DE102010009967A1 - Device for charging battery of electrical or hybrid vehicle i.e. car, with electrical energy, has conductors provided with outer sheathing that comprises two plastic coatings, and steel wire reinforcement arranged between coatings - Google Patents

Device for charging battery of electrical or hybrid vehicle i.e. car, with electrical energy, has conductors provided with outer sheathing that comprises two plastic coatings, and steel wire reinforcement arranged between coatings Download PDF

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Publication number
DE102010009967A1
DE102010009967A1 DE102010009967A DE102010009967A DE102010009967A1 DE 102010009967 A1 DE102010009967 A1 DE 102010009967A1 DE 102010009967 A DE102010009967 A DE 102010009967A DE 102010009967 A DE102010009967 A DE 102010009967A DE 102010009967 A1 DE102010009967 A1 DE 102010009967A1
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Germany
Prior art keywords
steel wire
hybrid vehicle
coatings
charging
electrical
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DE102010009967A
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German (de)
Inventor
Dipl.-Geogr. Winter Hans-Christian
Dipl.-Ing. Chemnitz Hans-Dieter
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Mercedes Benz Group AG
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Daimler AG
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Priority to DE102010009967A priority Critical patent/DE102010009967A1/en
Publication of DE102010009967A1 publication Critical patent/DE102010009967A1/en
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14—Conductive energy transfer
    • B60L53/16—Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10—Technologies relating to charging of electric vehicles
    • Y02T90/14—Plug-in electric vehicles

Abstract

The device has conductors (5) provided with an outer sheathing (8) that comprises two plastic coatings (7, 11), and a steel wire reinforcement (10) is arranged between the coatings. A charging cable (3) connects a charging pillar and/or charging station with a electrical or a hybrid vehicle. The plastic coatings are made of rubber or rubber like substance. The steel wire reinforcement is formed of braided bars of parellely guided wires e.g. stainless steel wires, and the conductors are surrounded with an insulation (6).

Description

Die Erfindung betrifft eine Vorrichtung zu einem Aufladen zumindest einer Batterie eines Elektro- oder Hybridfahrzeugs mit elektrischer Energie gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a device for charging at least one battery of an electric or hybrid vehicle with electrical energy according to the preamble of patent claim 1.

Im Stand der Technik ist die Ladesäule und/oder -station mittels eines herkömmlichen Kabels für den Außenbereich mit dem Elektro- oder Hybridfahrzeug verbunden. Dieses bewegliche Kabel ist häufig starken mechanischen Beanspruchungen ausgesetzt. Ein derartiges Kabel ist nicht nur starken Zug- und Torsionskräften, sondern zuweilen auch Quetschungen und Kerbeinwirkungen unterworfen.In the prior art, the charging station and / or station is connected by means of a conventional cable for outdoor use with the electric or hybrid vehicle. This movable cable is often exposed to strong mechanical stresses. Such a cable is not only subject to strong tensile and torsional forces, but sometimes also bruising and notching.

Der Erfindung liegt die Aufgabe zugrunde, eine gegenüber dem Stand der Technik verbesserte Vorrichtung zu einem Aufladen zumindest einer Batterie eines Elektro- oder Hybridfahrzeugs mit elektrischer Energie anzugeben.The invention has for its object to provide a comparison with the prior art improved device for charging at least one battery of an electric or hybrid vehicle with electrical energy.

Hinsichtlich der Anordnung wird die Aufgabe erfindungsgemäß durch die im Anspruch 1 angegebenen Merkmale gelöst.With regard to the arrangement, the object is achieved by the features specified in claim 1.

Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous developments of the invention are the subject of the dependent claims.

Bei der erfindungsgemäßen Vorrichtung zum Aufladen zumindest einer Batterie eines Elektro- oder Hybridfahrzeugs mit elektrischer Energie, wobei das Elektro- oder Hybridfahrzeug mittels eines eine Mehrzahl von Leitungen umfassenden Ladekabels mit einer Ladesäule und/oder -station verbunden ist, wobei die Leitungen mit einer Außenummantelung versehen sind, die aus zwei Kunststoffmänteln gebildet ist, zwischen denen eine Stahldrahtarmierung angeordnet ist. Dadurch ist die mechanische Stabilität des Ladekabels erhöht und gleichzeitig ist eine für den bestimmungsgemäßen Gebrauch notwendige Flexibilität ermöglicht.In the apparatus according to the invention for charging at least one battery of an electric or hybrid vehicle with electrical energy, wherein the electric or hybrid vehicle is connected by means of a charging cable comprising a plurality of lines with a charging station and / or station, wherein the lines provided with an outer sheath are formed of two plastic shells, between which a Stahldrahtarmierung is arranged. As a result, the mechanical stability of the charging cable is increased and at the same time allows a flexibility necessary for the intended use.

Vorteilhafterweise ist ein solches Ladekabel besonders widerstandsfähig gegenüber während der Nutzung auftretenden starken mechanischen Beanspruchungen.Advantageously, such a charging cable is particularly resistant to strong mechanical stresses occurring during use.

Aus der vergrößerten mechanischen Stabilität und der Widerstandsfähigkeit resultiert ein verringerter Verschleiß und somit eine vergrößerte Nutzungsdauer.The increased mechanical stability and resistance results in reduced wear and hence increased service life.

Durch die Ummantelung des Ladekabels mit dem Drahtgeflecht ist das Ladekabel gegen Zug- und Druckbelastungen hinreichend fest ausgeführt und die Wahrscheinlichkeit von mechanischen Beschädigungen des Ladekabels ist verringert. Somit ist die Sicherheit während des Aufladens zumindest einer Batterie des Elektro- oder Hybridfahrzeugs verbessert.By sheathing the charging cable to the wire mesh, the charging cable is sufficiently resistant to tensile and compressive loads and the likelihood of mechanical damage to the charging cable is reduced. Thus, safety during charging of at least one battery of the electric or hybrid vehicle is improved.

Besonders vorteilhafterweise ist ein Auftreten eines so genannten Kabelbruchs minimiert.Particularly advantageously, an occurrence of a so-called cable break is minimized.

Ausführungsbeispiele der Erfindung werden anhand von Zeichnungen näher erläutert.Embodiments of the invention will be explained in more detail with reference to drawings.

Dabei zeigen:Showing:

1 schematisch eine Vorrichtung zu einem Aufladen zumindest einer Batterie eines Elektro- oder Hybridfahrzeugs mit elektrischer Energie und ein damit gekoppeltes Elektro- oder Hybridfahrzeug, und 1 schematically an apparatus for charging at least one battery of an electric or hybrid vehicle with electrical energy and a coupled thereto electric or hybrid vehicle, and

2 schematisch eine Teilansicht eines Ladekabels. 2 schematically a partial view of a charging cable.

Einander entsprechende Teile sind in allen Figuren mit den gleichen Bezugszeichen versehen.Corresponding parts are provided in all figures with the same reference numerals.

In 1 ist schematisch eine Vorrichtung 1 zu einem Aufladen zumindest einer Batterie eines Elektro- oder Hybridfahrzeugs 2 mit elektrischer Energie und ein damit gekoppeltes Elektro- oder Hybridfahrzeug 2 dargestellt.In 1 is schematically a device 1 for charging at least one battery of an electric or hybrid vehicle 2 with electrical energy and a coupled electric or hybrid vehicle 2 shown.

Im Betrieb der Vorrichtung 1 ist ein herkömmliches Elektro- oder Hybridfahrzeug 2 mittels eines Ladekabels 3 mit der Vorrichtung 1 verbindbar. Die Vorrichtung 1 überträgt elektrische Energie an zumindest eine nicht dargestellte Batterie des Elektro- oder Hybridfahrzeug 2, um selbige aufzuladen.In operation of the device 1 is a conventional electric or hybrid vehicle 2 by means of a charging cable 3 with the device 1 connectable. The device 1 transfers electrical energy to at least one battery, not shown, of the electric or hybrid vehicle 2 to charge the same.

Die Vorrichtung 1 umfasst zumindest eine herkömmliche Ladesäule und/oder -station 4 und das Ladekabel 3.The device 1 includes at least one conventional charging station and / or station 4 and the charging cable 3 ,

Das Ladekabel 3 ist mit einem Ende an die Ladesäule und/oder -station 4 gekoppelt und an dem gegenüberliegenden Ende ist ein nicht dargestellter herkömmlicher Stecker angeordnet.The charging cable 3 is at one end to the charging station and / or station 4 coupled and at the opposite end an unillustrated conventional plug is arranged.

Zur Herstellung einer elektrischen Verbindung zwischen Elektro- oder Hybridfahrzeug 2 und Vorrichtung 1 ist am oder im Elektro- oder Hybridfahrzeug 2 eine mit dem Stecker des Ladekabels 3 korrespondierende Buchse angeordnet.For making an electrical connection between electric or hybrid vehicle 2 and device 1 is on or in the electric or hybrid vehicle 2 one with the plug of the charging cable 3 corresponding socket arranged.

In 2 ist schematisch eine Teilansicht des Ladekabels 3 dargestellt.In 2 is schematically a partial view of the charging cable 3 shown.

Eine flexible Leitungsseele des Ladekabels 3 besteht aus einer Mehrzahl von Leitern 5, beispielsweise aus drei. Diese Leiter 5 bestehen vorzugsweise aus Kupferlitze oder ähnlichen, elektrisch leitfähigen und flexiblen Materialien.A flexible cable core of the charging cable 3 consists of a plurality of ladders 5 , for example, three. This ladder 5 are preferably made of copper wire or similar, electrically conductive and flexible materials.

Jeder einzelne Leiter 5 ist mit einer herkömmlichen Isolierung 6 umhüllt. Die Isolierung 6 ist vorzugsweise aus einem elektrisch nicht leitfähigen Kunststoff oder Gummi gebildet.Every single conductor 5 is with a conventional insulation 6 envelops. The insulation 6 is preferably formed of an electrically non-conductive plastic or rubber.

Alle Leiter 5 des Ladekabels 3 sind gemeinsam mit einer Ummantelung 8 versehen. Die Ummantelung 8 umfasst zwei Kunststoffmäntel 7 und 11 und eine zwischen diesen angeordnete Stahldrahtarmierung 10. Der Kunststoffmantel 7 dient als Isolierung und ist vorzugsweise aus einem elektrisch nicht leitfähigen Kunststoff oder Gummi gebildet.All leaders 5 of the charging cable 3 are together with a sheath 8th Mistake. The jacket 8th includes two plastic coats 7 and 11 and a steel wire reinforcement interposed therebetween 10 , The plastic jacket 7 serves as insulation and is preferably formed of an electrically non-conductive plastic or rubber.

Die Ummantelung 8 umgibt die Leiter 5 des Ladekabels 3 konzentrisch.The jacket 8th surrounds the ladder 5 of the charging cable 3 concentric.

Das Drahtgeflecht der Stahldrahtarmierung 10 besteht aus einer Vielzahl von abwechselnd gekreuzten Flechtsträngen, wobei die Flechtstränge aus mehreren aneinander liegenden, parallel geführten Drähten bestehen.The wire mesh of the steel wire reinforcement 10 consists of a plurality of alternately crossed braided strands, wherein the braided strands consist of several contiguous, parallel guided wires.

In einer möglichen Ausführungsform sind die Flechtstränge aus Stahldraht gefertigt.In one possible embodiment, the braided strands are made of steel wire.

In einer alternativen Ausführungsform sind die Flechtstränge aus Edelstahldraht gefertigt.In an alternative embodiment, the braided strands are made of stainless steel wire.

In einer besonders vorteilhaften Ausführungsform ist die Stahldrahtarmierung 10 mit einem vorzugsweise abriebfesten Kunststoffmantel 11 konzentrisch vollständig umgeben. Der Kunststoffmantel 11 ist beispielsweise aus Kunststoff gebildet und ermöglicht einen zusätzlichen Witterungs- und Verschleißschutz der Stahldrahtarmierung 10.In a particularly advantageous embodiment, the Stahldrahtarmierung 10 with a preferably abrasion-resistant plastic sheath 11 completely surrounded concentrically. The plastic jacket 11 For example, is made of plastic and allows additional weather and wear protection of steel wire reinforcement 10 ,

In weiteren nicht dargestellten Ausführungsformen sind Ladekabel 3 mit einer größeren oder kleineren Anzahl an Leitern 5 herstellbar. Die Anzahl der in der Leitungsseele angeordneten Leiter 5 ist variabel und somit an den Einsatzzweck anpassbar.In further embodiments, not shown, charging cables 3 with a larger or smaller number of ladders 5 produced. The number of conductors arranged in the line core 5 is variable and thus adaptable to the purpose.

Claims (5)

Vorrichtung (1) zum Aufladen zumindest einer Batterie eines Elektro- oder Hybridfahrzeugs (2) mit elektrischer Energie, wobei das Elektro- oder Hybridfahrzeug (2) mittels eines eine Mehrzahl von Leitungen (5) umfassenden Ladekabels (3) mit einer Ladesäule und/oder -station (4) verbunden ist, dadurch gekennzeichnet, dass die Leitungen (5) mit einer Außenummantelung (8) versehen sind, die aus zwei Kunststoffmänteln (7, 11) gebildet ist, zwischen denen eine Stahldrahtarmierung (10) angeordnet ist.Contraption ( 1 ) for charging at least one battery of an electric or hybrid vehicle ( 2 ) with electrical energy, the electric or hybrid vehicle ( 2 ) by means of one of a plurality of conduits ( 5 ) charging cable ( 3 ) with a charging station and / or station ( 4 ), characterized in that the lines ( 5 ) with an outer casing ( 8th ) consisting of two plastic shells ( 7 . 11 ) between which a steel wire reinforcement ( 10 ) is arranged. Vorrichtung (1) nach Anspruch 1, dadurch gekennzeichnet, dass die Kunststoffmäntel (7, 11) aus Gummi oder gummiartigem Stoff gebildet sind.Contraption ( 1 ) according to claim 1, characterized in that the plastic shells ( 7 . 11 ) are formed of rubber or rubbery substance. Vorrichtung (1) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Stahldrahtarmierung (10) aus Flechtsträngen parallel geführter Drähte gebildet ist.Contraption ( 1 ) according to claim 1 or 2, characterized in that the steel wire reinforcement ( 10 ) is formed from braided strands of parallel guided wires. Vorrichtung (1) nach Anspruch 3, dadurch gekennzeichnet, dass die Flechtstränge aus Stahldraht sind.Contraption ( 1 ) according to claim 3, characterized in that the braided strands are made of steel wire. Vorrichtung (1) nach Anspruch 3, dadurch gekennzeichnet, dass die Flechtstränge aus Edelstahldraht sind.Contraption ( 1 ) according to claim 3, characterized in that the braided strands are made of stainless steel wire.
DE102010009967A 2010-03-03 2010-03-03 Device for charging battery of electrical or hybrid vehicle i.e. car, with electrical energy, has conductors provided with outer sheathing that comprises two plastic coatings, and steel wire reinforcement arranged between coatings Withdrawn DE102010009967A1 (en)

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DE102010009967A DE102010009967A1 (en) 2010-03-03 2010-03-03 Device for charging battery of electrical or hybrid vehicle i.e. car, with electrical energy, has conductors provided with outer sheathing that comprises two plastic coatings, and steel wire reinforcement arranged between coatings

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103886946A (en) * 2014-03-06 2014-06-25 安徽华成电缆有限公司 Armoured insulating double-sheath flexible cable used for tunnel
CN103886945A (en) * 2014-03-06 2014-06-25 安徽华成电缆有限公司 Armoured shielding tensile flexible cable for tunnel square
CN104167253A (en) * 2014-09-03 2014-11-26 吴俊� Connecting cable for new energy vehicle
CN104332238B (en) * 2014-09-02 2017-04-05 安徽华联电缆集团有限公司 One kind can monitor temperature flame retardant charging cable
DE102019105240A1 (en) * 2019-03-01 2020-09-03 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Charging cable for a charging station with a wear indicator

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103886946A (en) * 2014-03-06 2014-06-25 安徽华成电缆有限公司 Armoured insulating double-sheath flexible cable used for tunnel
CN103886945A (en) * 2014-03-06 2014-06-25 安徽华成电缆有限公司 Armoured shielding tensile flexible cable for tunnel square
CN104332238B (en) * 2014-09-02 2017-04-05 安徽华联电缆集团有限公司 One kind can monitor temperature flame retardant charging cable
CN104167253A (en) * 2014-09-03 2014-11-26 吴俊� Connecting cable for new energy vehicle
CN105609202A (en) * 2014-09-03 2016-05-25 吴俊� Connection cable for new energy vehicle and fabrication method of connection cable
DE102019105240A1 (en) * 2019-03-01 2020-09-03 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Charging cable for a charging station with a wear indicator

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