CN2840256Y - Vacuum magnetic control binding device - Google Patents

Vacuum magnetic control binding device Download PDF

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Publication number
CN2840256Y
CN2840256Y CN 200520057039 CN200520057039U CN2840256Y CN 2840256 Y CN2840256 Y CN 2840256Y CN 200520057039 CN200520057039 CN 200520057039 CN 200520057039 U CN200520057039 U CN 200520057039U CN 2840256 Y CN2840256 Y CN 2840256Y
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China
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vacuum
glue
vacuum cavity
chamber lid
mentioned
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CN 200520057039
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Chinese (zh)
Inventor
罗铁威
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Guangdong Amethstum Storage Technology Co Ltd
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Individual
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Abstract

The utility model relates to a binding device used for the production of compact optical discs, such as, DVD, HD-DVD, etc. The utility model comprises a rotary disc (1), a vacuum cavity body (2), a magnetic conducting plate (3), a vacuum cavity cover (5) with a sucking disc or a gripping claw on the center of the lower end, a positioning post (9) on the disc center, an electric magnet (6) and a driving mechanism (10), wherein the vacuum cavity body (2) is arranged on the rotary disc (1), and the magnetic conducting plate (3) is arranged in a cavity (21) arranged in the vacuum cavity body (2). An air pumping opening (12) arranged on the side wall of the vacuum cavity body (2) is connected with an evacuation device. The vacuum cavity cover (5) is arranged above the vacuum cavity body (2) and connected with the driving mechanism (10). Half piece of optical disc (7) with an upward glue surface, which is fully spread with glue, can be arranged on the top surface of the magnetic conducting plate (3), and the glue surface of half piece of optical disc (8) can face down (can also not make glue spreading) and be adsorbed on the bottom surface of the vacuum cavity cover (5). The electric magnet (6) is arranged on the vacuum cavity cover (5). The utility model can ensure that the bonded optical disc has no air bubble, low warping degree and excellent uniformity of glue layer. Besides, the utility model has the advantages of precise control, simple mechanism, favorable binding effect and high speed.

Description

A kind of vacuum magnetically controlled bonding device
1, technical field:
The utility model is the bonder that high density compact discs such as a kind of DVD of being used for, HD-DVD are produced, and belongs to the renovation technique that high density compact disc is produced bonder.
2, background technology:
DVD; The epochmaking process procedure that high density compact discs such as HD-DVD are produced is two thin discs that have high density hole groove information must be bonded together by specific mode, and industry slang is called " BONDING ".In order to reach certain speed of production, and guarantee the high homogeneity of bondline thickness, and avoid the generation of the residual and warpage of bubble, and various countries equipment manufacturers invention is for many years designed the bonding machine of many moneys and is realized this technological process, and concluding these technology modes has following several big class:
1) gap injecting glue method: two discs are close up and down, the very little gap of middle reservation, a very thin syringe needle goes into to the center to begin injecting glue from middle Shen, make glue point touch two discs up and down simultaneously, and rotation allows inner ring evenly stick glue up and down at a slow speed.Syringe needle is extracted the back out and is full of whole gap by centrifugal force by glue by high speed rotating.Though this technology can avoid bubble to produce to a certain extent, control accuracy requires very high, and action is meticulous, and speed is slower, to the effectively control of uniformity coefficient shortage of glue-line.Use the equipment vendors of this technology to have: Dutch ODME company, German STEGA company etc.
2) two-sided dotting glue method: two card inner rings are put gluing respectively, adjacent to each other with the angle of an inclination then, the bubble generation is repelled in the slow fusion of spreading over a whole area from one point by glue face and glue face, and is full of whole card gap by centrifugal force by glue by high speed rotating again.The relative merits of this technology and last a kind of too big difference that do not have, just control is got up comparatively simple.Use the equipment vendors of this technology to have: Japanese Sony Corporation, Taiwan ADM company etc.
3) static Method for bonding: allow the glue of punctuating in the card earlier, while, two cards charged into the static charge of opposed polarity respectively, strengthen the fusion of card and glue face and repel bubble producing by attractive force mutual between the electric charge, finally still be full of whole card gap by centrifugal force by glue by high speed rotating.This technology is the progress of above two kinds of technology modes, but still only depends on centrifugal force that glue is diffused into whole card, and the control of the uniformity coefficient of glue-line still lacks, and static residual on disc caused many influences to back operation production.Use the equipment vendors of this technology to have: German SINGULUS company, the special company of Taiwan water chestnut etc.
4) conventional vacuum is bonding: under vacuum condition, two discs that are coated with full glue are in advance pressed together with the strength that cylinder or motor provide.Because vacuum cavity is inner cylinder or power motor (because of meeting influences vacuum tightness, and strengthened the cavity influence and bled the time) can not be installed, so power all is to transmit by dynamic sealing device, thereby mechanism's complexity.Though this technology can effectively avoid bubble to produce, because the acting force of pressing for once, and can not be distributed to whole card equably, the uniformity coefficient of glue-line still lacks effective control.Use the equipment vendors of this technology to have: Switzerland UNAXIS company, Japanese SHIBAURA company etc.
3, summary of the invention:
The purpose of this utility model is to consider the problems referred to above and provides a kind of and guarantee that the CD after bonding does not have the high density compact disc bonder of bubble, low warpage, glue-line uniformity coefficient excellence.
Structural representation of the present utility model as shown in Figure 1, include rotating disk (1), vacuum cavity (2), magnetic conductive board (3), the vacuum chamber lid (5) of center, lower end band sucker or gripper, core reference column (9), electromagnet (6), driving mechanism (10), wherein vacuum cavity (2) is installed on the rotating disk (1), magnetic conductive board (3) places in the set cavity (21) of vacuum cavity (2), bleeding point (12) set on vacuum cavity (2) sidewall is connected with vacuum extractor, vacuum chamber lid (5) places the top of vacuum cavity (2), and be connected with driving mechanism (10), be coated with the end face that the supine half sheet CD (7) of full glue and glue is positioned over magnetic conductive board (3), half sheet CD (8) is adsorbed in the bottom surface of vacuum chamber lid (5), and electromagnet (6) is installed on the vacuum chamber lid (5).
The middle part of above-mentioned vacuum chamber lid (5) also is equiped with core reference column (9), and the middle part of magnetic conductive board (3) is provided with corresponding with it locating slot; Or the middle part of vacuum chamber lid (5) is provided with the core locating slot, and the middle part of magnetic conductive board (3) is provided with corresponding with it reference column.
Above-mentioned magnetic conductive board (3) is a round iron plate, and area equates with the CD area or be close.
In the applying process of above-mentioned half sheet CD (7) and half sheet CD (8), electromagnet (6) input makes it once finish the DC voltage of joint movement, also can import between two CDs and to produce degree of tightness and alternately push, make more uniform low-frequency pulse voltage of glue-line or alternating voltage, vacuum cavity when bonding (2) covers the vacuum tightness of the cavity between (5) less than 10 millibars with vacuum chamber; The laminate pressure of above-mentioned half sheet CD (7) and half sheet CD (8) regulate can be by control input electromagnet voltage or size of current and time realize.
Above-mentioned half sheet CD (8) can scribble viscose glue with half sheet CD (7) facing surfaces, also can not scribble viscose glue.
Above-mentioned driving mechanism (10) is for driving the driving mechanism of vacuum chamber lid (5) moving linearly.
Above-mentioned driving mechanism (10) is a piston cylinder, and cavity cap (5) is connected with the piston of piston cylinder.
Above-mentioned piston cylinder can be cylinder or hydraulic cylinder.
Above-mentioned driving mechanism (10) also is connected with mechanical arm (11).
Therefore the utility model two halves sheet CD, has following advantage because the structure that provides power and action realization two sides disc to fit by magnet or electromagnet has been provided under vacuum condition:
1) the utility model is the attractive force that provides by uniform magnetic field, makes two discs realize that extruding fits, and realizes extruding repeatedly because of input pulse or alternating voltage and fit.In addition also owing to guaranteed that pressure is even, the pressure controlled amount; Extruding frequency, number of times and time are controlled, so the uniformity coefficient of bonding back disc glue-line can obtain than the more direct effective control of other any methods.
2) the utility model is owing to be to finish whole adhesion process under vacuum condition, and bonding glue-line can avoid bubble residual fully, has improved the qualification rate of product so greatly.
3) the utility model has been because the uniformity coefficient of whole glue-line has had control preferably, thereby greatly reduced in the dry link of subsequent processing UV-lamp UV, because required time sample different in size is solidified at each position
3) the unequal and disc warpage that causes of the tension force that causes.
4) adhesion process action of the present utility model is provided by controlled electromagnet, and except putting into and taking out, the vision that does not have basically obviously can experience is moved in adhesion process, and therefore control is accurate, and mechanism is extremely simple, and bonding effect is good, and speed is fast.
The utility model is that a kind of design is ingenious, function admirable, convenient and practical vacuum magnetically controlled bonding device.
4, description of drawings:
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the vacuum magnetically controlled bonding device A and the aggregate erections such as glue spreading apparatus B, pick-up unit C of a pair of alternation of the utility model, form whole bonding machine and produce product D, whole bonding machine connects the structural representation of realizing on-line Full assembly line with two injection machine E, electroplating machine F again;
Fig. 3 is that the utility model is connected the structural representation of realizing the off-line assembly line with the two cover charging G of mechanism;
Fig. 4 connects the structural representation of realization semi-on-line assembly line for the utility model and injection machine E, an electroplating machine F and feeding mechanism G.
5, embodiment
Embodiment 1:
Structural representation of the present utility model as shown in Figure 1, include rotating disk (1), vacuum cavity (2), magnetic conductive board (3), the vacuum chamber lid (5) of center, lower end band sucker or gripper, core reference column (9), electromagnet (6), driving mechanism (10), wherein vacuum cavity (2) is installed on the rotating disk (1), magnetic conductive board (3) places in the set cavity (21) of vacuum cavity (2), bleeding point (12) set on vacuum cavity (2) sidewall is connected with vacuum extractor, vacuum chamber lid (5) places the top of vacuum cavity (2), and be connected with driving mechanism (10), be coated with the end face that the supine half sheet CD (7) of full glue and glue is positioned over magnetic conductive board (3), half sheet CD (8) is adsorbed in the bottom surface of vacuum chamber lid (5), and electromagnet (6) is installed on the vacuum chamber lid (5).In the present embodiment, the round iron plate of above-mentioned magnetic conductive board (3) for making by the soft magnetism conductor material, its upper surface area is the same with CD or close, and vacuum chamber lid (5) is circular vacuum chamber lid.Above-mentioned vacuum cavity (2) and rotating disk (1) but one make, by its rotation of motor direct-drive; Or vacuum cavity (2) separates with rotating disk (1) and makes, and vacuum cavity (2) is packed on the rotating disk (1), and rotating disk (1) is by its rotation of motor-driven, and vacuum cavity (2) rotates with rotating disk (1).
For guaranteeing the accurate location between half sheet CD (7) and the half sheet CD (8), the middle part of above-mentioned vacuum chamber lid (5) also is equiped with core reference column (9), and the middle part of magnetic conductive board (3) is provided with corresponding with it locating slot; Or the middle part of vacuum chamber lid (5) is provided with the core locating slot, and the middle part of magnetic conductive board (3) is provided with corresponding with it reference column.
For the squeeze pressure that disc is fitted even, the glue-line uniformity coefficient of the back disc of fitting is directly controlled or effectively control, above-mentioned electromagnet (6) is input low-frequency pulse voltage or alternating voltage in half sheet CD (7) and half sheet CD (8) applying process, produces the extruding that degree of tightness replaces and make glue-line even between two CDs; The vacuum tightness of the cavity between vacuum cavity (2) and the vacuum chamber lid (5) is less than 10 millibars; Laminate pressure size, break time and the number of times of above-mentioned half sheet CD (7) and half sheet CD (8) can be by control input electromagnet voltage or size of current and time realize.
Above-mentioned driving mechanism (10) is for driving the driving mechanism of vacuum chamber lid (5) moving linearly.In the present embodiment, above-mentioned driving mechanism (10) is a piston-cylinder, and cavity cap (5) is connected with the piston of piston-cylinder, and this piston-cylinder can be cylinder or hydraulic cylinder.
For making things convenient for the utility model device and other production processes to be combined into production line, above-mentioned driving mechanism (10) also is connected with mechanical arm (11).
The utility model in the course of the work, half sheet CD (7) is after coating process is coated with full glue, faced up by glue and to be placed on the magnetic conductive board (3), the lower surface of half sheet CD (8) can be coated with full glue at coating process, also cementing not, be attracted to then on the sucker at vacuum chamber lid (5) center, lower end, vacuum chamber lid (5) is formed seal chamber with vacuum cavity (2) under driving mechanism (10) promotes, and still can keep the space above 1mm between half sheet CD (7) and other the half sheet CD (8).This moment, external vacuum pump was bled by exhausr port (12), after cavity reaches required vacuum tightness, electromagnet (6) energising, magnetic conductive board (3) is picked up, and half sheet CD (7) is fitted on the other half sheet CD (8), feed the voltage of electromagnet and can do various frequency and power transfer at short notice by arts demand this moment, to reach best applying effect.After stopping electromagnet (6) powered and laying down vacuum, vacuum chamber lid (5) can rise and adsorb the CD that pastes and enter subsequent processing together.
Aggregate erections such as the vacuum magnetically controlled bonding device A of a pair of alternation of the utility model and glue spreading apparatus B, pick-up unit C, cooling device H, form whole bonding machine and produce product D, whole bonding machine and two injection machine E, electroplating machine F connect realize online full-automatic assembly line structural representation as shown in Figure 2, two injection machine E produce 0 layer of half sheet and 1 layer of half sheet respectively, and are bonding on bonder after supercooling and plating.This textural association can be used for producing the products such as HD-DVD of high-quality DVD5, DVD9, DVD10 and blue light.
The utility model uses the bonding glue of homemade DVD of common viscosity, carries out bondingly with the polycarbonate film of the thick 120mm diameter of 0.6mm of standard, and when the pumpdown time was set to 0.8 second, the vacuum tightness of bonder vacuum cavity was 5 * 10 -1About mba.If it is 0.5 second that the bonding time (being electromagnet conduction time) is set under this condition, the actual production cycle of then whole vacuum magnetic control DVD bonder can reach 2.5 seconds, is the fastest unit structure bonder known today.All experiment products do not find that bonding bubble occurs, through experiment product being carried out test shows with the German BASLER S300 of company detector, disc bondline thickness scope all be controlled at 52+/-7um, consistance is ideal very.
Embodiment 2:
The utility model and two cover charging G of mechanism is connected realize the off-line assembly line structural representation as shown in Figure 3,0 layer half sheet and 1 layer half sheet are after producing on other boards, by the production of two charger G confession bonders.But this textural association more efficient ground produces products such as DVD5, DVD10 and DVD-RAN.
Embodiment 3:
The utility model and injection machine E, electroplating machine F, cooling device H and a feeding mechanism G connect realize the semi-on-line assembly line structural representation as shown in Figure 4, injection machine E produces 0 layer of half sheet, and 1 layer of half sheet putting into charger G after supercooling and plating is bonding on bonder.Products such as DVD5, DVD9, DVD10 and DVD-RAN can be saved and be produced efficiently to this textural association most.

Claims (9)

1, a kind of vacuum magnetically controlled bonding device, it is characterized in that including rotating disk (1), vacuum cavity (2), magnetic conductive board (3), the vacuum chamber lid (5) of center, lower end band sucker or gripper, core reference column (9), electromagnet (6), driving mechanism (10), wherein vacuum cavity (2) is installed on the rotating disk (1), magnetic conductive board (3) places in the set cavity (21) of vacuum cavity (2), bleeding point (12) set on vacuum cavity (2) sidewall is connected with vacuum extractor, vacuum chamber lid (5) places the top of vacuum cavity (2), and be connected with driving mechanism (10), be coated with the end face that the supine half sheet CD (7) of full glue and glue is positioned over magnetic conductive board (3), half sheet CD (8) is adsorbed in the bottom surface of vacuum chamber lid (5), and electromagnet (6) is installed on the vacuum chamber lid (5).
2, vacuum magnetically controlled bonding device according to claim 1 is characterized in that the middle part of above-mentioned vacuum chamber lid (5) also is equiped with core reference column (9), and the middle part of magnetic conductive board (3) is provided with corresponding with it locating slot; Or the middle part of vacuum chamber lid (5) is provided with the core locating slot, and the middle part of magnetic conductive board (3) is provided with corresponding with it reference column.
3, vacuum magnetically controlled bonding device according to claim 1 is characterized in that above-mentioned magnetic conductive board (3) is a round iron plate, and above-mentioned vacuum chamber lid (5) is circular vacuum chamber lid.
4, vacuum magnetically controlled bonding device according to claim 1, it is characterized in that in the applying process of above-mentioned half sheet CD (7) and half sheet CD (8), electromagnet (6) input makes it once finish the DC voltage of joint movement, also can import between two CDs and to produce degree of tightness and alternately push, make more uniform low-frequency pulse voltage of glue-line or alternating voltage, vacuum cavity when bonding (2) covers the vacuum tightness of the cavity between (5) less than 10 millibars with vacuum chamber; The laminate pressure of above-mentioned half sheet CD (7) and half sheet CD (8) regulate can be by control input electromagnet voltage or size of current and time realize.
5, vacuum magnetically controlled bonding device according to claim 1 is characterized in that above-mentioned half sheet CD (8) and half sheet CD (7) facing surfaces can scribble viscose glue, also can not scribble viscose glue.
6,, it is characterized in that above-mentioned driving mechanism (10) is for driving the driving mechanism of vacuum chamber lid (5) moving linearly according to the described vacuum magnetically controlled bonding device of claim 1 to 5.
7, vacuum magnetically controlled bonding device according to claim 6 is characterized in that above-mentioned driving mechanism (10) is a piston cylinder, and cavity cap (5) is connected with the piston of piston cylinder.
8, vacuum magnetically controlled bonding device according to claim 7 is characterized in that above-mentioned piston cylinder can be cylinder or hydraulic cylinder.
9, vacuum magnetically controlled bonding device according to claim 8 is characterized in that above-mentioned driving mechanism (10) also is connected with mechanical arm (11).
CN 200520057039 2006-07-26 2006-07-26 Vacuum magnetic control binding device Expired - Lifetime CN2840256Y (en)

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Application Number Priority Date Filing Date Title
CN 200520057039 CN2840256Y (en) 2006-07-26 2006-07-26 Vacuum magnetic control binding device

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Application Number Priority Date Filing Date Title
CN 200520057039 CN2840256Y (en) 2006-07-26 2006-07-26 Vacuum magnetic control binding device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011091649A1 (en) * 2010-01-29 2011-08-04 东莞宏威数码机械有限公司 Positioning device and positioning method
CN103967919A (en) * 2014-05-06 2014-08-06 无锡微焦科技有限公司 Vacuum suction cup
CN106001772A (en) * 2016-03-01 2016-10-12 林中尉 Float pressing rotation power head
CN112221835A (en) * 2020-09-25 2021-01-15 广州千研贸易有限公司 Lining ironing device for uniformly gluing and automatically controlling pressure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011091649A1 (en) * 2010-01-29 2011-08-04 东莞宏威数码机械有限公司 Positioning device and positioning method
CN103967919A (en) * 2014-05-06 2014-08-06 无锡微焦科技有限公司 Vacuum suction cup
CN103967919B (en) * 2014-05-06 2016-02-03 无锡微焦科技有限公司 Vacuum chuck
CN106001772A (en) * 2016-03-01 2016-10-12 林中尉 Float pressing rotation power head
CN112221835A (en) * 2020-09-25 2021-01-15 广州千研贸易有限公司 Lining ironing device for uniformly gluing and automatically controlling pressure

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Suzhou New Hyble Digital Technology Co., Ltd.

Assignor: Luo Tiewei

Contract fulfillment period: 2006.11.28 to 2011.11.27

Contract record no.: 2008990000437

Denomination of utility model: Vacuum magnetic control binding device

Granted publication date: 20061122

License type: Exclusive license

Record date: 20080922

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENCE; TIME LIMIT OF IMPLEMENTING CONTACT: 2006.11.28 TO 2011.11.27

Name of requester: SUZHOU NEW HAIBO DIGIAL TECHNOLOGY CO.,LTD.

Effective date: 20080922

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20090227

Address after: No. 69, West spectral Road, Guangzhou hi tech Industrial Development Zone, Guangdong, Guangzhou 510070, China

Patentee after: Guangzhou Li Sheng Machinery Technology Co., Ltd.

Address before: 8, building 288, three Hanford Road, Guangdong, Guangzhou Province, 510095

Patentee before: Luo Tiewei

ASS Succession or assignment of patent right

Owner name: GUANGZHOU SHENGLI MACHINERY TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: LUO TIEWEI

Effective date: 20090227

ASS Succession or assignment of patent right

Owner name: MEIZHOU AMETHYSTUM OPTOELECTRONICS, LTD.

Free format text: FORMER OWNER: GUANGZHOU SHENGLI MACHINERY TECHNOLOGY CO., LTD.

Effective date: 20111229

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 510070 GUANGZHOU, GUANGDONG PROVINCE TO: 514779 GUANGZHOU, GUANGDONG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20111229

Address after: Guangzhou 514779 Guangdong province Meixian Shejiang town (Meizhou) industrial transfer industrial park B District 2.

Patentee after: Amethystum Optoelectronics Co., Ltd.

Address before: 510070 No. 69 West spectral Road, Guangzhou hi tech Industrial Development Zone, Guangdong, Guangzhou

Patentee before: Guangzhou Li Sheng Machinery Technology Co., Ltd.

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20151214

Address after: Guangzhou 514779 Guangdong city of Meizhou province Meixian Shejiang town (Meizhou) industrial transfer industrial park B District 2.

Patentee after: GUANGDONG AMETHSTUM STORAGE TECHNOLOGY CO., LTD.

Address before: Guangzhou 514779 Guangdong province Meixian Shejiang town (Meizhou) industrial transfer industrial park B District 2.

Patentee before: Amethystum Optoelectronics Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20061122

EXPY Termination of patent right or utility model