also have several curved sections. In addition, you can the flow elements also have twisted sections, that is those sections in which the flow element twisted or twisted in itself.
Unter einer Fluidverteil- und/oder -sammeleinrichtung werden im Rahmen der Erfindung im Falle der von im wesentlichen flüssigen Fluiden durchströmten Strömungseinrichtungen im wesentlichen gas- und flüssigkeitsdichte Hohlkörper verstanden, in welchen Fluide strömen beziehungsweise fließen können und in welchen diese gesammelt werden. Gleichzeitig können diese Fluidverteil- und/oder -sammeleinrichtungen jedoch auch dazu dienen, die jeweiligen Fluide auf mehrere Strömungselemente zu verteilen beziehungsweise aus verschiedenen Strömungselementen wieder zu sammeln.Under a Fluidverteil- and / or -ammolleeinrichtung be in the frame of the invention in the case of substantially liquid fluids perfused flow devices essentially gas and liquid density hollow body understood, in which fluids can flow or flow and in which these are collected. At the same time, these can However, fluid distribution and / or collection facilities also serve distribute the respective fluids to several flow elements or to collect from different flow elements again.
Unter strömungsverbunden wird im Rahmen der Erfindung verstanden, dass ein Fluid zwischen den Strömungselementen, Fluidverteil- und/oder – sammeleinrichtungen fließen beziehungsweise strömen kann. Unter im wesentlichen gas- und flüssigkeitsdicht wird insbesondere, aber nicht ausschließlich eine Unterteilung durch Trenneinrichtungen verstanden, so dass entlang bestimmter Richtungen der Strömungseinrichtungen, Strömungselemente, Fluidverteil- und/oder -sammeleinrichtungen kein Fluid an der jeweiligen Trenneinrichtung vorbeifließen beziehungsweise -strömen kann.Under flow-connected is understood in the context of the invention that a fluid between the Flow elements, Fluid distribution and / or - collecting devices flow or stream can. Substantially gas and liquid-tight becomes, in particular, but not exclusively a subdivision understood by separating devices, so that along certain directions of flow facilities, Flow elements, Fluidverteil- and / or-gathering no fluid at the respective Pass separator or currents can.
Unter Strömungs- beziehungsweise Hauptströmungsrichtung eines Fluids wird die Richtung verstanden, welche das Fluid innerhalb einer Strömungseinrichtung, eines Strömungselements und/oder einer Fluidverteil- und/oder – sammeleinrichtung vorzugsweise annimmt, wobei Richtungsänderungen des Fluids, die lokal begrenzt sind, außer Acht gelassen werden.Under flow or main flow direction A fluid is understood to mean the direction of the fluid within a flow device, a flow element and / or a Fluidverteil- and / or - collecting device preferably assuming directional changes of the fluid locally are limited, ignore to be left.
In einer bevorzugten Ausführungsform handelt es sich bei den Fluidverteil- und/oder -sammeleinrichtungen im weiteren Sinne um Sammel- und/oder Verteilungsrohre.In a preferred embodiment these are the fluid distribution and / or collection devices in the further Meaning around collection and / or distribution pipes.
In einer weiteren bevorzugten Ausführungsform wird wenigstens eine Fluidsammel- und/oder -verteileinrichtung zumindest zum Teil aus längsseitig angeordneten Öffnungen in den Strömungselementen gebildet, wobei eine erste Anzahl einfache Öffnungen Fluidein- und -auslässe zu benachbarten Strömungselementen bilden und wobei um eine zweite Anzahl Öffnungen Dichteinrichtungen angeordnet sind, um im entsprechenden Strömungselement Durchlässe zu bilden, durch welche hierzu benachbarte Strömungselemente strömungsverbunden sind.In a further preferred embodiment At least one fluid collection and / or distribution device is at least partly from longitudinally arranged openings in the flow elements formed, wherein a first number of simple openings Fluidein- and outlets to adjacent flow elements form and wherein a second number of openings sealing devices are arranged to form passages in the corresponding flow element, through which adjacent flow elements are fluidly connected.
Unter der ersten Anzahl längsseitig angeordneter Öffnungen in Strömungselementen, vorzugsweise in Hohlscheiben, Platten oder Schichten werden im Rahmen der Erfindung, insbesondere, aber nicht ausschließlich, runde Ausstanzungen oder Bohrlöcher verstanden, die in den wesentlich längeren und breiteren Seiten der Strömungselemente vorgesehen sind.Under the first number along the side arranged openings in flow elements, preferably in hollow discs, plates or layers are in the frame of the invention, in particular, but not exclusively, round Punches or drill holes understood in the much longer and broader pages the flow elements provided are.
Unter den Dichteinrichtungen um die zweite Anzahl längsseitig angeordneter Öffnungen in Strömungselementen, vorzugsweise in Hohlscheiben, Platten, oder Schichten werden im Rahmen der Erfindung, insbesondere, aber nicht ausschließlich, an das benachbarte Strömungselement stoff- und/oder form- und/oder kraftschlüssig angrenzende Ausprägungen im entsprechenden Strömungselement oder Dichtringe verstanden.Under the sealing means to the second number of longitudinally arranged openings in flow elements, preferably in hollow discs, plates, or layers are in Scope of the invention, in particular, but not exclusively, to the adjacent flow element fabric and / or form and / or force fit adjacent characteristics in the corresponding flow element or sealing rings understood.
Bevorzugt sind in einzelnen Öffnungen Trennwände im wesentlichen gas- und flüssigkeitsdicht vorgesehen, wodurch eine bevorzugte Steuerung der Fluidverteilung durch, insbesondere, aber nicht ausschließlich, Übereinanderstapeln der gleichen plattenförmigen Strömungselemente ermöglicht wird.Prefers are in individual openings partitions substantially gas and liquid tight provided, whereby a preferred control of the fluid distribution by, in particular, but not exclusively, stacking the same disc-shaped flow elements is possible.
In einer weiteren bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung sind bevorzugt innerhalb der Strömungseinrichtung turbulenzerzeugende und/oder -erhöhende Formelemente vorgesehen, die insbesondere zur Erhöhung des Wärmeübergangskoeffizienten zwischen den Fluiden der verschiedenen Strömungseinrichtungen beitragen. Bevorzugt sind diese turbulenzerzeugenden oder -erhöhenden Formelemente einer Gruppe entnommen, welche insbesondere, aber nicht ausschließlich, Rippen, Stege, Noppen, Furchen, Einprägungen oder Ausfräsungen beinhaltet.In a further preferred embodiment the device according to the invention are preferred within the flow device provided turbulence generating and / or -erhöhende mold elements, in particular to increase the heat transfer coefficient contribute between the fluids of different flow devices. Preference is given to these turbulence-generating or -holding molding elements taken from a group which in particular, but not exclusively, ribs, Webs, pimples, furrows, imprints or milled out includes.
In einer weiteren bevorzugten Ausführungsform sind die turbulenzerzeugenden und/oder -erhöhenden Formelemente in wenigstens einem und/oder zwischen wenigstens zwei Strömungselementen angeordnet. Ferner weist das Profil wenigstens eines Strömungselements bevorzugt turbulenzerzeugende und/oder -erhöhende Eigenschaften auf.In a further preferred embodiment are the turbulence generating and / or increasing mold elements in at least one and / or arranged between at least two flow elements. Furthermore, the profile of at least one flow element preferably has turbulence-generating and / or increasing Properties on.
In einer weiteren bevorzugten Ausführungsform sind Turbulenzeinlagen vorgesehen, bevorzugt zur Einlage in wenigstens ein Strömungselement, insbesondere, aber nicht ausschließlich, in Hohlscheiben, Platten und/oder Schichten.In a further preferred embodiment are turbulence inserts provided, preferably for insertion in at least a flow element, in particular, but not exclusively, in hollow discs, plates and / or layers.
Unter Turbulenzeinlagen werden im Rahmen der Erfindung, insbesondere aber nicht ausschließlich, Bleche verstanden, die turbulenzerzeugende und/oder -erhöhende Formelemente wie z.B. Rippen, Stege, Noppen, Furchen, Einprägungen und/oder Ausfräsungen aufweisen und produktionsvereinfachend in die Strömungselemente eingelegt werden, bevorzugt mit zu den Innenabmaßen der Strömungselemente korrespondierenden Außenabmaßen sowie zur den Verteileinrichtungen mit Dichtigkeitseinrichtung, insbesondere den Ausprägungen in den Strömungselementen korrespondierenden Ausstanzungen für die Durchlässe, durch welche benachbarte Strömungselemente strömungsverbunden sind.Under Turbulence inserts are within the scope of the invention, but in particular not exclusively, Sheet understood, the turbulence-generating and / or-increasing mold elements such as. Have ribs, webs, knobs, grooves, indentations and / or cut-outs and simplifying production are inserted into the flow elements, preferably with to the interior dimensions the flow elements corresponding external dimensions as well to the distribution devices with leaktightness, in particular the characteristics in the flow elements corresponding cutouts for the passages, through which neighboring flow elements flow-connected are.
In einer weiteren bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung sind wenigstens zwei von unterschiedlichen Fluiden durchströmte Strömungselemente längsseitig form- und/oder stoff- und/oder kraftschlüssig miteinander verbunden.In a further preferred embodiment the device according to the invention are at least two flow elements through which different fluids flow longitudinally positively and / or material and / or non-positively connected.
In einer weiteren bevorzugten Ausführungsform sind wenigstens zwei vom gleichen Fluid durchströmte Strömungselemente längsseitig über insbesondere, aber nicht ausschließlich, die dazwischen angeordneten beziehungs weise profileigenen turbulenzerzeugenden und/oder -erhöhenden Formelemente derart verbunden, dass wenigstens ein hierdurch zwischen diesen Strömungselementen entstehender Hohlraum ein Strömungselement für ein anderes Fluid bildet.In a further preferred embodiment at least two flow elements through which the same fluid flows are longitudinally above, in particular but not exclusively, the interposed relationship as profile own turbulence generating and / or increasing Form elements connected such that at least one between these flow elements resulting cavity a flow element for a forms another fluid.
In einer weiteren Ausführungsform sind die Verbindungen der Strömungselemente einer Gruppe entnommen, die Lötverbindungen, Schweißverbindungen oder Klebeverbindungen enthält.In a further embodiment are the connections of the flow elements taken from a group, the solder joints, welds or adhesive bonds.
In einer weiteren bevorzugten Ausführungsform ist wenigstens zwischen zwei von unterschiedlichen Fluiden durchflossenen Strömungselementen wenigstens ein Dichtelement vorgesehen, das insbesondere, aber nicht ausschließlich, von fluidleeren Hohlelementen und/oder Trennelementen gebildet wird.In a further preferred embodiment is at least between two traversed by different fluids Flow elements at least a sealing element provided, in particular, but not exclusively, of empty fluid hollow elements and / or separating elements is formed.
Bevorzugt ist wenigstens ein Dichtelement zwischen in Reihe gestalteten Strömungsbaugruppen angeordnet.Prefers is at least one sealing element between series-shaped flow assemblies arranged.
In einer weiteren bevorzugten Ausführungsform weist wenigstens eines der Dichtelemente, insbesondere, aber nicht ausschließlich, ein fluidleeres Hohlelement, eine Dichtigkeitskontrollöffnung auf. Diese erweist sich insbesondere während der Herstellung der erfindungsgemäßen Vorrichtung von Vorteil. Denn werden dann die einzelnen Strömungseinrichtungen zunächst einzeln mit ihren jeweiligen Fluiden gefüllt und sollte sich die jeweilige Strömungseinrichtung durch beispielsweise einen Fehler im Herstellungsprozess als undicht erweisen, besteht die Möglichkeit, dass sich das austretende Fluid in dem zunächst fluidleeren Hohl- oder auch Blindelement sammelt und durch seinen Austritt an der Dichtigkeitskontrollöffnung die Undichtigkeit nachweist.In a further preferred embodiment has at least one of the sealing elements, in particular, but not exclusively, a fluid-empty hollow element, a tightness control opening. These proves especially during the preparation of the device according to the invention advantageous. Because then the individual flow devices are first individually filled with their respective fluids and should the respective flow device by, for example is a failure in the manufacturing process as leaking, there is the Possibility, that the exiting fluid in the initially empty hollow or also collects dummy element and by its exit at the Dichtigkeitskontrollöffnung the Leakage proves.
Das Verfahren, zunächst jede einzelne Strömungseinrichtung mit ihrem entsprechenden Fluid zu befüllen, ermöglicht es jedoch auch, durch den Übertritt des jeweils befüllten Fluids in eine zweite Strömungseinrichtung die erfindungsgemäße Gas- und Flüssigkeitsdichtigkeit der verschiedenen Strömungseinrichtungen gegeneinander zu überprüfen.The Procedure, first every single flow device However, with their corresponding fluid to fill, it also allows by the transfer each filled Fluids in a second flow device the gas and liquid tightness the various flow facilities to check against each other.
In einer weiteren bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung weist wenigstens eines der Dichtelemente wenigstens einen Dichtigkeitssensor auf, der im Falle eines Fluidaustritts aus einer der Strömungseinrichtungen bewirkt, dass ein physisch wahrnehmbares Signal ausgegeben wird.In a further preferred embodiment the device according to the invention At least one of the sealing elements has at least one leak-tightness sensor on, in the case of fluid leakage from one of the flow devices causes a physically audible signal to be output.
In einer weiteren bevorzugten Ausführungsform sind wenigstens zwei Strömungsbaugruppen in im wesentlichen thermisch isolierender Weise voneinander getrennt, beispielsweise durch lediglich räumlich beabstandete Anordnung, und/oder aber auch durch insbesondere dazwischen angeordnete fluidleere Hohlelemente.In a further preferred embodiment are at least two flow assemblies separated from one another in a substantially thermally insulating manner, for example, by only spatially spaced arrangement, and / or but in particular in between arranged fluid empty hollow elements.
In einer weiteren bevorzugten Ausführungsform sind innerhalb wenigstens eines Strömungselements Formelemente vorgesehen, welche zumindest abschnittsweise die Hauptströmungsrichtung des im Strömungselement strömenden Fluids ändern.In a further preferred embodiment are within at least one flow element form elements provided, which at least partially the main flow direction in the flow element flowing Change fluids.
In einer weiteren Ausführungsform wird wenigstens einer Strömungseinrichtung über wenigstens eine weitere Zuflusseinrichtung ein Fluid, insbesondere, aber nicht ausschließlich, ein solches, welches dem Fluid in dieser Strömungseinrichtung entspricht, beigemischt.In a further embodiment is at least one flow device via at least another inflow means a fluid, in particular, but not exclusively, one which corresponds to the fluid in this flow device, added.
In einer weiteren bevorzugten Ausführungsform erfolgt die erfindungsgemäße Reihenschaltung von wenigstens zwei Strömungsbaugruppen bezüglich wenigstens einer Strömungseinrichtung derart, dass die Temperaturgradienten des Fluids dieser Strömungseinrichtung entlang des Strömungswegs dieses Fluids von der Fluidzuflusseinrichtung zur Fluidabflusseinrichtung dieser Strömungseinrichtung jeweils in Bezug auf die anderen, die Strömungsbaugruppen der Strömungsbaugruppenreihenschaltung durchströmenden Fluide betragsmäßig im wesentlichen immer kleiner werden.In a further preferred embodiment, the series connection of at least two flow assemblies with respect to at least one flow device takes place such that the temperature gradients of the fluid of this flow device along the flow path of this fluid from the fluid supply device to the fluid drain device of this flow device in each case with respect to the other, the flow assemblies of the flow assembly series circuit Fluide in terms of wesentli always get smaller.
In einer weiteren bevorzugten Ausführungsform erfolgt eine Mischung von Fluiden im Wärmetauscher, wobei unterschiedliche Anteile des Gesamtfluids unterschiedliche Strömungselemente durchströmen können.In a further preferred embodiment There is a mixture of fluids in the heat exchanger, with different Shares of the total fluid can flow through different flow elements.
Eine weitere bevorzugte Ausführungsform erlaubt eine Trennung eines Fluids im Wärmetauscher, wobei unterschiedliche Anteile des aufgeteilten Fluids unterschiedliche Strömungselemente durchströmen können.A further preferred embodiment allowed a separation of a fluid in the heat exchanger, wherein different proportions of the divided fluid are different Flow elements can flow through.
In einer weiteren bevorzugten Ausführungsform erfolgt der Wärmeaustausch in einzelnen Strömungsbaugruppen über Kondensation oder Verdampfung eines Fluids.In a further preferred embodiment the heat exchange takes place in individual flow assemblies via condensation or evaporation of a fluid.
In weiteren bevorzugten Ausführungsformen können die einzelnen Strömungsbaugruppen als Kreuz-, Gegen- oder Gleichstromwärmetauscheinheiten betrieben werden.In Further preferred embodiments, the individual flow assemblies operated as cross, counter or DC heat exchange units become.
In einer weiteren bevorzugten Ausführungsform ist der Wärmeübertrager Teil eines Kühlkreislaufs und die Versorgung der einzelnen Strömungsbaugruppen mit dem Fluid erfolgt über einen weiteren Nieder- und/oder Hochtemperaturkühlkreislauf.In a further preferred embodiment is the heat exchanger Part of a refrigeration cycle and the supply of the individual flow assemblies with the fluid over another low and / or high temperature cooling circuit.
In einer weiteren bevorzugten Ausführungsform der Wärmeübertrager als wenigstens zweistufiger Wärmetauscher zum Einsatz in Land-, Luft- oder Wasserfahrzeugen, insbesondere zur Abgaskühlung für einen Verbrennungsmotor verwendet wird.In a further preferred embodiment the heat exchanger as at least two-stage heat exchanger for use in land, air or water vehicles, in particular for exhaust gas cooling for a Internal combustion engine is used.
Weitere Vorteile, Merkmale und Anwendungsmöglichkeiten der vorliegenden Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen im Zusammenhang mit den Figuren.Further Advantages, features and applications of the present Invention will become apparent from the following description of exemplary embodiments in connection with the figures.
Darin zeigen:In this demonstrate:
Ein
erstes Ausführungsbeispiel
der Erfindung wird nun in Bezug auf die
Hierbei
fließt
in
Anschließend gelangt
Fluid
Von
der untersten Scheibe
Die
Trennwände
Auf
analoge Weise durchströmen
Fluid
Die
fluidleere Blindscheibe
Zwischen
den Scheiben
In
Der
zweite Scheibentyp
In
Den
Durchtritt der Mischung von Fluid
In
In
In
Vorteile
weist diese Variante bei der Kühlung von
Abgasen auf. In der Hochtemperaturströmungsbaugruppe (HT-Strömungsbaugruppe)
mit den Fluiden
Es ist ebenfalls denkbar, dass der zweistufige Wärmeübertrager einen eignen Kühlmittelkreislauf besitzt, d.h. keine Einbindung in den eigentlichen Motorkühlkreislauf vorgesehen ist. Auch kann der NT-Kreislauf über eine eigne Pumpe verfügen.It It is also conceivable that the two-stage heat exchanger has its own coolant circuit has, i. no involvement in the actual engine cooling circuit is provided. The NT circuit can also have its own pump.
Claims (26)
Priority Applications (1)
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DE10328746A DE10328746A1 (en) | 2003-06-25 | 2003-06-25 | Multi-stage heat exchange apparatus and method of making such apparatus |
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DE10328746A DE10328746A1 (en) | 2003-06-25 | 2003-06-25 | Multi-stage heat exchange apparatus and method of making such apparatus |
BRPI0411930-4A BRPI0411930A (en) | 2003-06-25 | 2004-06-09 | multistage heat exchange device and process for manufacturing such a device |
JP2006515866A JP2007506928A (en) | 2003-06-25 | 2004-06-09 | Multi-stage heat exchange device and method for manufacturing such a device |
US10/561,975 US20070125527A1 (en) | 2003-06-25 | 2004-06-09 | Device for multi-stage heat exchange and method for producing one such device |
MXPA05014018A MXPA05014018A (en) | 2003-06-25 | 2004-06-09 | Device for multi-stage heat exchange and method for producing one such device. |
EP04739733A EP1642076A1 (en) | 2003-06-25 | 2004-06-09 | Device for multi-stage heat exchange and method for producing one such device |
PCT/EP2004/006224 WO2004113815A1 (en) | 2003-06-25 | 2004-06-09 | Device for multi-stage heat exchange and method for producing one such device |
CNA2004800180494A CN1813164A (en) | 2003-06-25 | 2004-06-09 | Device for multi-stage heat exchange and method for producing one such device |
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US (1) | US20070125527A1 (en) |
EP (1) | EP1642076A1 (en) |
JP (1) | JP2007506928A (en) |
CN (1) | CN1813164A (en) |
BR (1) | BRPI0411930A (en) |
DE (1) | DE10328746A1 (en) |
MX (1) | MXPA05014018A (en) |
WO (1) | WO2004113815A1 (en) |
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WO2006128701A1 (en) * | 2005-06-03 | 2006-12-07 | Behr Gmbh & Co. Kg | Charge air intercooler |
WO2008092677A1 (en) * | 2007-01-31 | 2008-08-07 | Behr Gmbh & Co. Kg | Heat exchanger |
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DE102018217757A1 (en) * | 2018-10-17 | 2020-04-23 | Volkswagen Aktiengesellschaft | Exhaust gas recirculation cooler and method for cooling exhaust gas from an internal combustion engine with a coolant |
Also Published As
Publication number | Publication date |
---|---|
EP1642076A1 (en) | 2006-04-05 |
WO2004113815A1 (en) | 2004-12-29 |
MXPA05014018A (en) | 2006-03-17 |
US20070125527A1 (en) | 2007-06-07 |
CN1813164A (en) | 2006-08-02 |
BRPI0411930A (en) | 2006-08-15 |
JP2007506928A (en) | 2007-03-22 |
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