DE10320191A1 - Use of fatty acid alkyl esters as flotation agents - Google Patents

Use of fatty acid alkyl esters as flotation agents Download PDF

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Publication number
DE10320191A1
DE10320191A1 DE10320191A DE10320191A DE10320191A1 DE 10320191 A1 DE10320191 A1 DE 10320191A1 DE 10320191 A DE10320191 A DE 10320191A DE 10320191 A DE10320191 A DE 10320191A DE 10320191 A1 DE10320191 A1 DE 10320191A1
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Prior art keywords
flotation
fatty acid
acid alkyl
alkyl esters
reagents
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DE10320191A
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German (de)
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Thomas Dr. Roy
Hans Dr. Stahl
Dirk Flöder
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EKOF FLOTATION GmbH
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EKOF FLOTATION GmbH
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Priority to DE10320191A priority Critical patent/DE10320191A1/en
Priority to PCT/EP2004/004692 priority patent/WO2004098782A1/en
Publication of DE10320191A1 publication Critical patent/DE10320191A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/008Organic compounds containing oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/08Coal ores, fly ash or soot

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Abstract

Gegenstand der Erfindung ist die Verwendung von Reagenzien, die Fettsäurealkylester der Formel DOLLAR A R¶1¶CO(O)R¶2¶ DOLLAR A enthalten, in der R¶1¶ für einen linearen, verzweigten oder cyclischen aliphatischen Kohlenwasserstoffrest mit 6 bis 18 Kohlenstoffatomen und R¶2¶ für einen linearen, verzweigten oder cyclischen Kohlenwasserstoffrest mit 1 bis 8 Kohlenstoffatomen steht, als biologisch abbaubares Flotationshilfsmittel zur Beeinflussung der Oberflächeneigenschaften von zu flotierenden Feststoffen.The invention relates to the use of reagents which contain fatty acid alkyl esters of the formula DOLLAR AR¶1¶CO (O) R¶2¶ DOLLAR A, in which R¶1¶ is a linear, branched or cyclic aliphatic hydrocarbon radical having 6 to 18 carbon atoms and R¶2¶ represents a linear, branched or cyclic hydrocarbon radical with 1 to 8 carbon atoms, as a biodegradable flotation aid for influencing the surface properties of solids to be floated.

Description

Die Erfindung betrifft die Verwendung der nachfolgend beschriebenen Reagenzien als Flotationshilfsmittel.The Invention relates to the use of those described below Reagents as flotation aids.

Zur Sortierung feinstkörniger verunreinigter Gemische von Kohlen, Erzen und anderen Feststoffen hat sich die Flotation durchgesetzt. Dabei wird die unterschiedliche Benetzbarkeit verschiedener Stoffe als Trennmerkmal genutzt und durch Zugabe von Flotationsreagenzien zur Feststofftrübe verstärkt. So werden durch Zugabe einer Reagenzkomponente die Oberflächen des zu flotierenden Minerals hydrophobiert, so dass sich dort die in die Trübe eingebrachten Luftblasen anlagern, die in der Regel den Wertstoff aufschwimmen lassen, wonach die an der Flüssigkeitsoberfläche gebildete feststoffbeladene Schaumschicht getrennt von den restlichen Feststoffen abgezogen wird.to Sorting fine-grained contaminated mixtures of coals, ores and other solids the flotation has prevailed. The different Wettability of different substances used as a separating feature and amplified by adding flotation reagents to the solid slurry. So by adding a reagent component, the surfaces of the mineral to be floated, so that the in the cloudy attached air bubbles, which usually contain the valuable substance float, after which the formed on the surface of the liquid solids-laden foam layer separated from the remaining solids is subtracted.

In der Vergangenheit wurden zur Flotation von Primär-Rohstoffen wie z. B. Steinkohle Steinkohlenteeröle als Sammler- und Schäumer-Flotationsreagenzien eingesetzt, die einen hohen Anteil biologisch nicht oder nur schwer abbaubarer Substanzen wie Phenole enthielten. Im Laufe der Zeit wurden die als Flotationsreagenzien eingesetzten Steinkohlenteeröle mit hohem aromatischen Anteil durch aliphatische Alkohole und unpolare Kohlenwasserstoff-Fraktionen aus der Petrochemie ersetzt. Auch heute noch sind insbesondere international bei der Kohleflotation einfache Alkohole mit niedrigen Flammpunkten wie z. B. Methylisobutylcarbinol (MIBC) und einige andere Alkohole sowie Polyglykole, und auch Petroleum, Kerosine oder Gas-Öle als Flotationsreagenzien im Einsatz, die aber alle biologisch nur schwer abbaubar sind, wodurch der Einsatz derartiger Reagenzien hinsichtlich der Umweltverträglichkeit beeinträchtigt ist.In In the past, flotation of primary raw materials such as B. Coal coal-tar as collector and foamer flotation reagents used a high proportion biologically not or only with difficulty contained degradable substances such as phenols. Over time the coal tar oils used as flotation reagents with high aromatic component due to aliphatic alcohols and non-polar hydrocarbon fractions replaced from petrochemicals. Even today are particularly international in coal flotation simple alcohols with low flash points such as B. methyl isobutyl carbinol (MIBC) and some other alcohols as well as polyglycols, and also petroleum, kerosene or gas oils as flotation reagents in use, but all of which are difficult to biodegrade, which means the use of such reagents with regard to environmental compatibility impaired is.

Der Erfindung liegt die Aufgabe zugrunde, zwecks Verwendung als Flotationshilfsmittel Reagenzien zu finden, die biologisch abbaubar und dennoch geeignet sind, die Oberflächeneigenschaften der flotativ zu sortierenden Feststoffe insbesondere bei der Durchführung der Flotation wirkungsvoll zu beeinflussen.The The object of the invention is to use it as a flotation aid Finding reagents that are biodegradable yet suitable are the surface properties of the solids to be sorted flotatively, especially when carrying out the To influence flotation effectively.

Diese Aufgabe wird gemäß der Erfindung mit als Flotationshilfsmittel verwendeten Reagenzien gelöst, die im Anspruch 1 gekennzeichnet sind. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.This Object is according to the invention solved with reagents used as flotation aids are characterized in claim 1. Advantageous further training the invention are specified in the subclaims.

Flotationsreagenzien, welche die in Anspruch 1 angegebenen Fettsäurealkylester enthalten bzw. aus Gemischen solcher Ester bestehen, haben den Vorteil, dass sie biologisch abbaubar und damit umweltverträglich sind. Außerdem werden beim Einsatz von Gemischen solcher Flotationsreagenzien, die 1 bis 100 % des in Anspruch 1 angegebenen Fettsäurealkylesters enthalten, die arbeits-, lagerungs- und transportrelevanten Aspekte beim Umgang mit diesen Chemikalien verbessert.flotation reagents, which contain the fatty acid alkyl esters specified in claim 1 or consist of mixtures of such esters have the advantage that they are biodegradable and therefore environmentally friendly. Also be when using mixtures of such flotation reagents that 1 to Contain 100% of the fatty acid alkyl ester specified in claim 1, the work, storage and Transport-related aspects in handling these chemicals improved.

Nach einem besonderen Merkmal der Erfindung sind die im Flotationsreagenz bzw. im Flotationshilfsmittel enthaltenen Fettsäurealkylester durch Veresterung von Fettsäuren oder Umesterung vegetabilischer Öle, z. B. Rapsöl hergestellt worden.To A special feature of the invention are those in the flotation reagent or fatty acid alkyl esters contained in the flotation aid by esterification of fatty acids or transesterification of vegetable oils, z. B. rapeseed oil been made.

Überraschenderweise ist die Effizienz der erfindungsgemäß eingesetzten umweltfreundlichen Flotationsreagenzien, siehe nachfolgende Versuche Nr. 2, gegenüber den bisher eingesetzten schwer abbaubaren Reagenzien bezogen auf das Trennergebnis bzw. Sortierergebnis hoch, wie sich aus nachfolgenden Vergleichsversuchen ergibt:

Figure 00030001
Surprisingly, the efficiency of the environmentally friendly flotation reagents used according to the invention, see experiments 2 below, is high compared to the previously poorly degradable reagents, based on the separation result or sorting result, as can be seen from the following comparison experiments:
Figure 00030001

Verglichen wurden durch die drei Versuchsreihen jeweils Reagenzien-Systeme, die 30 % einer unpolaren Komponente enthalten.Compared were reagent systems by the three series of experiments, that contain 30% of a non-polar component.

Das heißt: 30 % GO 70 % MIBC (Versuch Nr. 1);
EKOFOL B 7: 30 % Rapsölmethylester, 70 % Alkohole und Ester (Versuch Nr. 2);
EKOFOL 440: 30 % unpolare Fraktion aus der Petrochemie, 70 % Alkohole und Ester (Versuch Nr. 3).
That means: 30% GO 70% MIBC (experiment no. 1);
EKOFOL B 7: 30% rapeseed oil methyl ester, 70% alcohols and esters (experiment no. 2);
EKOFOL 440: 30% non-polar fraction from petrochemicals, 70% alcohols and esters (experiment no. 3).

Der erfindungsgemäße Einsatz von Fettsäurealkylestern (im Beispiel Rapsölmethylester Versuch Nr. 2) zeigt im Vergleich zu international gebräuchlichen Mischungen (Versuch Nr. 1) ein deutlich höheres Ausbringen von Kohle und höhere Aschegehalte in den Bergen. Überraschenderweise sind die Aschewerte der Flotationskonzentrate immer noch geringer und das Ausbringen an Kohle immer noch geringfügig höher als beim Einsatz des jahrzehntelang optimierten EKOFOL 440 (Versuch Nr. 3).The use according to the invention of fatty acid alkyl esters (In the example, rapeseed oil methyl ester Experiment No. 2) shows in comparison to internationally used Mixtures (experiment No. 1) a significantly higher output of coal and higher Ash levels in the mountains. Surprisingly the ash values of the flotation concentrates are still lower and the coal output is still slightly higher than when using the decade optimized EKOFOL 440 (test No. 3).

Claims (7)

Verwendung von Reagenzien, die Fettsäurealkylester der Formel R1CO(O)R2 enthalten, in der R1 für einen linearen, verzweigten oder cyclischen aliphatischen Kohlenwasserstoffrest mit 6 bis 18 Kohlenstoffatomen und R2 für einen linearen, verzweigten oder cyclischen Kohlenwasserstoffrest mit 1 bis 8 Kohlenstoffatomen steht, als Flotationshilfsmittel zur Beeinflussung der Oberflächeneigenschaften von zu flotierenden Feststoffen.Use of reagents, the fatty acid alkyl esters of the formula R 1 CO (O) R 2 contain, in which R 1 is a linear, branched or cyclic aliphatic hydrocarbon radical having 6 to 18 carbon atoms and R 2 is a linear, branched or cyclic hydrocarbon radical having 1 to 8 carbon atoms, as a flotation aid for influencing the surface properties of solids to be floated. Verwendung nach Anspruch 1, dadurch gekennzeichnet, dass die im Flotationshilfsmittel enthaltenen Fettsäurealkylester durch Veresterung von Fettsäuren oder Umesterung vegetabilischer Öle hergestellt sind.Use according to claim 1, characterized in that that the fatty acid alkyl esters contained in the flotation aid by esterification of fatty acids or transesterification of vegetable oils are made. Verwendung von Reagenzien-Gemischen, die 1 bis 100 Fettsäurealkylester des Anspruchs 1 enthalten, als Flotationshilfsmittel.Use reagent mixtures that are 1 to 100 fatty acid alkyl ester of claim 1 included as a flotation aid. Verwendung von Reagenzien, die vorzugsweise 20 bis 50 Fettsäurealkylester des Anspruchs 1 enthalten, als Flotationshilfsmittel.Use of reagents, preferably 20 to 50 fatty acid alkyl esters of claim 1 included as a flotation aid. Verwendung der Reagenzien nach einem der Ansprüche 1 bis 4 bei der pneumatischen Flotation als Flotationshilfsmittel insbesondere als unpolare Komponente (Sammler) insbesondere bei der Kohleflotation.Use of the reagents according to one of claims 1 to 4 in particular in pneumatic flotation as a flotation aid as a non-polar component (collector) especially in coal flotation. Verwendung von Fettsäurealkylestern des Anspruchs 1 in der Flotation zur Modifikation der Schaumstruktur.Use of fatty acid alkyl esters of the claim 1 in flotation to modify the foam structure. Verwendung von Fettsäurealkylestern des Anspruchs 1 zur Flotation in Gemischen von Fettsäuren als Lösungsvermittler.Use of fatty acid alkyl esters of the claim 1 for flotation in mixtures of fatty acids as solubilizers.
DE10320191A 2003-05-07 2003-05-07 Use of fatty acid alkyl esters as flotation agents Withdrawn DE10320191A1 (en)

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Cited By (1)

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DE102008014722A1 (en) 2007-12-05 2009-07-30 Kronos International, Inc. Recovering coke and titanium dioxide from cyclone dust from the carbochlorination of titanium materials comprises two-stage flotation

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US7624878B2 (en) * 2006-02-16 2009-12-01 Nalco Company Fatty acid by-products and methods of using same
US7942270B2 (en) * 2006-02-16 2011-05-17 Nalco Company Fatty acid by-products and methods of using same
US7837891B2 (en) 2006-02-16 2010-11-23 Nalco Company Fatty acid by-products and methods of using same
EP2091654A1 (en) * 2006-12-06 2009-08-26 Shell Internationale Research Maatschappij B.V. Normal and iso parafines with low content of aromatics, sulphur and nitrogen as collector for froth flotation
US9752283B2 (en) 2007-09-12 2017-09-05 Ecolab Usa Inc. Anionic preflocculation of fillers used in papermaking
US8088213B2 (en) 2007-09-12 2012-01-03 Nalco Company Controllable filler prefloculation using a dual polymer system
US8088250B2 (en) 2008-11-26 2012-01-03 Nalco Company Method of increasing filler content in papermaking
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Publication number Priority date Publication date Assignee Title
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