CN2799212Y - Die for molding lens - Google Patents
Die for molding lens Download PDFInfo
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- CN2799212Y CN2799212Y CN 200420102417 CN200420102417U CN2799212Y CN 2799212 Y CN2799212 Y CN 2799212Y CN 200420102417 CN200420102417 CN 200420102417 CN 200420102417 U CN200420102417 U CN 200420102417U CN 2799212 Y CN2799212 Y CN 2799212Y
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- mold
- mold core
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- molding
- lens mold
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Abstract
Description
【技术领域】【Technical field】
本实用新型是关于一种模具,特别是关于一种模造镜片模具。The utility model relates to a mold, in particular to a lens molding mold.
【背景技术】【Background technique】
现有模造镜片模具是由第一模仁、第二模仁及机体构成,在成型过程中将预形体直接置于第二模仁的模仁面上,通过高温软化镜片预形体,并加压使其变形至模仁形状,成为所需的模造镜片。预形体有多种形状,一般有球型(Ball)和圆饼型(Gob)两种,球型预形体具有完全对称的几何形体,直接放于模具上时其在重力作用下可自动居中,不会出现预形体偏斜的情形。然而,球型预形体不易加工成镜片,尤其对能减少像差的非球面透镜,采用球形预形体加工相对较困难,而圆饼型预形体则相对较容易加工成型成镜片,故在实际生产中常采用,因圆饼型预形体仅相对特定轴向对称,直接置于第二模仁表面上时容易发生偏斜,以致于在成型时受压不均匀而导致成型不良或成型精度不佳,严重时甚至导致产品报废。The existing molding lens mold is composed of the first mold core, the second mold core and the body. During the molding process, the preform is directly placed on the surface of the mold core of the second mold core, and the lens preform is softened by high temperature and pressurized. Make it deform to the shape of the mold core and become the required molded lens. There are many shapes of preforms, generally there are two types of spherical (Ball) and round cake (Gob). The spherical preform has a completely symmetrical geometric shape. When it is directly placed on the mold, it can be automatically centered under the action of gravity. There will be no deflection of the preform. However, spherical preforms are not easy to process into lenses, especially for aspheric lenses that can reduce aberrations, it is relatively difficult to process spherical preforms, while disc preforms are relatively easy to process into lenses, so in actual production It is often used in China, because the round cake-shaped preform is only symmetrical to a specific axis, and it is prone to deflection when placed directly on the surface of the second mold core, so that the pressure is uneven during molding, resulting in poor molding or poor molding accuracy. In severe cases, it even leads to product scrapping.
鉴于现有技术中的上述不足,提供一种利用定位机构将预形体精确定位从而提高成型精度的模造镜片模具。In view of the above-mentioned deficiencies in the prior art, a mold for molding a lens is provided which uses a positioning mechanism to precisely position the preform so as to improve the molding accuracy.
【实用新型内容】【Content of utility model】
本实用新型的目的在于提供一种预形体定位精确、成型精度高的模造镜片模具。The purpose of the utility model is to provide a molding lens mold with accurate preform positioning and high molding precision.
为了达到上述目的,本实用新型提供一种模造镜片模具,包括第一模仁、第二模仁及一定位机构。该第二模仁与第一模仁同轴设置且相互配合形成一模造型腔;该定位机构设置于第二模仁上,其包括一弹性体与一分离环,该弹性体置于第二模仁与分离环之间,该分离环具有一定位曲面。In order to achieve the above purpose, the utility model provides a lens mold, which includes a first mold core, a second mold core and a positioning mechanism. The second mold core and the first mold core are coaxially arranged and cooperate with each other to form a molding cavity; the positioning mechanism is arranged on the second mold core, which includes an elastic body and a separating ring, and the elastic body is placed on the second mold core. Between the mold core and the separation ring, the separation ring has a positioning curved surface.
本实用新型利用定位机构的分离环上的定位曲面及第一模仁下压,可于成型前将预形体充分置正,且该过程无需人力调整,将预形体直接置于定位机构即可自动对正,从而避免预形体发生偏斜而受力不均,提高了成型精度,且方便使用。The utility model utilizes the positioning curved surface on the separation ring of the positioning mechanism and the pressing down of the first mold core to fully align the preform before forming, and this process does not require manual adjustment, and the preform can be automatically placed directly on the positioning mechanism. Alignment, so as to avoid the uneven stress caused by the deflection of the preform, improve the forming accuracy, and be convenient to use.
【附图说明】【Description of drawings】
图1是本实用新型模造镜片模具的立体分解示意图;Fig. 1 is the three-dimensional exploded schematic view of the molded lens mold of the utility model;
图2是本实用新型模造镜片模具的立体组装图;Fig. 2 is the three-dimensional assembly diagram of the molded lens mold of the utility model;
图3是本实用新型模造镜片模具的剖面示意图;Fig. 3 is a schematic sectional view of the utility model molded lens mold;
图4是本实用新型模造镜片模具的预形体定位过程示意图;Fig. 4 is a schematic diagram of the preform positioning process of the molded lens mold of the present invention;
图5是本实用新型模造镜片模具的成型过程示意图;Fig. 5 is a schematic diagram of the forming process of the molded lens mold of the present invention;
图6是本实用新型较佳实施例的成型完毕示意图。Fig. 6 is a schematic diagram of the finished molding of the preferred embodiment of the utility model.
【具体实施方式】【Detailed ways】
请参阅图1及图2,本实用新型模造镜片模具主要包括:第一机体10、第一模仁20、第二机体30、第二模仁40以及定位机构50。Please refer to FIG. 1 and FIG. 2 , the lens mold of the present invention mainly includes: a
第一机体10为中空圆柱形,包括一机身101、一模仁孔102及一凸缘部103,第一模仁20通过模仁孔102容置于第一机体10中,成形时可于其内上下运动。The
第一模仁20包括一模仁体201,模仁体201材料为碳化钨(WC),其一端设置有一凸缘2011,另一端设置有一型腔2012(参见图3),该型腔2012包括一模造面(未标示),该模造面上设置有一保护膜(图未示),其材料可为贵金属膜或氮化硼(BN)薄膜。The
第二机体30为中空圆柱形,包括一机身301、一模仁孔302、一凸缘部303,凸缘部303邻近机身301位置开设一安装孔3011,其与模仁孔302相通,当将第二模仁40装于模仁孔302中时,用一圆柱体3012置于安装孔3011内以将第二模仁40固定于第二机体30内,第二机体30的凸缘部303的内壁邻近端部开设有第一环形槽3021及邻近第一环形槽3021周向开设第二环形槽3022(参见图3)。The
第二模仁40与第一模仁20同轴设置,且固定在第二机体30内,其包括一模仁体401,模仁体401材料为碳化钨(WC),其一端也设置有一凸缘4011,其可与第二机体30的模仁孔302的第一环形槽3021配合,另一端设置有一阶梯部4012,于模仁体401邻近凸缘4011位置开设有一安装孔3011对应的固定孔402,该固定孔402用于与圆柱体3012配合,用于将第二模仁40固定在第一机体30内,阶梯部4012中央为一凸柱4013,凸柱4013与定位机构50形成一型腔4014(参见图3),凸柱4013顶端设置有一模造面(未标示),该模造面上设置有一保护膜(图未示),其材料可为贵金属膜或氮化硼(BN)薄膜。The
请同时参阅第三图,定位机构50设置于第二模仁40的阶梯部4012上,由弹性体51与分离环52组成,弹性体51为一压缩弹簧,也可为伸缩性弹性体,其一端固定在第二模仁40的阶梯部4012上,另一端抵顶在分离环52。分离环52为中空圆柱形,由强度较大的材料做成,例如钢材,其上开设有一台阶孔521及一定位曲面522,第二模仁40的凸柱4013可在台阶孔521内上下运动,且自然状态时第二模仁40的凸柱4013顶端的模造面处于定位曲面522的下端。定位曲面522依据预形体轮廓的曲率半径设置,且要求较高的精度及硬度,可在加工后进行表面淬火处理。另外,也可在阶梯部4012上加一超音波震动器,通过超声波震动器产生超声波震动,从而带动弹簧震动,使预形体更加精确地定位在模仁上,并可使分离环52及时回位。Please refer to the third figure at the same time, the
请参阅图4、图5及图6,使用时,将预形体60置于定位机构50的分离环52上,然后下压第一模仁20,使弹性体51收缩带动定位机构50后退,预形体60随定位机构51一起向下运动,由于定位曲面522依据预形体轮廓的曲率半径设置,在第一模仁20下压过程中,在弹性体51的弹力及第一模仁20的压力作用下准确定位于第一模仁20、第二模仁40的预定位置,从而完成定位工作。定位以后,第一模仁20继续下压,弹性体51被压缩,压力比定位时显著增加,随后在高温条件下对该预形体60加压,使其受压并变形至模仁形状,成为所需的模造镜片,模造镜片成型以后,第一模仁20回退,此时弹性体51在弹性回复力的作用下,向上推顶分离环52,使模造镜片从模仁中脱离取出,由此完成模造过程,从而达到提高成型精度的目的。Please refer to Fig. 4, Fig. 5 and Fig. 6, when in use, place the
可以理解,第一机体10与第二机体40皆可省去,仅通过第一模仁20与第二模仁30的配合也可以达到所需效果。It can be understood that both the
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420102417 CN2799212Y (en) | 2004-12-04 | 2004-12-04 | Die for molding lens |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420102417 CN2799212Y (en) | 2004-12-04 | 2004-12-04 | Die for molding lens |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2799212Y true CN2799212Y (en) | 2006-07-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420102417 Expired - Lifetime CN2799212Y (en) | 2004-12-04 | 2004-12-04 | Die for molding lens |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101928099A (en) * | 2009-06-25 | 2010-12-29 | 鸿富锦精密工业(深圳)有限公司 | Lens Forming Mold |
| CN101579898B (en) * | 2008-05-15 | 2012-08-29 | 鸿富锦精密工业(深圳)有限公司 | Lens die |
| CN101642946B (en) * | 2008-08-08 | 2013-04-24 | 鸿富锦精密工业(深圳)有限公司 | Optical element molding mould |
| CN104175497A (en) * | 2014-08-25 | 2014-12-03 | 健大电业制品(昆山)有限公司 | In-mold embedded type optical fiber |
| CN111136868A (en) * | 2018-11-02 | 2020-05-12 | 均贺科技股份有限公司 | Plastic injection molding mold structure for optical lens |
-
2004
- 2004-12-04 CN CN 200420102417 patent/CN2799212Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101579898B (en) * | 2008-05-15 | 2012-08-29 | 鸿富锦精密工业(深圳)有限公司 | Lens die |
| CN101642946B (en) * | 2008-08-08 | 2013-04-24 | 鸿富锦精密工业(深圳)有限公司 | Optical element molding mould |
| CN101928099A (en) * | 2009-06-25 | 2010-12-29 | 鸿富锦精密工业(深圳)有限公司 | Lens Forming Mold |
| CN101928099B (en) * | 2009-06-25 | 2013-11-06 | 鸿富锦精密工业(深圳)有限公司 | Lens molding mould |
| CN104175497A (en) * | 2014-08-25 | 2014-12-03 | 健大电业制品(昆山)有限公司 | In-mold embedded type optical fiber |
| CN104175497B (en) * | 2014-08-25 | 2016-08-24 | 健大电业制品(昆山)有限公司 | Imbedded fiber in mould |
| CN111136868A (en) * | 2018-11-02 | 2020-05-12 | 均贺科技股份有限公司 | Plastic injection molding mold structure for optical lens |
| CN111136868B (en) * | 2018-11-02 | 2022-01-14 | 均贺科技股份有限公司 | Plastic injection molding mold structure for optical lens |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20141204 Granted publication date: 20060726 |