CN2877949Y - 防爆片的焊接设备 - Google Patents
防爆片的焊接设备 Download PDFInfo
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- CN2877949Y CN2877949Y CN 200620089511 CN200620089511U CN2877949Y CN 2877949 Y CN2877949 Y CN 2877949Y CN 200620089511 CN200620089511 CN 200620089511 CN 200620089511 U CN200620089511 U CN 200620089511U CN 2877949 Y CN2877949 Y CN 2877949Y
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- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 210000002826 Placenta Anatomy 0.000 abstract 1
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound 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[W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Abstract
本实用新型公开一种防爆片的焊接设备，设有工作台(1)，工作台(1)的一端设有床头箱(2)，工作台(1)上设有滑动尾座(11)，滑动尾座(11)内设有旋转套筒(12)，其一端固定有手柄(13)，旋转套筒(12)通过内螺纹连接有螺杆(14)，螺杆(14)的一端固定有顶尖(15)，顶尖(15)的外部套有顶紧胎具(16)；工作台(1)上还设有拖板(17)，拖板(17)上固定有支杆(18)，支杆(18)通过夹具与活动支杆(19)相接，支杆(19)通过夹具与活动支杆(20)相接，支杆(20)的一端设置有焊枪(21)。本实用新型使焊后的焊缝成型好、光滑细腻、光洁度高；呈现银白色，与工件的整体颜色没有差别。本设备的焊枪为移动可调的，能够实现横纵向自由进给，提高了生产效率。
Description
技术领域
：本实用新型涉及一种防爆片的焊接设备，尤其是一种焊接效果较好，效率较高的焊接设备。
背景技术
：目前，现有防爆片的材料全部都是不锈钢，其结构是设有上、下夹持器，中间夹有金属片，经过焊接结合在一起。以往焊接防爆片的设备为卧式结构，首先将下夹持器、金属片、上夹持器叠放在转台上；再用两个半环形定位胎具校正其同心度，从上部施加压力压紧防爆片；然后利用固定的焊枪从侧面焊接。采用此种设备焊接完成的防爆片存在如下缺陷：1、由于采用侧面焊接方式，溶化后的母材所形成的溶池会在重力作用下向下流淌，致使溶池不能完全包覆连接处，反而堆积在下夹持器上，造成焊接成型不规则、焊缝光滑度较差，高低不平。并且从侧面施焊，氩气的保护效果也不理想，焊缝极易被强烈氧化，颜色呈现深黄色，有时还夹杂紫色。
2、由于焊枪的位置是固定的，在焊接过程中不可调，从而会出现钨极偏弧，以致工件局部偏焊，致使废品率较高(50％左右)，造成了极大的资源浪费。
发明内容
：本实用新型针对现有技术的不足，提供一种焊接方便，焊缝光滑规则的防爆片的焊接设备。
本发明的技术解决方案是：一种防爆片的焊接设备，其特征在于：设有工作台1，工作台1的一端设有床头箱2，本设备还设有电机3，电机3的输出轴经过减速传动装置与床头箱2相接，床头箱2的输出轴9上固定有卡盘10；工作台1上设有滑动尾座11，滑动尾座11内设有旋转套筒12，其一端固定有手柄13，旋转套筒12通过内螺纹连接有螺杆14，螺杆14的一端固定有顶尖15，顶尖15的外部套有顶紧胎具16；工作台1上还设有拖板17，拖板17上固定有支杆18，支杆18通过夹具与活动支杆19相接，支杆19通过夹具与活动支杆20相接，支杆20的一端设置有焊枪21。
所述的减速传动装置的结构为电机3的输出轴经过减速机4驱动输出轮5，输出轮5通过皮带6带动输入轮7，输入轮7固定于轴8上，轴8经过床头箱2与轴9相接。
本实用新型的突出特点在于采用立式焊接的方式，溶池在重力作用下沿圆形焊件有规则的滚动，将连接处完全包覆，使焊后的焊缝成型好、光滑细腻、光洁度高；并且氩气的保护作用被充分利用，使焊缝呈现银白色，与工件的整体颜色没有差别。本设备的焊枪移动可调，能够实现横纵向自由进给，避免了局部偏焊，大大降低了废品率，合格率高达98％以上。
附图说明
：图1为本实用新型的结构示意图。
图2为定位胎的结构示意图。
具体实施方式
：下面结合附图说明本发明的具体实施方式。如图1所示，一种防爆片的焊接设备，其特征在于：设有工作台1，工作台1的一端设有床头箱2，本设备还设有电机3，电机3的输出轴经过减速机4驱动输出轮5，输出轮5通过皮带6带动输入轮7，输入轮7固定于轴8上，轴8经过床头箱2与轴9相接，轴9上固定有卡盘10；工作台1上设有滑动尾座11，滑动尾座11内设有旋转套筒12，其一端固定有手柄13，旋转套筒12通过内螺纹连接有螺杆14，螺杆14的一端固定有顶尖15，顶尖15的外部套有顶紧胎具16；工作台1上还设有拖板17，拖板17上固定有支杆18，支杆18通过夹具与活动支杆19相接，支杆19通过夹具与活动支杆20相接，支杆20的一端设置有焊枪21。拖板17可选用磁性拖板，便于焊枪21的位置变换。当然也可以采用其它连接方式，将拖板17固定在工作台1上。
工作过程如下：将下夹持器固定在卡盘内，依次安放好金属片及上夹持器后，利用定位胎具(如图2所示)套于防爆片的外部调好同心度，调整好尾座的距离并固定后，摇动尾座的手柄进行微调，带动活顶尖和顶紧胎具使防爆片的各部件紧密贴合，顶紧后把定位胎具移到顶紧胎具上露出焊接部位，驱动电机及焊枪进行焊接。
Claims (2)
1.一种防爆片的焊接设备，其特征在于：设有工作台(1)，工作台(1)的一端设有床头箱(2)，本设备还设有电机(3)，电机(3)的输出轴经过减速传动装置与床头箱(2)相接，床头箱(2)的输出轴(9)上固定有卡盘(10)；工作台(1)上设有滑动尾座(11)，滑动尾座(11)内设有旋转套筒(12)，其一端固定有手柄(13)，旋转套筒(12)通过内螺纹连接有螺杆(14)，螺杆(14)的一端固定有顶尖(15)，顶尖(15)的外部套有顶紧胎具(16)；工作台(1)上还设有拖板(17)，拖板(17)上固定有支杆(18)，支杆(18)通过夹具与活动支杆(19)相接，支杆(19)通过夹具与活动支杆(20)相接，支杆(20)的一端设置有焊枪(21)。
2.根据权利要求1所述的防爆片的焊接设备，其特征在于：所述的减速传动装置的结构为电机(3)的输出轴经过减速机(4)驱动输出轮(5)，输出轮(5)通过皮带(6)带动输入轮(7)，输入轮(7)固定于轴(8)上，轴(8)经过床头箱(2)与轴(9)相接。
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101890567A (zh) * | 2010-06-18 | 2010-11-24 | 无锡威华电焊机制造有限公司 | 钢筋网焊接生产机的导料槽移动拖板机构 |
| CN101480750B (zh) * | 2009-01-19 | 2011-04-27 | 中国计量学院 | 热力膨胀阀动力头氩焊装置 |
| CN102357708A (zh) * | 2011-09-29 | 2012-02-22 | 成都佳士科技有限公司 | 导管自动焊机 |
| CN102363220A (zh) * | 2011-11-21 | 2012-02-29 | 南车成都机车车辆有限公司 | 车轴中心孔防护装置 |
| CN102489926A (zh) * | 2011-11-16 | 2012-06-13 | 安徽博微长安电子有限公司 | 工件可连续旋转的钢球焊接装置 |
| CN103100818A (zh) * | 2012-12-31 | 2013-05-15 | 青特集团有限公司 | 一种焊接件顶紧装置 |
| CN103433605A (zh) * | 2013-08-15 | 2013-12-11 | 黎龙炎 | 回转体的自动焊接夹具系统及焊接装置 |
| CN103523640A (zh) * | 2013-10-18 | 2014-01-22 | 江苏同力机械有限公司 | 一种曳引机固定装置 |
| CN105945408A (zh) * | 2016-07-21 | 2016-09-21 | 山东金力特管业有限公司 | 大范围分水器专用焊机 |
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- 2006-03-01 CN CN 200620089511 patent/CN2877949Y/zh not_active IP Right Cessation
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101480750B (zh) * | 2009-01-19 | 2011-04-27 | 中国计量学院 | 热力膨胀阀动力头氩焊装置 |
| CN101890567A (zh) * | 2010-06-18 | 2010-11-24 | 无锡威华电焊机制造有限公司 | 钢筋网焊接生产机的导料槽移动拖板机构 |
| CN101890567B (zh) * | 2010-06-18 | 2012-08-22 | 无锡威华电焊机制造有限公司 | 钢筋网焊接生产机的导料槽移动拖板机构 |
| CN102357708A (zh) * | 2011-09-29 | 2012-02-22 | 成都佳士科技有限公司 | 导管自动焊机 |
| CN102489926A (zh) * | 2011-11-16 | 2012-06-13 | 安徽博微长安电子有限公司 | 工件可连续旋转的钢球焊接装置 |
| CN102363220A (zh) * | 2011-11-21 | 2012-02-29 | 南车成都机车车辆有限公司 | 车轴中心孔防护装置 |
| CN103100818A (zh) * | 2012-12-31 | 2013-05-15 | 青特集团有限公司 | 一种焊接件顶紧装置 |
| CN103433605A (zh) * | 2013-08-15 | 2013-12-11 | 黎龙炎 | 回转体的自动焊接夹具系统及焊接装置 |
| CN103523640A (zh) * | 2013-10-18 | 2014-01-22 | 江苏同力机械有限公司 | 一种曳引机固定装置 |
| CN105945408A (zh) * | 2016-07-21 | 2016-09-21 | 山东金力特管业有限公司 | 大范围分水器专用焊机 |
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