DE102017123772B4 - Electromagnetic measuring system for the detection of length and angle based on the magneto-impedance effect - Google Patents
Electromagnetic measuring system for the detection of length and angle based on the magneto-impedance effect Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
- G01D5/2451—Incremental encoders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/30—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/2006—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the self-induction of one or more coils
- G01D5/2033—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the self-induction of one or more coils controlling the saturation of a magnetic circuit by means of a movable element, e.g. a magnet
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/204—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils
- G01D5/2046—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils by a movable ferromagnetic element, e.g. a core
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/22—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils
- G01D5/2208—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the self-induction of the coils
- G01D5/2241—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature differentially influencing two coils by influencing the self-induction of the coils by controlling the saturation of a magnetic circuit by means of a movable element, e.g. a magnet
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/0094—Sensor arrays
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- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/02—Measuring direction or magnitude of magnetic fields or magnetic flux
- G01R33/06—Measuring direction or magnitude of magnetic fields or magnetic flux using galvano-magnetic devices
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- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/02—Measuring direction or magnitude of magnetic fields or magnetic flux
- G01R33/06—Measuring direction or magnitude of magnetic fields or magnetic flux using galvano-magnetic devices
- G01R33/063—Magneto-impedance sensors; Nanocristallin sensors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/02—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
- G01B7/04—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
Abstract
Eine Messanordnung zur Weg- oder Winkelmessung miteinem Maßstab (1) mit entlang einer Messrichtung (x) variierenden Magnetisierung, die ein entsprechend variierendes Magnetfeld (B) bewirkt, undmindestens einem Abtastkopf (2), der abhängig von der relativen Lage zum Maßstab (1) in Messrichtung (x) von dem variierenden Magnetfeld (B) durchsetzt wird und der folgendes aufweist:mindestens eine ferromagnetische Folie (6), die aufgrund des Magnetoimpedanz-Effektes eine von dem Magnetfeld (B) abhängige und entlang der Messrichtung (x) variierende lokale elektrische Impedanz aufweist;eine Signalquelle, welche dazu ausgebildet ist, einen Wechselstrom in die mindestens eine Folie (6) einzuspeisen, sodass dieser quer zur Messrichtung (x) fließt;mindestens eine Sensoreinheit (3), die dazu ausgebildet ist, mindestens zwei phasenverschobene Sensorsignale (U, U) zu erzeugen, die von der lokalen elektrischen Impedanz der mindestens einen Folie (6) abhängenA measurement arrangement for measuring the distance or angle with a scale (1) with magnetization varying along a measuring direction (x), which effects a correspondingly varying magnetic field (B), and at least one scanning head (2) which depends on the relative position to scale (1) in the measuring direction (x) of the varying magnetic field (B) is penetrated and comprising: at least one ferromagnetic film (6) due to the magnetoimpedance effect dependent on the magnetic field (B) and along the measuring direction (x) varying local a signal source, which is designed to feed an alternating current into the at least one foil (6) so that it flows transversely to the measuring direction (x), at least one sensor unit (3), which is adapted to at least two phase-shifted sensor signals (U, U), which depend on the local electrical impedance of the at least one film (6)
Description
TECHNISCHES GEBIETTECHNICAL AREA
Die hier beschriebenen Ausführungsbeispiele betreffen eine neuartige elektromagnetische Messeinrichtung zur Positionserfassung, die auf dem physikalischen Effekt der „Giant Magneto Impedance“ - GMI - basieren.The embodiments described herein relate to a novel position sensing electromagnetic measuring device based on the physical effect of "Giant Magneto Impedance" (GMI).
HINTERGRUNDBACKGROUND
Messeinrichtungen für die Länge- und Winkelerfassung sind bekannt und arbeiten nach unterschiedlichen physikalischen Prinzipien. Weiter wird eine vergleichende Gegenüberstellung der Hauptmerkmale dieser Messsysteme gemacht:Measuring devices for length and angle detection are known and work according to different physical principles. Furthermore, a comparison of the main features of these measuring systems is made:
Optoelektronische Messsysteme haben eine sehr kleine Messperiode (Periode der Teilung des Encoders) und sind dadurch sehr genau, weisen jedoch eine sehr hohe Empfindlichkeit gegenüber mechanischer Belastung (Schock, Vibrationen) und Verschmutzung auf.Optoelectronic measuring systems have a very short measuring period (period of division of the encoder) and are therefore very accurate, but have a very high sensitivity to mechanical stress (shock, vibration) and pollution.
Magnetische Messsysteme haben größere Messperiode, sind robust gegenüber Umwelteinflüsse, haben große Abtastabstände (Luftspalt zwischen Abtastkopf und Maßstab), weisen aber - aufgrund vergleichsweise großer Interpolationsfehler verursacht durch die geringe Abtastfläche der Magnetsensoren und Einzelperiodenabtastung gepaart mit der Inhomogenität der Magnetstärken von Periode zu Periode und haben einen signifikanten Umkehrfehler (Hysterese, bei Änderung der Bewegungsrichtung entsteht ein Signalsprung) - eine geringere Genauigkeit auf.Magnetic measuring systems have a longer measuring period, are robust against environmental influences, have large scanning distances (air gap between scanning head and scale), but have - due to comparatively large interpolation errors caused by the small sensing surface of the magnetic sensors and single period scanning paired with the inhomogeneity of the magnet strengths from period to period and have a significant inversion error (hysteresis, when changing the direction of movement produces a signal jump) - a lower accuracy.
Induktive Messsysteme haben ähnlich große Messperiode wie die magnetischen Messsysteme, weisen eine höhere Genauigkeit auf und haben keine Hysterese. Der Abtastabstand ist in Verhältnis zu den magnetischen Messsystemen sehr gering und begrenzt dadurch die jeweilige Anwendung.Inductive measuring systems have similar measuring periods as the magnetic measuring systems, have a higher accuracy and have no hysteresis. The scanning distance is very low in relation to the magnetic measuring systems and thus limits the respective application.
Der physikalische Magnetoimpedanzeffekt ist an sich bekannt und findet Anwendungen bei Sensoren unterschiedlicher Art. Der Magnetoimpedanzeffekt bewirkt, dass eine ferromagnetische oder weichmagnetische Folie (Draht), die (der) von einem hochfrequenten Strom durchflossen wird, ihre (seine) Impedanz in Abhängigkeit von einem externen elektromagnetischen Feld ändert. Dieses Verhalten kann mit dem an sich bekannten Skin-Effekt wie folgt erklärt werden:
- - „δ“ - Skin-Eindringstiefe,
- - „f“ - Arbeitsfrequenz,
- - „µ“ - magnetische Permeabilität,
- - „σ“ - elektrische Leitfähigkeit,
- - "δ" - skin penetration,
- - "f" - working frequency,
- - "μ" - magnetic permeability,
- - "σ" - electrical conductivity,
Die Skin-Eindringstiefe δ der durch das Material fließenden Ströme kann sich für ein bestimmtes Material entweder mit der Frequenz dieser Ströme oder/und mit der magnetischen Permeabilität des Materials ändern. Die
Ein äußeres Magnetfeld kann die magnetische Permeabilität einer ferromagnetischen Metallfolie mit einem Faktor 10N (wobei N>2) ändern. Das heißt, dass der Magnetoimpedanzeffekt eine sehr hohe Impedanz-/Reluktanzänderung
Vergleicht man die Eindringstiefe δ für ein Material, das in zwei unterschiedlichen Bereichen unter dem Einfluss von zwei elektromagnetischen Feldern der Feldstärke H1 und H2 steht, so erhält man für das Verhältnis δ1/δ2 der jeweiligen Eindringtiefen:
Da die Impedanz Z grundsätzlich umgekehrt proportional zu der Eindringstiefe δ steht, ergibt sich für das Verhältnis Z2/Z1 der Impedanzen:
Diese hohe Empfindlichkeit zeichnet den Magnetoimpedanzeffekt aus und führt in ihren Anwendungen zu hohen Signalkontrast und weiterführend zu sehr guten Wirkungsgraden.This high sensitivity characterizes the Magnetoimpedanceffekt and leads in their applications to high signal contrast and further to very good efficiencies.
Im Folgenden werden einige Beispiele von Messgeräten, die sich den GMI-Effekt zunutze machen diskutiert. Aus der Patentschrift
Aus der Patentschrift
Ein manuell zu handeln Lesekopf basierend auf dem GMI-Effekt für das Ablesen von magnetisch kodierten Bänder ist in der Patentschrift
Das induktive Längen- und Winkelmesssystem beschrieben in der Patentschrift
Die Publikation
Die Patentschrift
Die Patentschrift
Die Publikation
Die Erfinder haben es sich zur Aufgabe gemacht, eine Messeinrichtung für Längen oder Winkel bereitzustellen, welche sich den Magnetoimpedanzeffekt zu Nutze macht und eine hohe Genauigkeit sowie verhältnismäßig große Abtastabstände ermöglicht, ohne von dem unerwünschten Phänomen der Hysterese betroffen zu sein. Des Weiteren sind geringe Herstellkosten der Sensorik wünschensweist sowie ein flexibler Sensorträger. Weiter wünschenswert ist eine große Abtastfläche über mehrere Perioden des magnetischen Maßstabes hinweg, um dadurch eine gute Signalmittelung und hohe Lagegenauigkeit zu erreichen.The inventors have set themselves the task of providing a measuring device for lengths or angles, which makes use of the magneto-impedance effect and allows high accuracy and relatively large scanning distances, without being affected by the undesirable phenomenon of hysteresis. Furthermore, low manufacturing costs of the sensors are desirable and a flexible sensor carrier. It is further desirable to have a large scanning area over several periods of the magnetic scale, thereby achieving good signal averaging and high registration.
ZUSAMMENFASSUNGSUMMARY
Die erwähnte Aufgabe wird durch eine Messeinrichtung gemäß Anspruch 1 sowie durch ein Verfahren gemäß Anspruch 10 gelöst. Verschiedene Ausführungsbeispiele und Weiterentwicklungen sind Gegenstand der abhängigen Ansprüche.The mentioned object is achieved by a measuring device according to
Figurenlistelist of figures
Verschiedene Ausführungsbeispiele werden nachfolgend anhand von Abbildungen näher erläutert. Die Darstellungen sind nicht zwangsläufig maßstabsgetreu und die Erfindung beschränkt sich nicht nur auf die dargestellten Aspekte. Vielmehr wird Wert daraufgelegt, die zugrundeliegenden Prinzipien darzustellen.:
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1 zeigt ein B/H Diagramm. -
2 illustriert die Hauptkomponenten der hier beschriebenen Ausführungsbeispiele. -
3 illustriert ein erstes Ausführungsbeispiel eines Messsystems zur Messung von Weg oder Winkel. -
4 illustriert ein exemplarisches Beispiel einer elektronischen Schaltung für die Signalauswertung. -
5 illustriert ein zweites Ausführungsbeispiel eines Messsystems zur Messung von Weg oder Winkel. -
6 illustriert ein drittes Ausführungsbeispiel eines Messsystems zur Messung von Weg oder Winkel. -
7 illustriert ein viertes Ausführungsbeispiel eines Messsystems, das für die Winkelmessung geeignet ist. -
8 illustriert ein Beispiel eines magnetischen Maßstabs für ein Messsystem zur Messung der Absolutposition.
-
1 shows a B / H chart. -
2 illustrates the major components of the embodiments described herein. -
3 illustrates a first embodiment of a measuring system for measuring path or angle. -
4 illustrates an exemplary example of an electronic circuit for signal evaluation. -
5 illustrates a second embodiment of a measuring system for measuring path or angle. -
6 illustrates a third embodiment of a measuring system for measuring path or angle. -
7 illustrates a fourth embodiment of a measuring system that is suitable for angle measurement. -
8th illustrates an example of a magnetic scale for a measurement system for measuring the absolute position.
DETAILIERTE BESCHREIBUNGDETAILED DESCRIPTION
Die hier beschriebenen Ausführungsbeispiele (siehe
Diese zwei Hauptkomponenten der Messeinrichtung (Maßstab
Die Teilung des Maßstabes bewirkt durch die von ihm erzeugten Magnetfelder in der im Abtastkopf
Das Messsystem umfasst weiter einen Abtastkopf
Die Funktionsweise der Messeinrichtung gemäß dem Beispiel aus
In dem dargestellten Beispiel weisen die ferromagnetischen Folien
In einer speziellen Ausführung können auch mehrere erste Folienpaare dem Sinus-Kanal und mehrere zweite Folienpaare dem Cosinus-Kanal zugeordnet sein. Zwei dem Sinus-Kanal (oder dem Cosinus-Kanal) zugeordnete Folienpaare sind in einem Abstand von n·λ angeordnet, wohingegen zwei Folienpaare wie erwähnt einen Abstand von etwa n·λ + λ/4 aufweisen, wenn sie unterschiedlichen Kanälen zugeordnet sind.In a specific embodiment, a plurality of first pairs of foils may also be assigned to the sine channel and a plurality of second pairs of foils may be assigned to the cosine channel. Two pairs of foils associated with the sine (or cosine) channel are spaced n · λ apart, whereas two pairs of foils, as noted, are spaced approximately n · λ + λ / 4 when associated with different channels.
Die Foliendicke der Folien
Der Einfachheit halber ist in
Gemäß dem Beispiel in
Die in der Sensoreinheit
Wie bereits erläutert bewirkt der Magnetoimpedanzeffekt (GMI-Effekt), dass - je nach Größe der magnetischen Flussdichte B - die relative Permeabilität sich in jeder der Sensorelemente/Folien
Um eine hohe Störfestigkeit zu erreichen und um einen unerwünschten Signaloffset und Rauschen zu unterdrücken, kann die Erfassung der Signale (z.B. Spannungen
Die Auslegung eines elektronischen Schaltkreises, der die Sensorsignale verstärkt, wandelt und in den bekannten normierten Schnittstellen am Ausgang des Abtastkopfs
Wie bereits erwähnt können sich die vier ferromagnetischen Folien (Sensorelemente
- - I0 - konstante Stromamplitude,
- - i - Trägerstrom,
- - ω = 2πf, f- konstante Frequenz,
- - x -
relative Lage Maßstab 1 zur Sensoreinheit 3 , - - λ - Hälfte der magnetischenTeilungsperiode,
- - k - natürliche Zahl,
- -
US+ ,US- ,UC+ ,UC- - Teilspannungen, - -
Uk - konstante Übertragungsspannung, - -
UOS ,UOC - konstante Offsetspannungen, - -
und i = I0sinωt
ergibt sich:
- - I 0 - constant current amplitude,
- - i - carrier current,
- - ω = 2πf, f- constant frequency,
- - x - relative position scale
1 to the sensor unit3 . - - λ - half of the magnetic division period,
- - k - natural number,
- -
U S + .U S- .U C + .U C- - partial stresses, - -
U k - constant transmission voltage, - -
U OS .U OC - constant offset voltages, - -
and i = I 0 sinωt
surrendered:
Mit Hilfe dieser zweier „Quadratur“-Spannungen kann in bekannter Weise der elektrische Winkel und die Bewegungsrichtung mit Hilfe der Demodulatoren
Es sei hier festgehalten, dass im Unterschied zu induktiven Messsystemen und aufgrund der Tatsache, dass die Impedanzänderungen nur von dem Betrag der Flussdichte B, jedoch nicht von deren Richtungsvektor abhängig sind, die Sensorsignalperiode λ die Hälfte der Teilungsperiode (2λ) des Maßstabs beträgt. Das kann von großem Vorteil in der Auslegung eines Messsystems sein und erlaub höhere Genauigkeit und Auflösung.It should be noted here that, unlike inductive measuring systems and due to the fact that the impedance changes only depend on the amount of flux density B, but not on their direction vector, the sensor signal period λ is half the graduation period (2λ) of the scale. This can be of great advantage in the design of a measuring system and allows higher accuracy and resolution.
Des Weiteren sei angemerkt, dass der hohe Wirkungsgrad des Magnetoimpedanzeffekts in den hier beschriebenen Ausführungsbeispielen zu höheren Sinus- und Cosinus-Signalamplituden führt und dadurch sich vergleichsweise größere Luftspalte d realisieren lassen, weshalb die hier dargestellten Ausführungsbeispiele vielfältiger anwendbar sind als bekannte Messsysteme.Furthermore, it should be noted that the high efficiency of the magneto-impedance effect in the embodiments described here leads to higher sine and cosine signal amplitudes and thereby relatively larger air gaps d can be realized, which is why the embodiments shown here are more versatile than known measuring systems.
In diesem Ausführungsbeispiel kann auf die Folienaussparungen
Die Emitterspulen
Wie bereits angegeben, ist es vorteilhaft für die Positionsmesseinrichtung, dass die Sensorfläche mehrere Perioden des Maßstabs erfasst. Durch die hier beschriebenen Ausführungsbeispiele einer solchen Messeinrichtung mit flexiblen folienartigen Sensoreinheiten
Die Oberfläche des Abtastkopfes
Im Allgemeinen können die Länge- und Winkelmesssysteme nach ihrer Arbeitsweise als inkrementelle und absolute Messsysteme klassifiziert werden. Dabei weisen inkrementelle Messeinrichtungen einen lediglich periodisch strukturierten Maßstab
Bei inkrementell arbeitenden Messsystemen kann für die Gewinnung eines oder mehrerer „Referenzpulse“ eine zusätzliche, zu der periodischen Hauptmessspur parallel verlaufende, zweite Spur auf dem Maßstab
Des Weiteren lässt sich für jedes der hier beschriebenen exemplarischen Messsystemausführungen auch eine die absolute (laterale oder Winkel-) Position erfassende Einrichtung realisieren (siehe
Für eine Absolutpositionsmessung weist der Maßstab eine Kodierung auf, die eine Absolutposition eindeutig definiert und nach verschiedenen Prinzipien realisiert werden kann. Als Beispiel wurde in
Für das Erreichen einer höheren Positionsauflösung kann selbstverständlich eine Absolutspur in parallel zu einer hochauflösenden Inkrementalspur auf dem Maßstab aufgebracht werden und in bekannter Weise in Kombination ausgewertet werden.To achieve a higher position resolution, it is of course possible to apply an absolute track in parallel to a high-resolution incremental track on the scale and to evaluate it in combination in a known manner.
Im Folgenden werden einige Aspekte der hier beschriebenen Ausführungsbeispiele zusammengefasst. Die folgende Aufzählung ist nicht abschließend zu verstehen, sondern lediglich exemplarisch.In the following, some aspects of the embodiments described here will be summarized. The following list is not meant to be exhaustive, but merely exemplary.
Beispiel 1: Eine Messanordnung zur Weg- oder Winkelmessung mit einem Maßstab
Beispiel 2: Die Messeinrichtung gemäß Beispiel 1, die weiter eine Signalquelle
Beispiel 3: Die Messeinrichtung gemäß Beispiel 1, die weiter eine Signalquelle
Beispiel 4: Die Messeinrichtung gemäß Beispiel 1, die weiter eine Signalquelle
Beispiel 5: Die Messeinrichtung gemäß einem der Beispiele 1 bis 4, wobei das mindestens eine Sensorelement eine planare Spule (vgl.
Beispiel 6: Die Messeinrichtung gemäß einem der Beispiele 1 bis 5, wobei das mindestens eine Sensorelement ein erstes Sensorelement S+ und ein zweites Sensorelement S- umfasst, die entlang der Messrichtung nebeneinander angeordnet sind, und wobei die Sensorsignale US+,
Beispiel 7: Die Messeinrichtung gemäß Beispiel 1, wobei das mindestens eine Sensorelement mindestens eine planare Spule
Beispiel 8: Die Messeinrichtung gemäß einem der Beispiele 1 bis 7, wobei der Maßstab
Beispiel 9: Die Messeinrichtung gemäß einem der Beispiele 1 bis 8, wobei der Maßstab
Beispiel 10: Die Messeinrichtung gemäß einem der Beispiele 1 bis 9, wobei der Maßstab eine Absolutkodierung aufweist, die eindeutig die Lage des Maßstabes relativ zur Sensoreinheit
Beispiel 11. Die Messeinrichtung gemäß einem der Beipsiel 1 bis 10, wobei der Maßstab eine Zylinderform aufweist und die Teilung des Maßstabs eine Winkelteilung ist.Example 11. The measuring device according to any one of Examples 1 to 10, wherein the scale has a cylindrical shape and the pitch of the scale is an angular pitch.
Beispiel 12: Ein Verfahren zur Messung der relativen Lage zwischen einem Maßstab
Beispiel 13: Das Verfahren gemäß Beispiel 11, das weiter aufweist: das Einspeisen eines hochfrequenten Wechselstromes in die mindestens eine Folie
Beispiel 14: Das Verfahren gemäß Beispiel 13, wobei das Erfassen eines Signals mittels eines Sensorelementes folgendes umfasst: das Abgreifen einer Spannung an der mindestens einer Folie
Beispiel 15. Das Verfahren gemäß Beispiel 13, wobei die lokale elektrischen Impedanz der mindestens einen Folie
Sämtliche Beispiele können sowohl in Systemen zur Wegmessung Messung von Verschiebungen oder Position) als auch zur Winkelmessung (bei rotierendem Encoder) eingesetzt werden. Auch ist mit allen Beispielen, je nach Codierung des Maßstabes eine inkrementelle (relative) Messung von (Winkel-) Positionen als auch die Messung einer absoluten (Winkel-) Position möglich.All examples can be used in systems for displacement measurement of displacement or position) as well as for angle measurement (with rotating encoder). Also, with all the examples, depending on the coding of the scale, an incremental (relative) measurement of (angular) positions as well as the measurement of an absolute (angular) position is possible.
Claims (13)
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DE102017123772.0A DE102017123772B4 (en) | 2017-10-12 | 2017-10-12 | Electromagnetic measuring system for the detection of length and angle based on the magneto-impedance effect |
ATA50783/2018A AT520709B1 (en) | 2017-10-12 | 2018-09-13 | Electromagnetic measuring system for the detection of length and angle based on the magnetoimpedance effect |
JP2020521313A JP7311500B2 (en) | 2017-10-12 | 2018-10-09 | Electromagnetic measurement system for measuring distance and angle using magneto-impedance effect |
PCT/AT2018/060240 WO2019071284A1 (en) | 2017-10-12 | 2018-10-09 | Electromagnetic measuring system for detecting length and angle on the basis of the magnetoimpedance effect |
EP18792358.6A EP3695194B1 (en) | 2017-10-12 | 2018-10-09 | Electromagnetic measuring system for detecting length and angle on the basis of the magnetoimpedance effect |
CN201880080182.4A CN111492206B (en) | 2017-10-12 | 2018-10-09 | Electromagnetic measuring system for distance or angle measurement based on the magnetoresistive effect |
DE112018004533.1T DE112018004533A5 (en) | 2017-10-12 | 2018-10-09 | Electromagnetic measuring system for the detection of length and angle based on the magnetoimpedance effect |
US16/755,202 US11512982B2 (en) | 2017-10-12 | 2018-10-09 | Electromagnetic measuring system for detecting length and angle on the basis of the magnetoimpedance effect |
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