CN2799212Y - Die for molding lens - Google Patents

Die for molding lens Download PDF

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Publication number
CN2799212Y
CN2799212Y CN 200420102417 CN200420102417U CN2799212Y CN 2799212 Y CN2799212 Y CN 2799212Y CN 200420102417 CN200420102417 CN 200420102417 CN 200420102417 U CN200420102417 U CN 200420102417U CN 2799212 Y CN2799212 Y CN 2799212Y
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China
Prior art keywords
mold
mold core
core
molding
lens mold
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Expired - Lifetime
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CN 200420102417
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Chinese (zh)
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江宗韦
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Abstract

The utility model relates to a die for molding lenses, which comprises a first die core, a second die core and a positioning mechanism, wherein the second die core and the first die core are arranged in a coaxial way, and are matched mutually to form a molding cavity; the positioning mechanism is arranged on the second die core, and comprises an electric body and a separating ring; the elastic body is arranged between the second die core and the separating ring; the separating ring has a positioning curved surface. When the utility model is used for forming, the compression of a preforming body is uniform, thereby, the forming accuracy is improved and the operation is convenient.

Description

模造镜片模具Molding Lens Molds

【技术领域】【Technical field】

本实用新型是关于一种模具,特别是关于一种模造镜片模具。The utility model relates to a mold, in particular to a lens molding mold.

【背景技术】【Background technique】

现有模造镜片模具是由第一模仁、第二模仁及机体构成,在成型过程中将预形体直接置于第二模仁的模仁面上,通过高温软化镜片预形体,并加压使其变形至模仁形状,成为所需的模造镜片。预形体有多种形状,一般有球型(Ball)和圆饼型(Gob)两种,球型预形体具有完全对称的几何形体,直接放于模具上时其在重力作用下可自动居中,不会出现预形体偏斜的情形。然而,球型预形体不易加工成镜片,尤其对能减少像差的非球面透镜,采用球形预形体加工相对较困难,而圆饼型预形体则相对较容易加工成型成镜片,故在实际生产中常采用,因圆饼型预形体仅相对特定轴向对称,直接置于第二模仁表面上时容易发生偏斜,以致于在成型时受压不均匀而导致成型不良或成型精度不佳,严重时甚至导致产品报废。The existing molding lens mold is composed of the first mold core, the second mold core and the body. During the molding process, the preform is directly placed on the surface of the mold core of the second mold core, and the lens preform is softened by high temperature and pressurized. Make it deform to the shape of the mold core and become the required molded lens. There are many shapes of preforms, generally there are two types of spherical (Ball) and round cake (Gob). The spherical preform has a completely symmetrical geometric shape. When it is directly placed on the mold, it can be automatically centered under the action of gravity. There will be no deflection of the preform. However, spherical preforms are not easy to process into lenses, especially for aspheric lenses that can reduce aberrations, it is relatively difficult to process spherical preforms, while disc preforms are relatively easy to process into lenses, so in actual production It is often used in China, because the round cake-shaped preform is only symmetrical to a specific axis, and it is prone to deflection when placed directly on the surface of the second mold core, so that the pressure is uneven during molding, resulting in poor molding or poor molding accuracy. In severe cases, it even leads to product scrapping.

鉴于现有技术中的上述不足,提供一种利用定位机构将预形体精确定位从而提高成型精度的模造镜片模具。In view of the above-mentioned deficiencies in the prior art, a mold for molding a lens is provided which uses a positioning mechanism to precisely position the preform so as to improve the molding accuracy.

【实用新型内容】【Content of utility model】

本实用新型的目的在于提供一种预形体定位精确、成型精度高的模造镜片模具。The purpose of the utility model is to provide a molding lens mold with accurate preform positioning and high molding precision.

为了达到上述目的,本实用新型提供一种模造镜片模具,包括第一模仁、第二模仁及一定位机构。该第二模仁与第一模仁同轴设置且相互配合形成一模造型腔;该定位机构设置于第二模仁上,其包括一弹性体与一分离环,该弹性体置于第二模仁与分离环之间,该分离环具有一定位曲面。In order to achieve the above purpose, the utility model provides a lens mold, which includes a first mold core, a second mold core and a positioning mechanism. The second mold core and the first mold core are coaxially arranged and cooperate with each other to form a molding cavity; the positioning mechanism is arranged on the second mold core, which includes an elastic body and a separating ring, and the elastic body is placed on the second mold core. Between the mold core and the separation ring, the separation ring has a positioning curved surface.

本实用新型利用定位机构的分离环上的定位曲面及第一模仁下压,可于成型前将预形体充分置正,且该过程无需人力调整,将预形体直接置于定位机构即可自动对正,从而避免预形体发生偏斜而受力不均,提高了成型精度,且方便使用。The utility model utilizes the positioning curved surface on the separation ring of the positioning mechanism and the pressing down of the first mold core to fully align the preform before forming, and this process does not require manual adjustment, and the preform can be automatically placed directly on the positioning mechanism. Alignment, so as to avoid the uneven stress caused by the deflection of the preform, improve the forming accuracy, and be convenient to use.

【附图说明】【Description of drawings】

图1是本实用新型模造镜片模具的立体分解示意图;Fig. 1 is the three-dimensional exploded schematic view of the molded lens mold of the utility model;

图2是本实用新型模造镜片模具的立体组装图;Fig. 2 is the three-dimensional assembly diagram of the molded lens mold of the utility model;

图3是本实用新型模造镜片模具的剖面示意图;Fig. 3 is a schematic sectional view of the utility model molded lens mold;

图4是本实用新型模造镜片模具的预形体定位过程示意图;Fig. 4 is a schematic diagram of the preform positioning process of the molded lens mold of the present invention;

图5是本实用新型模造镜片模具的成型过程示意图;Fig. 5 is a schematic diagram of the forming process of the molded lens mold of the present invention;

图6是本实用新型较佳实施例的成型完毕示意图。Fig. 6 is a schematic diagram of the finished molding of the preferred embodiment of the utility model.

【具体实施方式】【Detailed ways】

请参阅图1及图2,本实用新型模造镜片模具主要包括:第一机体10、第一模仁20、第二机体30、第二模仁40以及定位机构50。Please refer to FIG. 1 and FIG. 2 , the lens mold of the present invention mainly includes: a first body 10 , a first mold core 20 , a second body 30 , a second mold core 40 and a positioning mechanism 50 .

第一机体10为中空圆柱形,包括一机身101、一模仁孔102及一凸缘部103,第一模仁20通过模仁孔102容置于第一机体10中,成形时可于其内上下运动。The first body 10 is hollow cylindrical, including a body 101, a mold core hole 102 and a flange portion 103, the first mold core 20 is accommodated in the first body 10 through the mold core hole 102, and can be placed in the first body 10 during forming. It moves up and down.

第一模仁20包括一模仁体201,模仁体201材料为碳化钨(WC),其一端设置有一凸缘2011,另一端设置有一型腔2012(参见图3),该型腔2012包括一模造面(未标示),该模造面上设置有一保护膜(图未示),其材料可为贵金属膜或氮化硼(BN)薄膜。The first mold core 20 comprises a mold core body 201, the material of the mold core body 201 is tungsten carbide (WC), one end is provided with a flange 2011, and the other end is provided with a mold cavity 2012 (referring to Fig. 3), and this mold cavity 2012 includes A molding surface (not shown), the molding surface is provided with a protective film (not shown), the material of which can be noble metal film or boron nitride (BN) film.

第二机体30为中空圆柱形,包括一机身301、一模仁孔302、一凸缘部303,凸缘部303邻近机身301位置开设一安装孔3011,其与模仁孔302相通,当将第二模仁40装于模仁孔302中时,用一圆柱体3012置于安装孔3011内以将第二模仁40固定于第二机体30内,第二机体30的凸缘部303的内壁邻近端部开设有第一环形槽3021及邻近第一环形槽3021周向开设第二环形槽3022(参见图3)。The second body 30 is a hollow cylinder, including a body 301, a mold core hole 302, and a flange portion 303. The flange portion 303 offers a mounting hole 3011 adjacent to the position of the body 301, which communicates with the mold core hole 302. When the second mold core 40 is installed in the mold core hole 302, a cylinder 3012 is placed in the installation hole 3011 to fix the second mold core 40 in the second body 30, the flange portion of the second body 30 The inner wall of 303 defines a first annular groove 3021 adjacent to the end and a second annular groove 3022 adjacent to the circumference of the first annular groove 3021 (see FIG. 3 ).

第二模仁40与第一模仁20同轴设置,且固定在第二机体30内,其包括一模仁体401,模仁体401材料为碳化钨(WC),其一端也设置有一凸缘4011,其可与第二机体30的模仁孔302的第一环形槽3021配合,另一端设置有一阶梯部4012,于模仁体401邻近凸缘4011位置开设有一安装孔3011对应的固定孔402,该固定孔402用于与圆柱体3012配合,用于将第二模仁40固定在第一机体30内,阶梯部4012中央为一凸柱4013,凸柱4013与定位机构50形成一型腔4014(参见图3),凸柱4013顶端设置有一模造面(未标示),该模造面上设置有一保护膜(图未示),其材料可为贵金属膜或氮化硼(BN)薄膜。The second mold core 40 is arranged coaxially with the first mold core 20, and is fixed in the second body 30. It includes a mold core body 401. The material of the mold core body 401 is tungsten carbide (WC), and one end is also provided with a convex Edge 4011, which can cooperate with the first annular groove 3021 of the core hole 302 of the second body 30, and the other end is provided with a stepped portion 4012, and a fixing hole corresponding to the mounting hole 3011 is provided at the position of the core body 401 adjacent to the flange 4011 402, the fixing hole 402 is used to cooperate with the cylinder 3012, and is used to fix the second mold core 40 in the first body 30. The center of the stepped part 4012 is a boss 4013, and the boss 4013 and the positioning mechanism 50 form a type Cavity 4014 (see FIG. 3 ), a molding surface (not shown) is provided on the top of the boss 4013, and a protective film (not shown) is provided on the molding surface, and its material can be a noble metal film or a boron nitride (BN) film.

请同时参阅第三图,定位机构50设置于第二模仁40的阶梯部4012上,由弹性体51与分离环52组成,弹性体51为一压缩弹簧,也可为伸缩性弹性体,其一端固定在第二模仁40的阶梯部4012上,另一端抵顶在分离环52。分离环52为中空圆柱形,由强度较大的材料做成,例如钢材,其上开设有一台阶孔521及一定位曲面522,第二模仁40的凸柱4013可在台阶孔521内上下运动,且自然状态时第二模仁40的凸柱4013顶端的模造面处于定位曲面522的下端。定位曲面522依据预形体轮廓的曲率半径设置,且要求较高的精度及硬度,可在加工后进行表面淬火处理。另外,也可在阶梯部4012上加一超音波震动器,通过超声波震动器产生超声波震动,从而带动弹簧震动,使预形体更加精确地定位在模仁上,并可使分离环52及时回位。Please refer to the third figure at the same time, the positioning mechanism 50 is arranged on the stepped portion 4012 of the second mold core 40, and is composed of an elastic body 51 and a separation ring 52. The elastic body 51 is a compression spring, which can also be a stretchable elastic body. One end is fixed on the stepped portion 4012 of the second mold core 40 , and the other end abuts against the separation ring 52 . The separation ring 52 is a hollow cylinder made of a stronger material, such as steel, on which a stepped hole 521 and a positioning curved surface 522 are provided, and the boss 4013 of the second mold core 40 can move up and down in the stepped hole 521 , and in the natural state, the molding surface at the top of the boss 4013 of the second mold core 40 is at the lower end of the positioning curved surface 522 . The positioning curved surface 522 is set according to the radius of curvature of the contour of the preform, and requires high precision and hardness, and can be subjected to surface quenching after processing. In addition, an ultrasonic vibrator can also be added to the stepped part 4012 to generate ultrasonic vibration through the ultrasonic vibrator, thereby driving the spring to vibrate, so that the preform can be more accurately positioned on the mold core, and the separation ring 52 can be returned to its position in time .

请参阅图4、图5及图6,使用时,将预形体60置于定位机构50的分离环52上,然后下压第一模仁20,使弹性体51收缩带动定位机构50后退,预形体60随定位机构51一起向下运动,由于定位曲面522依据预形体轮廓的曲率半径设置,在第一模仁20下压过程中,在弹性体51的弹力及第一模仁20的压力作用下准确定位于第一模仁20、第二模仁40的预定位置,从而完成定位工作。定位以后,第一模仁20继续下压,弹性体51被压缩,压力比定位时显著增加,随后在高温条件下对该预形体60加压,使其受压并变形至模仁形状,成为所需的模造镜片,模造镜片成型以后,第一模仁20回退,此时弹性体51在弹性回复力的作用下,向上推顶分离环52,使模造镜片从模仁中脱离取出,由此完成模造过程,从而达到提高成型精度的目的。Please refer to Fig. 4, Fig. 5 and Fig. 6, when in use, place the preform 60 on the separation ring 52 of the positioning mechanism 50, then press down the first mold core 20, so that the elastic body 51 shrinks and drives the positioning mechanism 50 to retreat, and the preform The body 60 moves downward together with the positioning mechanism 51. Since the positioning curved surface 522 is set according to the radius of curvature of the contour of the pre-shaped body, during the pressing process of the first mold core 20, the elastic force of the elastic body 51 and the pressure of the first mold core 20 will Accurately locate the predetermined positions of the first mold core 20 and the second mold core 40, thereby completing the positioning work. After positioning, the first mold core 20 continues to be pressed down, the elastic body 51 is compressed, and the pressure is significantly increased compared with the positioning, and then the preform 60 is pressurized under high temperature conditions, so that it is compressed and deformed to the shape of the mold core, becoming For the required molded lens, after the molded lens is formed, the first mold core 20 retreats. At this time, the elastic body 51 pushes up the separating ring 52 under the action of elastic restoring force, so that the molded lens is separated from the mold core, and the molded lens is taken out from the mold core. This completes the molding process, thereby achieving the purpose of improving molding accuracy.

可以理解,第一机体10与第二机体40皆可省去,仅通过第一模仁20与第二模仁30的配合也可以达到所需效果。It can be understood that both the first body 10 and the second body 40 can be omitted, and the desired effect can also be achieved only through the cooperation of the first mold core 20 and the second mold core 30 .

Claims (10)

1.一种模造镜片模具,包括第一模仁及第二模仁,第二模仁与第一模仁同轴设置且相互配合形成一模造型腔,其特征在于:该模造镜片模具进一步包括一定位机构,所述定位机构设置于第二模仁上,其包括一弹性体与一分离环,该弹性体置于第二模仁与分离环之间,该分离环具有一定位曲面。1. A molded lens mold, comprising a first mold core and a second mold core, the second mold core and the first mold core are arranged coaxially and cooperate with each other to form a molding cavity, characterized in that: the molded lens mold further includes A positioning mechanism, the positioning mechanism is arranged on the second mold core, which includes an elastic body and a separation ring, the elastic body is placed between the second mold core and the separation ring, and the separation ring has a positioning curved surface. 2.如权利要求1所述的模造镜片模具,其特征在于:该模造镜片模具进一步包括一第一机体,该第一机体为中空柱形,该第一机体包括一模仁孔及一凸缘部,所述第一模仁通过该模仁孔容置于该第一机体内。2. The molded lens mold according to claim 1, characterized in that: the molded lens mold further comprises a first body, the first body is a hollow cylinder, the first body includes a core hole and a flange part, the first mold core is accommodated in the first body through the mold core hole. 3.如权利要求1所述的模造镜片模具,其特征在于:该模造镜片模具进一步包括第二机体,该第二机体为中空柱形,该第二机体包括一机身,其中该机身中央为一模仁孔,该机身端部为一凸缘部,所述第二模仁通过该模仁孔容置在该第二机体内。3. The molded lens mold according to claim 1, characterized in that: the molded lens mold further comprises a second body, the second body is hollow cylindrical, the second body includes a body, wherein the center of the body It is a core hole, the end of the fuselage is a flange, and the second core is accommodated in the second body through the core hole. 4.如权利要求3所述的模造镜片模具,其特征在于:该凸缘部的内壁邻近端部设有第一环形槽及邻近第一环形槽周向开设第二环形槽。4 . The lens mold as claimed in claim 3 , wherein a first annular groove is formed on the inner wall of the flange portion adjacent to the end portion, and a second annular groove is circumferentially formed adjacent to the first annular groove. 5.如权利要求4所述的模造镜片模具,其特征在于:该第二机体机身邻近第二环形槽设有圆形安装孔,该安装孔与一圆柱体配合。5 . The lens mold as claimed in claim 4 , wherein the second body is provided with a circular mounting hole adjacent to the second annular groove, and the mounting hole fits with a cylinder. 6 . 6.如权利要求第1项所述的模造镜片模具,其特征在于:该第一模仁包括一模仁体,模仁体材料为碳化钨(WC),其一端设置有一凸缘。6 . The mold for molded lenses according to claim 1 , wherein the first mold core comprises a mold core body, the material of the mold core body is tungsten carbide (WC), and a flange is provided at one end thereof. 7.如权利要求1所述的模造镜片模具,其特征在于:该第二模仁包括一模仁体,其一端设置有凸缘,另一端设置有一阶梯部,所述定位机构设置在该阶梯部上。7. The lens mold for molding according to claim 1, wherein the second mold core comprises a mold core body, one end of which is provided with a flange, and the other end is provided with a stepped portion, and the positioning mechanism is arranged on the stepped portion. department. 8.如权利要求7所述的模造镜片模具,其特征在于:该阶梯部中央为一凸柱,所述第二模仁的型腔设置在该凸柱上,所述凸柱还包括一模造面,该模造面上设置有一保护膜。8. The molding lens mold according to claim 7, characterized in that: the center of the stepped portion is a convex column, the cavity of the second mold core is set on the convex column, and the convex column also includes a molding A protective film is provided on the molding surface. 9.如权利要求8所述的模造镜片模具,其特征在于:该分离环为中空圆柱形,其中央设置有一台阶孔,所述凸柱可在该台阶孔内滑动。9 . The lens mold as claimed in claim 8 , wherein the separation ring is a hollow cylinder, and a stepped hole is arranged in the center thereof, and the protrusion can slide in the stepped hole. 10 . 10.如权利要求1所述的模造镜片模具,其特征在于:该弹性体是伸缩性弹性体。10. The lens mold for molding as claimed in claim 1, wherein the elastic body is a stretchable elastic body.
CN 200420102417 2004-12-04 2004-12-04 Die for molding lens Expired - Lifetime CN2799212Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101928099A (en) * 2009-06-25 2010-12-29 鸿富锦精密工业(深圳)有限公司 Lens Forming Mold
CN101579898B (en) * 2008-05-15 2012-08-29 鸿富锦精密工业(深圳)有限公司 Lens die
CN101642946B (en) * 2008-08-08 2013-04-24 鸿富锦精密工业(深圳)有限公司 Optical element molding mould
CN104175497A (en) * 2014-08-25 2014-12-03 健大电业制品(昆山)有限公司 In-mold embedded type optical fiber
CN111136868A (en) * 2018-11-02 2020-05-12 均贺科技股份有限公司 Plastic injection molding mold structure for optical lens

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101579898B (en) * 2008-05-15 2012-08-29 鸿富锦精密工业(深圳)有限公司 Lens die
CN101642946B (en) * 2008-08-08 2013-04-24 鸿富锦精密工业(深圳)有限公司 Optical element molding mould
CN101928099A (en) * 2009-06-25 2010-12-29 鸿富锦精密工业(深圳)有限公司 Lens Forming Mold
CN101928099B (en) * 2009-06-25 2013-11-06 鸿富锦精密工业(深圳)有限公司 Lens molding mould
CN104175497A (en) * 2014-08-25 2014-12-03 健大电业制品(昆山)有限公司 In-mold embedded type optical fiber
CN104175497B (en) * 2014-08-25 2016-08-24 健大电业制品(昆山)有限公司 Imbedded fiber in mould
CN111136868A (en) * 2018-11-02 2020-05-12 均贺科技股份有限公司 Plastic injection molding mold structure for optical lens
CN111136868B (en) * 2018-11-02 2022-01-14 均贺科技股份有限公司 Plastic injection molding mold structure for optical lens

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