CN2892445Y - injection molding machine - Google Patents
injection molding machine Download PDFInfo
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- CN2892445Y CN2892445Y CN 200620004476 CN200620004476U CN2892445Y CN 2892445 Y CN2892445 Y CN 2892445Y CN 200620004476 CN200620004476 CN 200620004476 CN 200620004476 U CN200620004476 U CN 200620004476U CN 2892445 Y CN2892445 Y CN 2892445Y
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- forming die
- extruder
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- 238000001746 injection moulding Methods 0.000 title abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims abstract description 16
- 239000007924 injection Substances 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract 5
- 238000000465 moulding Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 32
- 239000004033 plastic Substances 0.000 abstract description 14
- 229920003023 plastic Polymers 0.000 abstract description 14
- 239000002994 raw material Substances 0.000 abstract description 9
- 239000012530 fluid Substances 0.000 abstract description 7
- 239000000047 product Substances 0.000 description 15
- 238000001125 extrusion Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种注射成型机，尤其涉及一种可用来成型制造体积较大、厚度较厚的物品，进而提供一种可提高生产效率、降低生产成本的注射成型机。The utility model relates to an injection molding machine, in particular to an injection molding machine which can be used to mold and manufacture articles with large volume and thick thickness, and further provides an injection molding machine which can improve production efficiency and reduce production cost.
背景技术Background technique
以往诸如一些栏杆、步道材、角柱材、阳台板材、户外桌椅用板材、栈板等物品皆用木材、水泥、或金属材制成，这些材料各有其缺点，如木材不容易保存、不耐潮湿、容易腐烂；水泥施工期长、重量重、日久容易风化损坏；金属材价格昂贵、亦有重量重、日久容易生锈的缺点。In the past, items such as railings, walkway materials, corner post materials, balcony boards, boards for outdoor tables and chairs, and pallets were all made of wood, cement, or metal materials. These materials have their own disadvantages, such as wood is not easy to preserve, not Moisture resistant and easy to rot; cement has a long construction period, heavy weight, and is prone to weathering damage over time; metal materials are expensive, heavy, and easy to rust over time.
为解决上述材料所存在的缺点，业者逐以回收的塑料取代上述材料来制造上述物品，而以回收的塑料来制造上述物品除了具有耐潮湿、不会腐烂、重量轻、不会生锈的优点外，尤其可减少塑料废弃物所造成的公害，并可降低用料成本。In order to solve the shortcomings of the above-mentioned materials, the industry gradually replaces the above-mentioned materials with recycled plastics to manufacture the above-mentioned articles, and the above-mentioned articles made of recycled plastics have the advantages of moisture resistance, no rot, light weight, and no rust In addition, it can especially reduce the pollution caused by plastic waste and reduce the cost of materials.
然而，以回收塑料来制造上述物品，虽然具有上述的优点，但由于上述物品皆为体积较大、厚度较厚的物品，并不适合以一般射出成型机来制造，原因是一般射出成型机通常仅能被用来制造厚度在20mm以下的物品，因此对诸如上述物品皆为体积较大、厚度超过20mm以上的物品，以一般射出成型机来制造是相当困难的。虽然可斥资购买大型射出成型机来制造，但重新斥资购买大型射出成型机将大幅提高业者的生产成本，或根本没有经济效益可言。However, although the above-mentioned articles are made of recycled plastics, although they have the above-mentioned advantages, because the above-mentioned articles are all large in size and thick in thickness, they are not suitable for general injection molding machines to manufacture, because general injection molding machines usually It can only be used to manufacture items with a thickness below 20mm. Therefore, it is quite difficult to manufacture items such as the above-mentioned items that are larger and whose thickness exceeds 20mm with a general injection molding machine. Although it is possible to invest in large-scale injection molding machines for manufacturing, re-purchase of large-scale injection molding machines will greatly increase the production cost of the industry, or there is no economic benefit at all.
目前业者若要以一般压出成型机来制造上述物品时，因为压出成型机的出料是连续的，因此压出成型机仅能压出造型较为单纯的板状或柱状长条形半成品，而必须再经裁切加工才能完成成品的制造，例如欲制造一栈板或栅隔板等较复杂造型的成品时，其必须先经由压出成型机压出各式造型的半成品，然后经裁切成需要的各种尺寸，再一一加工组合，才能完成成品的制造，以致在制造上亦存在费时费力，增生产成本的缺点。At present, if the industry wants to manufacture the above-mentioned items with a general extrusion molding machine, because the output of the extrusion molding machine is continuous, the extrusion molding machine can only extrude a relatively simple plate-shaped or columnar strip-shaped semi-finished product. And it must be cut and processed to complete the finished product. For example, when you want to make a finished product with a more complex shape such as a pallet or grid partition, it must first be extruded by an extrusion molding machine to extrude semi-finished products of various shapes, and then cut. Cutting into various sizes required, and then processing and combining them one by one can complete the manufacture of the finished product, so that there are also disadvantages in the manufacture that are time-consuming and labor-intensive, and increase production costs.
实用新型内容Utility model content
本实用新型所要解决的主要技术问题在于，克服现有技术存在的上述缺陷，而提供一种注射成型机，其可提高生产效率，并可提供一台机制造多种产品的优点。The main technical problem to be solved by the utility model is to overcome the above-mentioned defects in the prior art and provide an injection molding machine, which can improve production efficiency and provide the advantages of manufacturing multiple products with one machine.
本实用新型解决其技术问题所采用的技术方案是：The technical scheme that the utility model solves its technical problem adopts is:
一种注射成型机，包括：一挤压机，其特征在于，设有：至少一个以上的成型模具，该成型模具内具有一成型模穴，并具有一注料口，注料口与挤压机的导料管衔接；所述挤压机具有一进料口与出料口，出料口设有导料管衔接至每一成型模具；借由上述的构造设计，挤压机压出的流体状塑料原料可由出料口经导料管的导引，而由可设置成多样化的成型模具的注料口依序注入成型模穴内，注入成型模穴内的流体状塑料原料在经冷却后即可凝固成型，接着即可打开成型模具取出成品，完成产品的制造，进而提供一种可提高生产效率、降低生产成本的注射成型机构造。An injection molding machine, comprising: an extruder, is characterized in that, is provided with: at least one molding die, has a molding cavity in the molding die, and has a injection port, the injection port is connected with the extrusion The extruder is connected with the guide tube of the extruder; the extruder has a feed port and a discharge port, and the discharge port is provided with a guide tube connected to each molding die; by the above-mentioned structural design, the extrusion machine extrudes The fluid plastic raw material can be guided through the material guide pipe from the discharge port, and then injected into the molding cavity sequentially through the injection port of the various molding molds, and the fluid plastic raw material injected into the molding cavity will be cooled. It can be solidified and molded, and then the mold can be opened to take out the finished product to complete the manufacture of the product, thereby providing an injection molding machine structure that can improve production efficiency and reduce production costs.
前述的注射成型机，其中挤压机出料口所设的导料管在对应每一成型模具上各设有一注料控制阀。In the aforementioned injection molding machine, the material guide pipe provided at the discharge port of the extruder is respectively provided with a material injection control valve corresponding to each molding die.
前述的注射成型机，其中导料管的外面设有加热组件，用以防止流经导料管的塑料原料冷却。In the aforementioned injection molding machine, a heating assembly is provided on the outside of the material guide tube to prevent cooling of the plastic material flowing through the material guide tube.
借由上述的构造设计，挤压机压出的流体状塑料原料可经导料管的导引注入成型模穴内，待冷却凝固成型，即可取出成品，完成产品的制造，换言之，第一个模具在冷却的同时，并可进行第二模具的注入，且第二模具可设置相异于前一模具的模穴，依此类推，进而提供一种同台机制造多种产品的高效率生产及降低生产成本的注射成型机构造。With the above-mentioned structural design, the fluid-like plastic raw material extruded by the extruder can be injected into the molding cavity through the guidance of the material guide tube. After cooling and solidifying, the finished product can be taken out to complete the manufacturing of the product. While the mold is cooling, the injection of the second mold can be carried out, and the second mold can be set with a cavity different from that of the previous mold, and so on, thus providing a high-efficiency production of manufacturing multiple products on the same machine And the structure of the injection molding machine that reduces the production cost.
本实用新型的有益效果是，其可提高生产效率，并可提供一台机制造多种产品的优点。The beneficial effect of the utility model is that it can improve the production efficiency and provide the advantages of manufacturing multiple products with one machine.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的平面构造示意图。Fig. 1 is a schematic diagram of the plane structure of the utility model.
图中标号说明：Explanation of symbols in the figure:
10挤压机 11进料口10 Extruder 11 Feed port
12出料口 13导料管12 Discharge port 13 Material guide pipe
14注料控制阀 20成型模具14 Injection control valve 20 Forming mold
21成型模穴 22注料口21 molding cavity 22 injection port
具体实施方式Detailed ways
请参阅图1所示，本实用新型的注射成型机包含有一挤压机10与至少一个以上的成型模具20；其中：Please refer to Fig. 1, the injection molding machine of the present invention includes an extruder 10 and at least one molding die 20; wherein:
挤压机10(如图1所示)，其具有一进料口11与出料口12，回收处理后的塑料原料可由进料口11倒入挤压机10内加热溶化成流体状塑料原料，然后由挤压机10的出料口12压出，挤压机10的出料口12设有导料管13衔接至成型模具20，导料管13的外面设有加热组件(图中未示)，用以防止流经导料管13的塑料原料冷却凝固，且导料管13在对应每一成型模具20上各设有一注料控制阀14。Extruder 10 (as shown in Figure 1), it has a feed port 11 and discharge port 12, the plastic raw material after recycling can be poured into extruder 10 from feed port 11 and heated and melted into fluid plastic raw material , and then extruded by the discharge port 12 of the extruder 10, the discharge port 12 of the extruder 10 is provided with a guide tube 13 to connect to the molding die 20, and the outside of the guide tube 13 is provided with a heating assembly (not shown in the figure) Shown), in order to prevent the plastic raw material flowing through the feed pipe 13 from cooling and solidifying, and the feed pipe 13 is respectively provided with an injection control valve 14 corresponding to each molding die 20 .
成型模具20(如图1所示)，其内具有一成型模穴21，并具有一注料口22，注料口22与挤压机10的导料管13衔接；又可依实际需要设置相异的模具，以使商品多元化。Forming die 20 (as shown in Figure 1) has a forming mold cavity 21 in it, and has a material injection port 22, and material injection port 22 is connected with the feed pipe 13 of extruder 10; Can be arranged according to actual needs Different molds to diversify products.
借由上述的构造设计，挤压机10压出的流体状塑料原料可由出料口12经导料管13的导引，再经注料控制阀14的控制而由成型模具20的注料口22注入成型模穴21内，当注满第一模穴即关闭控制阀14，再进行第二模穴的注入，如此循序；注入成型模穴21内的流体状塑料原料在经冷却后即可凝固成型，接着即可打开成型模具20取出成品，完成产品的制造。With the above-mentioned structural design, the fluid plastic raw material extruded by the extruder 10 can be guided by the discharge port 12 through the material guide pipe 13, and then controlled by the injection control valve 14 to be injected from the injection port of the molding die 20. 22 Inject into the molding cavity 21, close the control valve 14 when the first cavity is filled, and then inject the second cavity, in this order; the fluid plastic material injected into the molding cavity 21 can be cooled After solidification and molding, the molding mold 20 can be opened to take out the finished product, and the manufacturing of the product is completed.
从以上的所述及附图所示的实施例可知，本实用新型除了可用来制造体积较大、厚度较厚物品之外，且可经成型模具直接将物品成型，而不必再经裁切加工即可完成产品的制造，提供一种可提高生产效率、降低生产成本及产品多元化的注射成型机构造；因此，本实用新型与现有的压出成型机或射出成型机相比，确具有显著的实用性与进步性，且其构造亦确未曾有过，符合新型专利的要件，故依法提出专利申请。It can be seen from the above description and the embodiments shown in the accompanying drawings that the utility model can be used to manufacture larger and thicker objects, and can directly shape the objects through the forming mold without cutting. The manufacture of the product can be completed, and a kind of injection molding machine structure that can improve production efficiency, reduce production cost and product diversification is provided; therefore, compared with the existing extrusion molding machine or injection molding machine, the utility model has Significant practicability and progressiveness, and its structure has never been seen before, which meets the requirements of a new type patent, so a patent application is filed according to law.
以上所述，仅是本实用新型的较佳实施例而已，并非对本实用新型作任何形式上的限制，凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620004476 CN2892445Y (en) | 2006-02-27 | 2006-02-27 | injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620004476 CN2892445Y (en) | 2006-02-27 | 2006-02-27 | injection molding machine |
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| Publication Number | Publication Date |
|---|---|
| CN2892445Y true CN2892445Y (en) | 2007-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200620004476 Expired - Fee Related CN2892445Y (en) | 2006-02-27 | 2006-02-27 | injection molding machine |
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| CN (1) | CN2892445Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042653A (en) * | 2012-12-24 | 2013-04-17 | 宁波赫仕机械制造有限公司 | Injection molding machine for material separation injection molding |
| CN103085224A (en) * | 2011-12-28 | 2013-05-08 | 深圳市沃尔核材股份有限公司 | Injector device capable of saving space configuration |
| CN106003513A (en) * | 2016-05-18 | 2016-10-12 | 东莞铭丰生物质科技有限公司 | A mold production equipment |
| CN108162299A (en) * | 2017-12-27 | 2018-06-15 | 宁波秦鼎材料科技有限公司 | A kind of high molecular material injection molding apparatus with multiple nozzle injection heads |
| CN113085079A (en) * | 2021-04-14 | 2021-07-09 | 上海德琚自动化科技有限公司 | Combined high-speed low-pressure injection molding system and control method thereof |
| CN115534234A (en) * | 2022-09-19 | 2022-12-30 | 深圳市宏讯制造技术有限公司 | A kind of injection mechanism and injection machine |
| CN116079983A (en) * | 2022-11-17 | 2023-05-09 | 深圳市宏讯制造技术有限公司 | Multimode material injection device |
| CN120792097A (en) * | 2025-08-27 | 2025-10-17 | 东莞市阳荣塑胶制品有限公司 | Injection molding equipment for plastic toy parts |
-
2006
- 2006-02-27 CN CN 200620004476 patent/CN2892445Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103085224A (en) * | 2011-12-28 | 2013-05-08 | 深圳市沃尔核材股份有限公司 | Injector device capable of saving space configuration |
| CN103042653A (en) * | 2012-12-24 | 2013-04-17 | 宁波赫仕机械制造有限公司 | Injection molding machine for material separation injection molding |
| CN106003513A (en) * | 2016-05-18 | 2016-10-12 | 东莞铭丰生物质科技有限公司 | A mold production equipment |
| CN106003513B (en) * | 2016-05-18 | 2019-04-19 | 东莞铭丰生物质科技有限公司 | Mould production equipment |
| CN108162299A (en) * | 2017-12-27 | 2018-06-15 | 宁波秦鼎材料科技有限公司 | A kind of high molecular material injection molding apparatus with multiple nozzle injection heads |
| CN108162299B (en) * | 2017-12-27 | 2020-02-14 | 宁波秦鼎材料科技有限公司 | High polymer material injection molding equipment with multiple nozzle injection heads |
| CN113085079A (en) * | 2021-04-14 | 2021-07-09 | 上海德琚自动化科技有限公司 | Combined high-speed low-pressure injection molding system and control method thereof |
| CN115534234A (en) * | 2022-09-19 | 2022-12-30 | 深圳市宏讯制造技术有限公司 | A kind of injection mechanism and injection machine |
| CN116079983A (en) * | 2022-11-17 | 2023-05-09 | 深圳市宏讯制造技术有限公司 | Multimode material injection device |
| CN120792097A (en) * | 2025-08-27 | 2025-10-17 | 东莞市阳荣塑胶制品有限公司 | Injection molding equipment for plastic toy parts |
| CN120792097B (en) * | 2025-08-27 | 2026-02-27 | 东莞市阳荣塑胶制品有限公司 | Injection molding equipment for plastic toy parts |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070425 Termination date: 20150227 |
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| EXPY | Termination of patent right or utility model |