CN2732410Y - Side bearer supporting seat automatic welding and profiling machine - Google Patents
Side bearer supporting seat automatic welding and profiling machine Download PDFInfo
- Publication number
- CN2732410Y CN2732410Y CN 200420080581 CN200420080581U CN2732410Y CN 2732410 Y CN2732410 Y CN 2732410Y CN 200420080581 CN200420080581 CN 200420080581 CN 200420080581 U CN200420080581 U CN 200420080581U CN 2732410 Y CN2732410 Y CN 2732410Y
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- welding
- supporting seat
- arm
- side frame
- profiling
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Abstract
The utility model relates to the field of the mechanical technology, in particular to a side bearer supporting seat automatic welding and profiling machine of the railway wagon bogie. The utility model uses four electromagnetic automatic forming welding devices for welding and makes use of a permanent magnet DC motor as the dynamic force, and the magnetic roller of a permanent magnet alloy is driven to rotate with uniform speed by a speed changing device and do uniform motion on the track of one side of a profile plate. The magnetic roller drives the welding gun to do the same uniform motion along the welding seam through a main arm arranged on the electromagnetic automatic forming welding device to carry out the welding on one side frame supporting seat. The side bearer supporting seat automatic welding and profiling machine of the utility model has strong practicability, convenient operation, ensured welding quality, beautiful weld surface, high production efficiency and low cost.
Description
Technical field
The utility model relates to the electroplating equipment wielding machine technical field, especially a kind of automatic welding profiling machine of railway goods train bogie bogie side frame supporting seat assembling.
Background technology
The bogie side frame supporting seat is the main load bearing component of railway bogie, and its welding quality will directly influence safety of railway traffic.At present, welding mainly contains two kinds of welding methods to our railway factory to the bogie side frame supporting seat, is respectively manual semi-automatic gas shielded arc welding and robot control welding automatically.Manual semi-automatic gas shielded arc welding bogie side frame supporting seat; because efficient, quality all are better than the welding rod manual metal-arc welding; be subjected to each railway factory promotes always; but because semi-automatic gas shielded arc welding is subjected to human factor more; directly have influence on the fluctuation of welding quality; in order to guarantee safety of railway transportation, state-owned railroads relevant department welds explicit order rejection for the bogie side frame supporting seat and adopts manual class welding method.Robot control is welding bogie side frame supporting seat automatically, and its advanced person's automatic instrument solder technology, the quality of weld seam are that manual class welding method is incomparable.But because robot control automatic welding device costs an arm and a leg; The 2nd, robot controls automatic welding requirements good working environment condition, and it all has certain requirement for temperature, humidity, cleannes; The 3rd, to operating personnel's technical quality requirement, the 4th, maintenance cost is high.
Summary of the invention
Existing robot control automatic welding device costs an arm and a leg in order to overcome, working environment requirement height, to operating personnel's technical quality requirement height, maintenance cost height, and the unwarrantable deficiency of welding quality of the bogie side frame supporting seat of manual class welding, the purpose of this utility model provides a kind of welding quality, bogie side frame supporting seat easy to operate, that cost of manufacture is low of guaranteeing and welds profiling machine automatically.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of bogie side frame supporting seat welds profiling machine automatically, has platform, platform is provided with workpiece rollover stand, four electromagnetism automatic profiling welding devices, four wire feeders that send welding wire to the electromagnetism automatic profiling welding device automatically, the workpiece rollover stand is fixed on the platform, the electromagnetism automatic profiling welding device is separately positioned on the both sides of workpiece rollover stand, and wire feeder is arranged on the electromagnetism automatic profiling welding device outside.
Described electromagnetism automatic profiling welding device has pedestal, pedestal is provided with phase magnet, be installed with basic arm and cross-arm on the pedestal, the cross-arm front end is fixed with copying template, base arm one end is installed with electric control box and balance weight, the other end is provided with principal arm, and principal arm and basic arm are rotatably connected, and are set with welding torch and magnetic rollers on the principal arm.
The bogie side frame supporting seat is fixed on the workpiece rollover stand, magnetic rollers is done uniform rotation under motor-driven, and be adsorbed on the track plane of copying template one side and make uniform motion, magnetic rollers drives welding torch by principal arm and makes same uniform motion along weld seam, thereby implements the MAG welding to the bogie side frame supporting seat.
The beneficial effects of the utility model are, it is practical, easy to operate that bogie side frame supporting seat of the present utility model welds profiling machine 1. automatically, and the operative employee can operate this bogie side frame supporting seat very expediently and weld profiling machine automatically and weld; 2. this bogie side frame supporting seat welds profiling machine automatically and can weld dissimilar bogie side frames, and welding quality guarantees that face of weld is attractive in appearance, and its welding operability is controlled automatic welding device greater than robot; 3. to weld profiling machine production efficiency automatically be 2 times of robot control automatic welding device to this bogie side frame supporting seat; And manufacturing cost is 1/20 of import " Crewe a this " robot complete set of equipments.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the structural representation that bogie side frame supporting seat of the present utility model welds profiling machine automatically.
Fig. 2 is the structural representation of the electromagnetism automatic profiling welding device in the utility model.
1. platforms among the figure, 2. workpiece rollover stand, 3. electromagnetism automatic profiling welding device, 3-1. pedestal, 3-2. phase magnet, 3-3. basic arm, 3-4. cross-arm, 3-5. copying template, 3-6. electric control box, 3-7. balance weight, 3-8. principal arm, 3-9. welding torch, 3-10. magnetic rollers, 4. wire feeder.
The specific embodiment
As Fig. 1, shown in 2, a kind of bogie side frame supporting seat welds profiling machine automatically, has platform 1, platform 1 is provided with workpiece rollover stand 2, four electromagnetism automatic profiling welding devices 3, four wire feeders 4 that send welding wire to electromagnetism automatic profiling welding device 3 automatically, workpiece rollover stand 2 is fixed on the platform 1, electromagnetism automatic profiling welding device 3 is separately positioned on the both sides of workpiece rollover stand 2, wire feeder 4 is arranged on electromagnetism automatic profiling welding device 3 outsides, electromagnetism automatic profiling welding device 3 has pedestal 3-1, pedestal 3-1 is provided with phase magnet 3-2, be installed with basic arm 3-3 and cross-arm 3-4 on the pedestal 3-1, cross-arm 3-4 front end is fixed with copying template 3-5, base arm 3-3 one end is installed with electric control box 3-6 and balance weight 3-7, the other end is provided with principal arm 3-8, principal arm 3-8 and basic arm 3-3 are rotatably connected, and are set with the magnetic rollers 3-10 of welding torch 3-9 and permanent-magnet alloy on the principal arm 3-8.
During work, the bogie side frame supporting seat is fixed on the workpiece rollover stand 2, wire feeder 4 send welding wire automatically to electromagnetism automatic profiling welding device 3, electromagnetism automatic profiling welding device 3 utilizes the permanent magnet DC motor in the electric control box 3-6 to be used as power, by the speed change gear speed change, drive magnetic rollers 3-10 and do uniform rotation, and be adsorbed on the track plane of copying template 3-5 one side and make uniform motion, the pursuit path of copying template 3-5 calculates test pattern by solid and designs, magnetic rollers 3-10 drives welding gun by principal arm 3-8 and makes same uniform motion along the weld seam of bogie side frame supporting seat, electric control box 3-6 inner control system can carry out automatic deviation correction to the seam track error of bogie side frame supporting seat, thereby implements the MAG welding to the bogie side frame supporting seat.
Claims (2)
1. a bogie side frame supporting seat welds profiling machine automatically, it is characterized in that: have platform (1), platform (1) is provided with workpiece rollover stand (2), four electromagnetism automatic profiling welding devices (3), four wire feeders (4) that send welding wire to electromagnetism automatic profiling welding device (3) automatically, workpiece rollover stand (2) is fixed on the platform (1), electromagnetism automatic profiling welding device (3) is separately positioned on the both sides of workpiece rollover stand (2), and wire feeder (4) is arranged on electromagnetism automatic profiling welding device (3) outside.
2. bogie side frame supporting seat according to claim 1 welds profiling machine automatically, it is characterized in that: described electromagnetism automatic profiling welding device (3) has pedestal (3-1), pedestal (3-1) is provided with phase magnet (3-2), be installed with basic arm (3-3) and cross-arm (3-4) on the pedestal (3-1), cross-arm (3-4) front end is fixed with copying template (3-5), base arm (3-3) end is installed with electric control box (3-6) and balance weight (3-7), the other end is provided with principal arm (3-8), principal arm (3-8) is rotatably connected with basic arm (3-3), is set with welding torch (3-9) and magnetic rollers (3-10) on the principal arm (3-8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420080581 CN2732410Y (en) | 2004-10-25 | 2004-10-25 | Side bearer supporting seat automatic welding and profiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420080581 CN2732410Y (en) | 2004-10-25 | 2004-10-25 | Side bearer supporting seat automatic welding and profiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2732410Y true CN2732410Y (en) | 2005-10-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420080581 Expired - Lifetime CN2732410Y (en) | 2004-10-25 | 2004-10-25 | Side bearer supporting seat automatic welding and profiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2732410Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152044A (en) * | 2011-04-14 | 2011-08-17 | 中国水利水电第十三工程局有限公司橡塑制品厂 | Automatic welding apparatus for flange reinforcing ribs |
| CN101417362B (en) * | 2008-11-13 | 2011-08-31 | 杭州顿力长三角高新技术成果转化中心有限公司 | Profiling plane welding special device and method |
| CN102451943A (en) * | 2010-10-20 | 2012-05-16 | 山东常林机械集团股份有限公司 | Automatic welding machine |
| CN102489828A (en) * | 2011-12-26 | 2012-06-13 | 铜陵晟王铁路机械制造有限责任公司 | Automatic welding machine with side frame supporting base |
| CN106181167A (en) * | 2016-08-31 | 2016-12-07 | 山东豪迈机械制造有限公司 | Magnetic force joint automatic soldering device |
-
2004
- 2004-10-25 CN CN 200420080581 patent/CN2732410Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417362B (en) * | 2008-11-13 | 2011-08-31 | 杭州顿力长三角高新技术成果转化中心有限公司 | Profiling plane welding special device and method |
| CN102451943A (en) * | 2010-10-20 | 2012-05-16 | 山东常林机械集团股份有限公司 | Automatic welding machine |
| CN102152044A (en) * | 2011-04-14 | 2011-08-17 | 中国水利水电第十三工程局有限公司橡塑制品厂 | Automatic welding apparatus for flange reinforcing ribs |
| CN102489828A (en) * | 2011-12-26 | 2012-06-13 | 铜陵晟王铁路机械制造有限责任公司 | Automatic welding machine with side frame supporting base |
| CN102489828B (en) * | 2011-12-26 | 2013-07-24 | 铜陵晟王铁路机械制造有限责任公司 | Automatic welding machine with side frame supporting base |
| CN106181167A (en) * | 2016-08-31 | 2016-12-07 | 山东豪迈机械制造有限公司 | Magnetic force joint automatic soldering device |
| CN106181167B (en) * | 2016-08-31 | 2018-09-11 | 山东豪迈机械制造有限公司 | Magnetic force joint automatic soldering device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: CSR CHANG JING VEHICLE CO., LTD. Free format text: FORMER OWNER: QISHUYAN LOCOMOTIVE + ROLLING STOCK WORKS, CSR Effective date: 20080620 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080620 Address after: New District, Jiangxia Economic Development Zone, Hubei, Wuhan Province: 430212 Patentee after: China South Locomotive & Rolling Stock Changjiang Vehicle Company Address before: Qishuyan District, Changzhou City, Qishuyan Province, Jiangsu 213011, China Patentee before: CSR Qishuyan Locomotive & Rolling Stock Works |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20141025 Granted publication date: 20051012 |