CN2808912Y - Wholly water-jacketed industrial gas generator - Google Patents

Wholly water-jacketed industrial gas generator Download PDF

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Publication number
CN2808912Y
CN2808912Y CN 200520013321 CN200520013321U CN2808912Y CN 2808912 Y CN2808912 Y CN 2808912Y CN 200520013321 CN200520013321 CN 200520013321 CN 200520013321 U CN200520013321 U CN 200520013321U CN 2808912 Y CN2808912 Y CN 2808912Y
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heater
water
water jacket
furnace body
furnace
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CN 200520013321
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陈宗毓
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/16Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
    • Y02E20/18Integrated gasification combined cycle [IGCC], e.g. combined with carbon capture and storage [CCS]

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The utility model discloses a whole water-jacketed industrial coal gas generating furnace which comprises a furnace body, a coal gas outlet, a coal feeding mechanism, an ash discharging device and a furnace bottom air pipe, wherein the coal gas outlet is arranged on the furnace body; the coal feeding mechanism is arranged on the top of the furnace body; the ash discharging device is arranged on the bottom of the furnace body; the furnace bottom air pipe which is used for conveying air and water vapor to the hearth in the furnace body is arranged on the bottom of the furnace body. The utility model is characterized in that a cylinder part and a top cover part of the furnace body are both in the double-layer whole steel plate structure, so a continuous interlayer water jacket is formed between the inner layer and the outer layer of the furnace body; the lower part of the water jacket is provided with a water inlet pipe, and the outer cover of the top cover is provided with a vapor outlet; the outer lateral wall of the furnace body is also provided with a water outlet communicated with the water jacket, and the water outlet is connected with an overflow pipe which can control the water level in the water jacket to position between the outer cover and inner cover of the top cover of the furnace body. The utility model can greatly increase the safety performance of the whole equipment and reduce the manufacture cost with more compact structure and concise operation; a butterfly valve of a blower only needs to be adjusted to control the size of the needed coal gas quantity during the practical production, and the used coal quantity is reduced by more than 35 % by the practical application.

Description

Full water jacket industrial gas producer
Technical field
The utility model relates to a kind of device with coal production coal gas, especially a kind of full water jacket industrial gas producer.
Background technology
Industrial gas generating furnace is to be raw material with coal, with the gas mixture of air and water vapor as vaporized chemical, by certain processing method make coal be converted into coal gas modern age the advanced person energy device.With directly be that fuel is compared with the coal, use producer gas generator, can reduce environmental pollution on the one hand, can save a large amount of energy on the other hand, can also reduce labour intensity greatly.The tradition producer gas generator primary structure as shown in Figure 3, Figure 4:
(1) main part (Fig. 4): adopt and to build firebrick structure in the steel plate cylinder, join local water jacket 1 ' products for steam (type of furnace that has because of adopt outer supply steam do not have this local water jacket 1 '), by tracheae and gas bag 2 ' be connected.The lid on main body top adopts the refractory concrete structure.The passage that the bottom is provided with a wind plays pneumatolysis to fuel.
(2) air-blast system: generally by centrifugal blower 3 ', pipeline, and instrument is formed.
(3) steam system: generally by gas bag 2 ', valve body, pipeline and hot water jacket 1 ' (or external steam) is formed.
(4) coaling machine structure: mechanical coaling machine with coal by cart transport to the coal bunker 4 at main body top ' in.Need join in the burner hearth again by producing.
(5) ash discharging gear: utilize ash-pan 5 ' rotational automatic deslagging.
(6) cleaning apparatus and power distribution system.
The main drawback of above traditional producer gas generator is: be the burner hearth that is built into refractory brick in the main part cylinder, in all processes, if refractory brick comes off or sealing property is bad, main part cylinder steel body just burns easily, burn, the work-ing life and the safety performance of main part reduce greatly.Because steam system is used gas bag, there is potential safety hazard simultaneously.
Also there is main part to adopt the producer gas generator of full water jacket, as Chinese patent ZL 01270433.4 disclosed " producer gas generator ", its body of heater is made of flue and boiler clothing, between flue and boiler clothing heating water jacket and the steam generating chamber that constitutes stove and accessory, but it does not illustrate flue, the boiler clothing and the concrete structure of water jacket between the two, and the position that is provided with of pressure release blow-down pipe and steam outlet pipe all is starkly lower than the flue tip position from its drawing, therefore do not have the function of full water jacket, there is the defective that the danger burnt and steam can't smooth and easy eliminating in flue top, and have malleation between flue and the boiler clothing, to the requirement height of material, thereby cost of manufacture is high and have a potential safety hazard.
In addition, the air-blast system of above-described producer gas generator and steam system as shown in Figure 7, its air feed craft route is:
Figure Y20052001332100041
Therefore the steam that comes from gas bag must need certain malleation, could be with the air admission burner hearth that blasts through gas blower, thereby gas bag generally need be set with stable and guarantee the pressure of steam in steam system.
Based on the above, necessary existing producer gas generator is undergone technological transformation, to overcome its existing problem.
Summary of the invention
First technical problem to be solved in the utility model is to provide a kind of main part of gas furnace not exist to be burnt, burn danger, the full water jacket industrial gas producer that long service life and safety performance are good at above-mentioned prior art present situation.
The utility model solves the problems of the technologies described above the technical scheme that is adopted: this full water jacket industrial gas producer, it has body of heater, have gas exit on the body of heater, coal mechanism is equipped with at the top of body of heater, ash discharging gear is equipped with in the bottom, the bottom of body of heater also is provided with furnace bottom airduct from water vapor to the body of heater internal furnace that carry air and, the round shape part and the header field that it is characterized in that described body of heater are double-deck whole steel sheet structure, thus in body of heater, form the successive intercalated water sleeve between the skin, the bottom of water jacket is connected with water inlet pipe, outer the covering of top cover has vapour outlet, also have the water outlet that is communicated with water jacket on the outer side wall of body of heater, water outlet is connected with upflow tube, and water level is between the enclosing cover and inner cap of body of heater top cover in this upflow tube may command water jacket.
Described outer covering also has the air blast inlet, and this blast inlet is connected with gas blower by pipeline, and described vapour outlet then is connected with described furnace bottom airduct by steam-pipe.In addition, also can outside described, cover or steam-pipe on steam outlet is set, to solve the too much processing of excessive part steam under the situation of steam that water jacket produces.
Described upflow tube has one section " U " shape part, and the lower-most point of the tube chamber of upflow tube position highest point is between the enclosing cover and inner cap of body of heater top cover.The shape of upflow tube does not have special restriction, it is following or equal with water level only to need its inlet end to be located at the interior water level of water jacket, and the lower-most point of the tube chamber of exit end highest point satisfies aforementioned requirement and gets final product, but adopts " U " shape tubular construction, can form fluid-tight preferably comparatively speaking.
/ 3rd to 2/3rds places of the lower-most point of the tube chamber of described upflow tube position highest point spacing between the enclosing cover of body of heater top cover and inner cap; such position is provided with; both helped guaranteeing inner cap above be coated with competent liquid water; to play the good cooling provide protection; leave enough spaces for again steam, air in the following space of the above enclosing cover of water level, so that it flows smoothly and discharges.
Advantage of the present utility model is: 1, because the cylindrical part of body of heater is divided into double-layered cylinder whole steel sheet structure, the exterior and interior cover of body of heater top cover also is a whole steel sheet, between inside and outside two lids is water and vapor film, reaches exterior and interior cover interlayer certain altitude between the ectonexine cylinder of body of heater and is softening water.The inner chamber of body of heater is burner hearth, and all body of heater does not need refractory materialss such as refractory brick.Body of heater in the utility model, it between the double-layered cylinder softening water, inner layer cylinder there is cooling effect all the time, make the inner ring cylinder avoid Yin Wendu too high and burn, the heat that softening water in the interlayer can fully absorb again in the burner hearth produces steam for gas gasification use in the burner hearth, the work-ing life and the security that have improved the producer gas generator body of heater greatly.2, vapor system has saved gas bag and annex thereof, moreover since from blower fan to full water jacket samdwich until burner hearth, whole gas flow is unimpeded, full water jacket main body is atmospheric pressure state in process of production, so compare and existing industrial gas generating furnace, whole device ' improves and the cost of manufacture reduction.3, the water level in the water jacket can be observed ocular and clear by outside upflow tube control.4, structure is compact, simple to operation more, in actual production, need only regulate the size that the gas blower butterfly valve just can be controlled required coal gas amount.5, through practical application, coal consumption reduces more than 35%.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment primary structure;
Fig. 2 is the structural representation of the utility model embodiment body of heater (containing the disintegrating slag circle that is connected the body of heater bottom among the figure) and steam system;
Fig. 3 is the structural representation of existing producer gas generator primary structure;
Fig. 4 is the structural representation of existing producer gas generator body of heater and steam system.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
Embodiment
As Fig. 1~shown in Figure 2, be a better embodiment of the utility model full water jacket industrial gas producer.As shown in Figure 1 and Figure 2, the present embodiment full water jacket industrial gas producer, it has body of heater 1, have gas exit 2 on the body of heater 1, the coal bunker 3 that links to each other with coal mechanism (not shown) is equipped with at the top of body of heater 1, ash discharging gear 4 and fire grate 5 are equipped with in the bottom, and the bottom of body of heater 1 also is provided with furnace bottom airduct 6 from water vapor to body of heater 1 internal furnace that carry air and.The round shape part and the header field of body of heater 1 are double-deck whole steel sheet structure, have formed successive intercalated water sleeve 7 thus between the inside and outside layer of body of heater 1.The bottom of water jacket 7 is connected with the water inlet pipe (not shown), has vapour outlet 9 on the enclosing cover 8 of top cover.Also have the water outlet 10 that is communicated with water jacket 7 on the outer side wall of body of heater 1, water outlet 10 is connected with " U " shape upflow tube 11, and the lower-most point of the tube chamber of upflow tube 11 position highest points is mutually concordant with the mid-way between the inner cap 12 with the enclosing cover 8 of body of heater top cover, passes through these upflow tube 11 may command water jackets 7 interior water levels therefrom in the enclosing cover 8 of body of heater top cover and the mid-way between the inner cap 12.Also have air blast inlet 13 on the enclosing cover 8, this blast inlet 13 is connected with gas blower 14 by pipeline, vapour outlet 9 then is connected with furnace bottom airduct 6 by steam-pipe, thus, the steam that produces in the water jacket 7 promptly under the drive of the air that gas blower 14 is imported, enters furnace chamber by vapour outlet 9, pipeline and furnace bottom airduct 6 continuously.

Claims (4)

1, a kind of full water jacket industrial gas producer, it has body of heater, have gas exit on the body of heater, coal mechanism is equipped with at the top of body of heater, ash discharging gear is equipped with in the bottom, the bottom of body of heater also is provided with furnace bottom airduct from water vapor to the body of heater internal furnace that carry air and, the round shape part and the header field that it is characterized in that described body of heater are double-deck whole steel sheet structure, thus in body of heater, form the successive intercalated water sleeve between the skin, the bottom of water jacket is connected with water inlet pipe, outer the covering of top cover has vapour outlet, also have the water outlet that is communicated with water jacket on the outer side wall of body of heater, water outlet is connected with upflow tube, and water level is between the enclosing cover and inner cap of body of heater top cover in this upflow tube may command water jacket.
2, full water jacket industrial gas producer according to claim 1 is characterized in that described outer covering also has the air blast inlet, and this blast inlet is connected with gas blower by pipeline, and described vapour outlet then is connected with described furnace bottom airduct by steam-pipe.
3, full water jacket industrial gas producer according to claim 1 and 2 it is characterized in that described upflow tube has one section " U " shape part, and the lower-most point of the tube chamber of upflow tube position highest point is between the enclosing cover and inner cap of body of heater top cover.
4, full water jacket industrial gas producer according to claim 1 and 2 is characterized in that 1/3rd to 2/3rds places of lower-most point spacing between the enclosing cover of body of heater top cover and inner cap of the tube chamber of described upflow tube position highest point.
CN 200520013321 2005-07-15 2005-07-15 Wholly water-jacketed industrial gas generator Expired - Lifetime CN2808912Y (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100413945C (en) * 2005-07-15 2008-08-27 陈宗毓 Full water jacket industrial gas producer
US10598049B2 (en) 2017-10-03 2020-03-24 Enviro Power, Inc. Evaporator with integrated heat recovery
US11204190B2 (en) 2017-10-03 2021-12-21 Enviro Power, Inc. Evaporator with integrated heat recovery

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100413945C (en) * 2005-07-15 2008-08-27 陈宗毓 Full water jacket industrial gas producer
US10598049B2 (en) 2017-10-03 2020-03-24 Enviro Power, Inc. Evaporator with integrated heat recovery
US11204190B2 (en) 2017-10-03 2021-12-21 Enviro Power, Inc. Evaporator with integrated heat recovery

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AV01 Patent right actively abandoned

Effective date of abandoning: 20080827

C25 Abandonment of patent right or utility model to avoid double patenting