CN2912806Y - Cyclone sand separator - Google Patents

Cyclone sand separator Download PDF

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Publication number
CN2912806Y
CN2912806Y CN 200520130486 CN200520130486U CN2912806Y CN 2912806 Y CN2912806 Y CN 2912806Y CN 200520130486 CN200520130486 CN 200520130486 CN 200520130486 U CN200520130486 U CN 200520130486U CN 2912806 Y CN2912806 Y CN 2912806Y
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CN
China
Prior art keywords
separator
pipe
storing machine
sand
hydrocyclone
Prior art date
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Expired - Lifetime
Application number
CN 200520130486
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Chinese (zh)
Inventor
郭军
张军
吴应湘
郑之初
汪建敏
安维杰
唐驰
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Institute of Mechanics of CAS
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Institute of Mechanics of CAS
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Priority to CN 200520130486 priority Critical patent/CN2912806Y/en
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Publication of CN2912806Y publication Critical patent/CN2912806Y/en
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Abstract

The utility model relates to a rotational flow desander, in particular to a sand removing and separating device used in the fields such as petroleum, chemical engineering, environmental protection, weaving, printing dye, and transportation. The rotational flow desander comprises a separator, an expansion chamber positioned on the body of the separator; wherein, a light weight phase overflow pipe is arranged at the top of the expansion chamber, the interior of the expansion chamber has a spiral cavity which makes the fluid coming from a incoming-stream pipe to form a rotational flow, the side wall of the expansion chamber is provided with a tangential incoming-stream pipe; the utility model further comprises a conic pipe with a larger end facing upwards, the larger end of the conic-pipe is communicated with the lower end of the separator; the utility model further comprises a sand-storing device which is arranged below the conic-pipe and is communicated with the lower end of the conic-pipe. A multi-stage rotational flow desander comprises at least two stages of desanding devices, the separator overflow pipe of the rotational flow desanding device of the former stage is communicated with the separator incoming-stream pipe of the rotational flow desanding device of the later stage by a pipeline. The device mainly solves the problem of low desanding efficiency in the prior art.

Description

A kind of hydrocyclone
Technical field
The utility model relates to a kind of liquid-solid two-phase separator, particularly relates to a kind of desanding separator that uses in processes such as oil, chemical industry, environmental protection, weaving, printing and dyeing, transportation.
Background technology
Separator at present commonly used has gravity type, kind such as centrifugal.As: " mud cyclone separator ", the patent No. are CN2163863.Be single cyclone separator, comprise conical pipe, import is Archimedes's streamline, and inlet tube, overflow pipe, spin chamber, rotating flow cone tube are arranged.As CN2274687 " a kind of hydrocyclone desander with the closed-entry feed tube ", the feed tube oral area with cylindrical shell tangentially is connected that is characterized as desander adds the wedge shape projection that can dwindle bore, has overcome the problem that inlet fluid eddy flow surge spray disturbs; CN2398420 " hydrocyclone desander " is characterized as the following root of easy replacing conical pipe, and a conical pipe is become two parts, has solved Taper Pipe root problem easy to wear.The front several patents does not all relate to the influence of the size of sand storing machine to separative efficiency, and under the oil-containing conditions of higher, the desanding efficiency of above-mentioned desanding device is the highest also just to be arrived about 80%.
The utility model content
The purpose of this utility model is: the shortcoming that overcomes above-mentioned prior art, high efficiency for desanding under the condition that is implemented in different oil-water ratios: for the fine particle separative efficiency below 100 orders more than 90%, especially to different proportioning oil water mixtures and viscous crude.In order to realize that the quick, efficient of liquid-solid two-phase medium separated, or compare with similar separator, under the condition of same treating capacity, make this separator reach compact conformation, lightweight purpose, thereby a kind of hydrocyclone is provided, and this device has mainly solved the low problem of desanding efficiency that prior art exists.
A kind of hydrocyclone of the present utility model, comprise: separator, on the body of separator expanding chamber is arranged, there is the overflow pipe of lightweight phase the top of expanding chamber, the spiral cavity that makes the fluid that enters from feed tube form eddy flow is arranged in the expanding chamber, and the sidewall of expanding chamber has tangential feed tube; Conical pipe, the big end of conical pipe up, the big end of conical pipe is connected with the lower end of separator; Sand storing machine, sand storing machine are arranged on the below of conical pipe, and sand storing machine is connected with the lower end of conical pipe.
Further, a kind of hydrocyclone of the present utility model can also have following characteristics: adopt the transition of Archimedes's streamlined to be connected between the feed tube of described separator and the expanding chamber.
The top of described sand storing machine and the lower end of conical pipe have the tube connector of tubulose respectively, the clamping of two tube connector phases.
The top of described sand storing machine is cylindrical shape, and the bottom of sand storing machine is taper.
Put the sand valve in the end of sand storing machine conical bottom.
The diameter of the cylindrical portions may of described sand storing machine be separator the expanding chamber diameter 2-3 doubly, the height of the cylindrical portions may of sand storing machine be separator the expanding chamber diameter 0.4-0.8 doubly.
The 1.2-1.5 that described conical pipe height is its outside diameter times, the cone angle of described conical pipe is the 3-12 degree.
The height of sand storing machine tapering part is 0.7-0.9 a times of its outside diameter.
Multistage eddy flow desanding device of the present utility model comprises two-stage hydrocyclone at least, and the separator overflow pipe of upper level hydrocyclone is connected with the separator feed tube of next stage hydrocyclone by a pipeline.
Further, multistage eddy flow desanding device of the present utility model can also have following characteristics: also be provided with tubing pump on the pipeline between the two-stage hydrocyclone.
Effect of the present utility model is as follows:
(1) structural design of this device places one with gravity, eddy flow, expansion separating mechanism, is two-phase-liquid-solid separation device efficiently.
(2) if reach the design separate targets, the one-level separator is just passable.
(3) enough big sand storing machine is set, utilizes Gravity Separation to make liquid-solid further separation, in separation process, also can regulate to obtain good separating effect by the pressure of Taper Pipe end.
(4) if the one-level separator does not reach separate targets, can add one-level or two-stage separator again, reach higher separative efficiency.
(5) this device is motorless device, and is simple in structure, stable.
(6) second level or three grades of settings that separate device, the time of separating in the extension fixture is to improve separative efficiency.
Description of drawings
Fig. 1 is the schematic diagram of hydrocyclone of the present utility model,
Fig. 2 is the schematic diagram of multistage eddy flow desanding device of the present utility model,
Fig. 3 is the structural representation of the sand storing machine in the utility model.
The drawing explanation: 1 is the cyclone separator body, and 2 is conical pipe, and 3 is the separator feed tube, and 4 is the separator overflow pipe, and 5 is the end mouth of separator conical pipe, and 6,8 is the tube connector of conical pipe and sand storing machine, and 7 is sand storing machine, and 9 for putting the sand valve.
The specific embodiment
Below be used to further specify the device that the utility model is described by concrete embodiment, but and do not mean that the utility model is confined to these embodiment.
Embodiment 1
Consult Fig. 1 and Fig. 3, a kind of hydrocyclone is made up of separator, conical pipe and sand storing machine.On the intermediate body member 1 of separator expanding chamber is arranged, there is the overflow pipe 4 of lightweight phase the top of expanding chamber, and the spiral cavity that makes the fluid that enters from feed tube form eddy flow is arranged in the expanding chamber, and the sidewall of expanding chamber has tangential feed tube 3.Conical pipe 2 big ends up, the big end of conical pipe is connected with the lower end of separator.Sand storing machine is arranged on the below of conical pipe, and sand storing machine 7 is connected with the following bottom mouth 5 of conical pipe.The diameter of the expanding chamber of separator is identical with the diameter of the big end of conical pipe.The top of sand storing machine and the lower end of conical pipe have 6,8, two tube connector clampings of tube connector of tubulose respectively.The top of sand storing machine is cylindrical shape, and the bottom of sand storing machine is taper.Put sand valve 9 in the tip of sand storing machine conical bottom, adorn valve herein, sand speed is put in control.
Adopt the transition of Archimedes's streamlined to be connected between the eddy flow desanding device of present embodiment, the feed tube of described separator and expanding chamber, reduce the fluid hydraulic loss of import.Sand storing machine drum diameter is 2.3 times of separator diameters, and the lower end is a pyramidal structure, provides enough heavy particle storage area and separators to be fixed together.
For improving separative efficiency, the design of sand storing machine also is a key: the cylindrical portions may diameter is 2.3 times of cyclone separator expanding chamber diameter, it highly is 0.5 times of diameter, the tapering of sand storing machine conical section is greater than the tapering of Taper Pipe, so both increased the stability of solid phase in sand hopper, enough centrifugal force is arranged again, is very effective to improving separative efficiency.Make a liquid-solid separation device by Fig. 1, adopt forging type to make a separator body, conical pipe.This height of separator is 1.2 times of its diameter, and the conical pipe height is 3 times of its diameter.Sand storing machine 7 drum diameters are 2.3 times of separator diameter, highly are 0.5 times of its diameter.Sand storing machine cone height is 0.8 times of diameter, separator body and conical pipe are connected to flange or bolt mode, be sealed into asbestos pad, the coupling part connected mode is flange, bolt also on conical pipe and the tube connector 6, is sealed into asbestos pad, and 6 and 8 is the clip mode, middle is that the polytetrafluoroethylene (PTFE) pad seals, sand storing machine 7 and tube connector 8 are pipe thread seal, and it is fixing that the sand storing machine bottom has valve, package unit to be contained on the support.As to adopt running water be fluid, adds 40-60 order sand 1500g, 60-80 order sand 1500g, and the following sand 500g of 80 orders, flow is 9m 3/ h, desanding efficiency reaches 95%.
Embodiment 2
Consult Fig. 2, the multistage eddy flow desanding device of present embodiment is made up of the two-stage hydrocyclone.The separator overflow pipe of upper level eddy flow desanding device by a pipeline and next stage eddy flow desanding device the separator feed tube be connected.On the pipeline between the two-stage hydrocyclone, also be provided with tubing pump 10, its objective is the increase flow velocity, strengthen centrifugal force, improve separative efficiency.This apparatus structure compactness, the following sand separation efficient of 100 orders can reach about 95%.
If the ratio of oil strengthens in the profit two-phase, the single-stage separator does not reach 90% desanding efficiency, just add the one-level separator again, adopt the device of two-stage embodiment 2 exactly, the first order is separated the fine grained that does not fall separate in second-stage separation device, the separative efficiency that improves the following sand of 100 orders reaches more than 90%.As profit sand three-phase mixture, water is 6.5m 3/ h, oil is 2.5m 3/ h, sand are 40-60 order sand 1500g, 60-80 order sand 1500g, and the following sand 500g of 80 orders, desanding efficiency is 94.7%.
In the present embodiment, remove the fine grained sand that does not fall and enter into the next stage separator, so just one-level is separated the fine grained sand that does not fall and separated, improved whole separative efficiency by second-stage separator.If most ofly before entering second-stage separator separate than coarse granule sand, small part fine grained sand need strengthen centrifugal force and could remove smoothly, will strengthen flowing velocity before advancing secondary, increases liquid-solid separating power and adds a tubing pump.

Claims (8)

1. hydrocyclone comprises: separator, on the body of separator expanding chamber is arranged, and there is the overflow pipe of lightweight phase the top of expanding chamber, and the spiral cavity that makes the fluid that enters from feed tube form eddy flow is arranged in the expanding chamber, and the sidewall of expanding chamber has tangential feed tube; It is characterized in that, also comprise:
Conical pipe, the big end of conical pipe up, the big end of conical pipe is connected with the lower end of separator;
Sand storing machine, sand storing machine are arranged on the below of conical pipe, and sand storing machine is connected with the lower end of conical pipe.
2. a kind of hydrocyclone as claimed in claim 1 is characterized in that: adopt the transition of Archimedes's streamlined to be connected between the feed tube of described separator and the expanding chamber.
3. a kind of hydrocyclone as claimed in claim 1 is characterized in that: the top of described sand storing machine and the lower end of conical pipe have the tube connector of tubulose respectively, the clamping of two tube connector phases.
4. a kind of hydrocyclone as claimed in claim 1 is characterized in that: the top of described sand storing machine is cylindrical shape, and the bottom of sand storing machine is taper.
5. a kind of hydrocyclone as claimed in claim 4 is characterized in that: put the sand valve in the end of sand storing machine conical bottom.
6. a kind of hydrocyclone as claimed in claim 4 is characterized in that: the diameter of the top cylinder shape of described sand storing machine be separator the expanding chamber diameter 2-3 doubly, the columnar height of sand storing machine be separator the expanding chamber diameter 0.4-0.8 doubly.
7. a kind of hydrocyclone as claimed in claim 1 is characterized in that: the 1.2-1.5 that described conical pipe height is its outside diameter times, the cone angle of described conical pipe is the 3-12 degree.
8. a kind of hydrocyclone as claimed in claim 1 is characterized in that: the height of sand storing machine tapering part is 0.7-0.9 a times of its outside diameter.
CN 200520130486 2005-11-08 2005-11-08 Cyclone sand separator Expired - Lifetime CN2912806Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520130486 CN2912806Y (en) 2005-11-08 2005-11-08 Cyclone sand separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520130486 CN2912806Y (en) 2005-11-08 2005-11-08 Cyclone sand separator

Publications (1)

Publication Number Publication Date
CN2912806Y true CN2912806Y (en) 2007-06-20

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586145A (en) * 2013-11-27 2014-02-19 西南石油大学 Three-inlet spiral slag pushing type hydraulic cyclone
CN104879263A (en) * 2015-05-29 2015-09-02 四川省机械研究设计院 Sand slurry abrasion reduction device for water turbine
CN106677730A (en) * 2015-11-05 2017-05-17 中石化石油工程技术服务有限公司 Dual-density well drilling underwater hollow ball injection device
CN108246527A (en) * 2017-12-23 2018-07-06 孙祎 A kind of fine grained Hydrocyclone for Silt Separation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586145A (en) * 2013-11-27 2014-02-19 西南石油大学 Three-inlet spiral slag pushing type hydraulic cyclone
CN104879263A (en) * 2015-05-29 2015-09-02 四川省机械研究设计院 Sand slurry abrasion reduction device for water turbine
CN106677730A (en) * 2015-11-05 2017-05-17 中石化石油工程技术服务有限公司 Dual-density well drilling underwater hollow ball injection device
CN108246527A (en) * 2017-12-23 2018-07-06 孙祎 A kind of fine grained Hydrocyclone for Silt Separation

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CX01 Expiry of patent term

Granted publication date: 20070620

EXPY Termination of patent right or utility model