A kind of cable drum device of Frequency Converter Control
Technical field
The utility model belongs to the cable drum control technology, particularly a kind of cable drum device of Frequency Converter Control.
Background technology
At present, domestic cable drum control setup, usually adopt long-term stalling torque electric motor type control cable reel, hysteresis type cable drum, common Frequency Converter Control cable drum, cable drum exists tension force to be difficult to adjust, the tension force size is uneven, cable winding bumpy motion, even cause because of stressed and excessively broken or damage, system also exists complex structure, fault rate height in addition, power consumption is big and shortcomings such as cost height.
The utility model content
The purpose of this utility model is the technical matters that exists in the existing cable reel, provide a kind of have simple in structure, production efficiency is high, system works is reliable, the cable drum device of energy-conservation, Frequency Converter Control that productive costs is low, can satisfy the needs of existing market tower crane, stocker, unloader, the power supply of electric flat carriage cable drum.
The utility model comprises the reel controller, frequency converter, electrical motor, retarder, reel, MUX, the PID controller, the output control signal end of reel controller is connected with frequency converter, the output frequency signal end of frequency converter is connected with electrical motor, electrical motor is arranged on the rotating disk by retarder, the starting switch signal of described frequency converter is connected with frequency converter with an end of number of plies on-off signal, the other end is connected with power supply, the power input of frequency converter connects source of AC, the output termination motor of frequency converter, described reel controller comprises MUX, the PID controller, the given dtc signal mouth of MUX is connected with the PID controller, the motor torque signal mouth is connected with the PID controller, and the control signal output ends of PID controller is connected with frequency converter.
The utlity model has simple in structure, production efficiency is high, system works is reliable, energy-conservation, advantage such as productive costs is low, can satisfy the needs of existing market tower crane, stocker, unloader, the power supply of electric flat carriage cable drum.
Description of drawings
Fig. 1 is the utility model structural principle block diagram;
Fig. 2 is the frequency converter wiring schematic diagram;
Fig. 3 is a reel controller architecture principle schematic;
Among the figure: 1 reel controller, 2 frequency converters, 3 electrical motors, 4 reductors, 5 reels, 6 MUXs, 7PID controller
The specific embodiment
In conjunction with example the technical solution of the utility model is described further.
As shown in the figure, a kind of Vacon Frequency Converter Control cable drum device comprises reel controller 1, frequency converter 2, electrical motor 3, retarder 4, reel 5, MUX 6, PID controller 7.
As shown in Figure 1, the control signal that cable drum controller 1 is set motor speed according to the motor torque size sends Vacon frequency converter 2 to, the rotating speed at the output frequency signal control motor 3 of Vacon frequency converter 2, electrical motor 3 drive speed reducer 4, reductor 4 drive reel 5 and twine cable, keep tension force constant.
As shown in Figure 2, be the interconnecting wiring diagram of Vacon frequency converter 2 input terminals, the termination frequency converter DIN1 terminal of forward startup/halt switch Start, the other end is connected with power supply+24V, and control frequency converter forward starts and stops.The termination frequency converter DIN2 terminal of reverse startup/halt switch K8, the other end is connected with power supply+24V, and the control frequency converter oppositely starts and stops.The end of cable number of plies K switch 4, K2, K1 joins with DIN6, DIN5, the DIN4 terminal of Vacon frequency converter 2 respectively, and the other end is connected with power supply+24V.The DIN3 terminal of K switch one termination Vacon frequency converter 2, the other end is connected with power supply+24V, is used for fault and resets.L1, L2, L3 are for exchanging three-phase 380V power input.U, V, W connect three-phase alternating current motor.
As shown in Figure 3, cable drum controller 1 is arranged in the Vacon frequency converter 2, adopt PID control, cable drum controller 1 is made of MUX 6, PID controller 7, motor torque selects signal M_Sel to link to each other with the P1.0 end of MUX 6, motor torque signal M1~M10 end links to each other with the P1.1~P1.10 end of MUX 6 respectively, and the output signal end Out of MUX 6 links to each other with the Gi of PID controller 7 end, as the setting value of PID controller 7.The motor torque signal end links to each other with the F end of PID controller 7, as PID controller 7 values of feedback.PID controller 7 obtains frequency control signal, gives Vacon frequency converter 2.The rotating speed at the output frequency signal control motor 3 of Vacon frequency converter 2 twines cable by reel 5, keeps cable stretch constant.