CN2668368Y - Tyre vulcanizer set - Google Patents

Tyre vulcanizer set Download PDF

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Publication number
CN2668368Y
CN2668368Y CNU2004200327161U CN200420032716U CN2668368Y CN 2668368 Y CN2668368 Y CN 2668368Y CN U2004200327161 U CNU2004200327161 U CN U2004200327161U CN 200420032716 U CN200420032716 U CN 200420032716U CN 2668368 Y CN2668368 Y CN 2668368Y
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CN
China
Prior art keywords
unit
hoisting
main frame
tyre
guide rail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2004200327161U
Other languages
Chinese (zh)
Inventor
彭道琪
黄建中
赵向明
刘福文
姚宁
王毓敏
雷激
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guilin Rubber Machinery Factory
Original Assignee
Guilin Rubber Machinery Factory
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guilin Rubber Machinery Factory filed Critical Guilin Rubber Machinery Factory
Priority to CNU2004200327161U priority Critical patent/CN2668368Y/en
Application granted granted Critical
Publication of CN2668368Y publication Critical patent/CN2668368Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a tyre vulcanizer set, comprising at least a vulcanizing unit with two stations and a movable host. The host is towed by a pair of flexible elements. The flexible element can be a steel cable or a synchronous tooth belt or a transmission chain. A mechanical transmission system makes the host removed out and is arranged on both ends of a set foundation ditch. The host is supported and guided to move by a four directions equal load rolling linear guide rail pair. The guide rail is tight pressed on a steel rack fixedly connected with a vulcanizing unit bracket. A slide block is tight fixed under the bottom face of the stand post of the portal frame. Guide posts and guide sleeves are arranged on each vulcanizing unit to guarantee the dies combining accuracy of each vulcanizing unit operated by the host. Each vulcanizing unit can be provided with two paratactic or lengthways dies or one die. The tyre vulcanizer set is simpler in structure and unease in failure. Even if the tyre vulcanizer set has the failure, the failure can be obviated faster. The accuracy of the whole tyre vulcanizer set is higher. The required precision of vulcanizing the radial ply tyre is satisfied.

Description

The tyre vulcanization unit
(1) technical field
The utility model relates to a kind of vulcanization of rubber equipment, is specially a kind of tyre vulcanization unit.
(2) technical background
Existing tyre vulcanization unit comprises the sulfuration unit that has sulfide model and clamping mechanism thereof and main frame of movably using for each sulfuration unit folding mould and loading and unloading tire of at least two stations.One cover machine driven system is housed on its main frame, and four steel wheels of transmission can move main frame on rail, and other has four horizontal wheels to guarantee that main frame moves the accuracy of middle lateral attitude, also has four support reaction oil cylinders to guarantee main frames unlikely rail that lifts away from when matched moulds.Main frame adopts T shape piece and T-slot with the active connector of sulfuration unit upper supporting part, T-slot be fixed on main frame hoisting cross beam below, T shape piece then be fixed on sulfuration unit upper supporting part above, main frame handle the precision of respectively vulcanizing the unit will be by means of active connections the time cylinder promotion wedge guarantee; At the lowering or hoisting gear of the center fixed clasp mould mechanism of main frame portal frame entablature, loading and unloading mechanism for tire is set at the lateral surface of main frame gantry pillar; Positioning cylinder is installed in the bottom of main frame gantry pillar, corresponding locating hole frame is set in each sulfuration unit, with guarantee main frame exactly fixation vulcanize the unit at each; The said structure more complicated is out of order easily, and it is also more time-consuming to fix a breakdown, in case fault is arranged, whole unit must stop production; And the complete machine precision is lower, is difficult to satisfy the required precision of sulfuration radial.
(3) utility model content
The purpose of this utility model is a kind of novel tire of a design sulfuration unit, and its machine driven system is positioned at outside the main frame, and is simple in structure, positioning accuracy is high, and easy break-down not, even there is fault also to be easy to get rid of.
The tyre vulcanization unit of the utility model design comprises the sulfuration unit of at least two stations and main frame movably, and sulfuration has sulfide model and clamping mechanism thereof on the unit, has on the main frame sulfuration unit is carried out the folding mould and loads and unloads the device of tire operation; The portal frame that main frame has two columns and entablature to constitute, the portal frame entablature is vertical with sulfuration unit center line, and the middle part of entablature is the lowering or hoisting gear of clasp mould mechanism fixedly, and it connects hoisting cross beam down; Loading and unloading mechanism for tire is installed on the column, installs T-slot under the hoisting cross beam, each vulcanizes on the upper supporting part of unit and installs T shape piece, when T shape piece inserts T-slot, the main frame hoisting cross beam with vulcanize active connection the between the unit upper supporting part; Main frame column bottom configuration positioning cylinder, each vulcanizes the locating hole frame of the correspondence that is provided with on the unit, and positioning cylinder promotes in the latch insertion locating hole during location.The machine driven system of its main frame is arranged on the two ends of unit foundation ditch, and the two ends of a pair of flexible element connect main frame, and an end of unit foundation ditch is motor-decelerator and a pair of driving wheel, and the other end is a pair of bend wheel; Motor is an adjustable frequency motor; The four directions is to constant load type linear rolling guide supporting main frame, and the guiding main frame moves, and guide rail is pressed on and vulcanizes on the steelframe that unit rack is connected, and slide block is fastened under the bottom surface of main frame gantry pillar.
Advantage of the present utility model is: 1 flexible element traction engine moves steadily, and has saved support reaction oil cylinder etc., simplified structure; 2 guide pillar guide pin bushings location has guaranteed that main frame handles the closing precision when respectively vulcanizing the unit; 3 because of the foundation ditch two ends of transmission system at unit, are not easy to be out of order, and also are convenient to maintenance even if be out of order, and can comparatively fast fix a breakdown; 4 complete machine precision are higher, can satisfy the required precision of sulfuration radial.
(4) description of drawings
Fig. 1 is the utility model tyre vulcanization unit embodiment 1 structural representation;
Fig. 2 is the utility model tyre vulcanization unit embodiment 2 structural representations.
(5) specific embodiment
Embodiment 1 as shown in Figure 1.The unit that respectively vulcanizes of tyre vulcanization unit comprises two secondary models, and model becomes biserial to arrange that the center line line of two models of same sulfuration unit is vertical with the guide rail 5 of line slideway auxiliary.Adopt steel wire rope 1 traction engine, machine driven system is arranged on the two ends of unit foundation ditch, is motor-decelerator 2 and a pair of active wire rope pulley 3 as unit right-hand member among the figure, and left end is a pair of changed course wire rope pulley 4.Motor is an adjustable frequency motor, to satisfy the requirement that the main frame translational speed changes.Adopt the four directions to constant load type linear rolling guide supporting main frame, and the guiding main frame moves, guide rail 5 is parallel to the center line that respectively vulcanizes the unit, is pressed on and vulcanizes on the steelframe H shaped steel 7 that unit rack 6 is connected, and slide block 8 is fastened under the bottom surface of main frame gantry pillar 9.Two columns 9 of main frame portal frame are inverted T-shaped, and portal frame entablature 14 is vertical with the symmetrical center line of each sulfuration unit; Main frame and sulfuration unit active be connected adopt T shape piece 10 and T-slot 11, T-slot 11 be fixed on main frame hoisting cross beam 12 below, 10 of T shape pieces be fixed on sulfuration unit upper supporting part 13 above.When T shape piece 10 inserts T-slots 11, main frame with vulcanize that the unit is active to be connected.The lowering or hoisting gear 15 of clasp mould mechanism in the center fixed of main frame portal frame entablature 14, this lowering or hoisting gear 15 adopts spiral lifts, and its motor is the VFC motor, to satisfy the requirement that rising or falling speed changes.There is the guide rail and the limited block of hoisting cross beam 12 inboard of main frame gantry pillar 9, and hoisting cross beam 12 is in-line, and the guide pad that the guide rail with hoisting cross beam 12 matches is being fixed at its two ends, and symmetry is being fixed two T-slots 11 below the stage casing.Portal frame two columns 9 respectively are provided with a loading tire mechanism 16 towards a side (unit the right as shown in Figure 1) in tyre blank storage district, its lowering or hoisting gear adopts spiral lift, its motor is the VFC motor, to satisfy the requirement that rising or falling speed changes, its loading tire mechanism 16 manipulators are pivoted arm, but tyre catching apparatus 18 is the unsteady tyre catching apparatus of aligning.The side (the unit left side as shown in Figure 1) that portal frame two columns 9 are repaiied the inspection district towards tire respectively is provided with a disassembling mechanism of tyre 17.Disassembling mechanism of tyre 17 lowering or hoisting gears also adopt spiral lift, its motor adopts VFC, to satisfy the requirement that rising or falling speed changes, disassembling mechanism of tyre 17 adopts pivoted arm holder tire fork 23, holder tire fork 23 top is the convex-shaped that is fit to this position shape of tire and fixing rubber slab, and prong is provided with the pin of cylinder promotion by pivoted arm one side.The bottom installation positioning cylinder 19 of main frame gantry pillar 9 is provided with corresponding locating hole frame 20 in each sulfuration unit, accurately locatees to guarantee that main frame and each are vulcanized between the unit; Each vulcanizes the unit and guide pillar 21 and guide pin bushing 22 are set handle the closing precision when respectively vulcanizing the unit to guarantee main frame, and guide pin bushing 22 is fixed on the sulfuration unit lower supporting part 24, and guide pillar 21 is fixed on the sulfuration unit upper supporting part 13.Guide pillar 21 inserts in the guide pin bushing 22 during matched moulds.
Embodiment 2 as shown in Figure 2.The machine driven system of tyre vulcanization unit is identical with embodiment 1.Each vulcanizes the unit and comprises two secondary models, and model becomes single-row layout.The center line line of two models of same sulfuration unit is parallel with the guide rail 5 of described line slideway auxiliary, the entablature 14 of described main frame portal frame is vertical with the line of centres of each model, two columns 9 of portal frame are inverted T-shaped, there is the guide rail and the limited block of hoisting cross beam 12 column 9 inboards, hoisting cross beam 12 is a cross, the guide pad that the guide rail with hoisting cross beam 12 matches is being fixed at one section the two ends parallel with entablature 14, respectively install T-slot 11 in addition under the two ends, loading tire mechanism 16 is arranged on the both sides in portal frame front column 9 outsides, and disassembling mechanism of tyre is arranged on the both sides in portal frame rear column 9 outsides.
The machine driven system of the tyre vulcanization unit of embodiment 3 is identical with embodiment 1.Each vulcanizes the unit and includes only a secondary model, the guide rail 5 of described line slideway auxiliary is parallel to the line of centres that respectively vulcanizes model of element, the entablature 14 of described main frame portal frame is vertical with the line of centres of each model, two columns 9 of portal frame are inverted T-shaped, there is the guide rail and the limited block of hoisting cross beam 12 column 9 inboards, hoisting cross beam 12 is in-line, and the guide pad that the guide rail with hoisting cross beam 12 matches is being fixed at its two ends, and the centre installs T-slot 11.
The flexible element 1 of machine driven system described in the above embodiment is synchronous cog belt also, and driving wheel 3 and bend wheel 4 are synchronizing jugged belt wheels.
The flexible element 1 of machine driven system described in the above embodiment is driving-chain also, and driving wheel 3 and bend wheel 4 are drive sprockets.

Claims (10)

1 one kinds of tyre vulcanization units comprise the sulfuration unit of at least two stations and main frame movably, and sulfuration has sulfide model and clamping mechanism thereof on the unit, and the device that the sulfuration unit is carried out folding mould and the operation of loading and unloading tire is arranged on the main frame; The portal frame that main frame has two columns (9) and entablature (14) to constitute, portal frame entablature (14) is vertical with sulfuration unit center line, and the middle part of entablature (14) is the lowering or hoisting gear of clasp mould mechanism (15) fixedly, and it connects hoisting cross beam (12) down; Column is equipped with loading and unloading mechanism for tire on (9), install T-slot (11) under the hoisting cross beam (12), each vulcanizes on the upper supporting part (13) of unit and installs T shape piece (10), when T shape piece (10) inserts T-slot (11), main frame hoisting cross beam (12) with vulcanize active connection the between the unit upper supporting part (13); Main frame column (9) bottom configuration positioning cylinder (19), each vulcanizes the locating hole frame (20) that correspondence is set on the unit, and positioning cylinder during the location (19) promotes latch and inserts in the locating hole; It is characterized in that:
The two ends of a pair of flexible element (1) connect main frame, and machine driven system is arranged on the two ends of unit foundation ditch, and wherein an end is motor-decelerator (2) and a pair of driving wheel (3), and the other end is a pair of bend wheel (4); Motor is an adjustable frequency motor; The four directions is to constant load type linear rolling guide supporting main frame, and the guiding main frame moves, and guide rail (5) is pressed on and vulcanizes on the steelframe (7) that unit rack (6) is connected, and slide block (8) is fastened under the bottom surface of main frame gantry pillar (9).
2 tyre vulcanization units according to claim 1 is characterized in that:
Each vulcanizes the unit guide pillar (21) and guide pin bushing (22) is set, and guide pin bushing (22) is fixed on the sulfuration unit lower supporting part (24), and guide pillar (21) is fixed on the sulfuration unit upper supporting part (13), and guide pillar during matched moulds (21) inserts in the guide pin bushing (22).
3, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The described unit that respectively vulcanizes comprises two secondary models, model becomes biserial to arrange, the center line line of two models of same sulfuration unit is vertical with the guide rail (5) of line slideway auxiliary, the guide rail of described line slideway auxiliary (5) is parallel to the symmetrical center line of respectively vulcanizing the unit, the entablature of described main frame portal frame (14) is vertical with this symmetrical center line, two columns (9) of portal frame are inverted T-shaped, and there is the guide rail and the limited block of hoisting cross beam (12) column (9) inboard; Hoisting cross beam (12) is in-line, the guide pad that the guide rail with hoisting cross beam (12) matches is being fixed at its two ends, symmetry installs two T-slots (11) below hoisting cross beam (12) stage casing, portal frame two columns (9) respectively are provided with a loading tire mechanism (16) towards a side in tyre blank storage district, and the side that portal frame two columns (9) are repaiied the inspection district towards tire respectively is provided with a disassembling mechanism of tyre (17).
4 tyre vulcanization units according to claim 1 and 2 is characterized in that:
The described unit that respectively vulcanizes comprises two secondary models, model becomes single-row layout, the center line line of two models of same sulfuration unit is parallel with the guide rail (5) of described line slideway auxiliary, the entablature of described main frame portal frame (14) is vertical with the line of centres of each model, two columns (9) of portal frame are inverted T-shaped, there is the guide rail and the limited block of hoisting cross beam (12) column (9) inboard, hoisting cross beam (12) is a cross, the guide pad that one section the two ends parallel with entablature (14) guide rail fixing and hoisting cross beam (12) matches installs T-slot (11) in addition under the two ends; Loading tire mechanism (16) is arranged on the both sides in portal frame front column (9) outside, and disassembling mechanism of tyre is arranged on the both sides in portal frame rear column (9) outside.
5, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The described unit that respectively vulcanizes includes only a secondary model, the guide rail of described line slideway auxiliary (5) is parallel to the line of centres that respectively vulcanizes model of element, the entablature of described main frame portal frame (14) is vertical with the line of centres of each model, two columns of portal frame are inverted T-shaped, and there is the guide rail and the limited block of hoisting cross beam motion the column inboard, and hoisting cross beam (12) is in-line, the guide pad that the guide rail with hoisting cross beam (12) matches is being fixed at its two ends, and the centre installs T-slot (11).
6, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The flexible element of described machine driven system (1) is a steel wire rope, and driving wheel (3) and bend wheel (4) are wire rope pulleys.
7, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The flexible element of described machine driven system (1) is a synchronous cog belt, and driving wheel (3) and bend wheel (4) are synchronizing jugged belt wheels.
8, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The flexible element of described machine driven system (1) is a driving-chain, and driving wheel (3) and bend wheel (4) are drive sprockets.
9, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The lowering or hoisting gear of the clasp mould mechanism of described main frame and loading and unloading mechanism for tire (16,17) is a spiral lift, and its motor is the VFC motor, and the manipulator of loading and unloading mechanism for tire (16,17) is pivoted arm, tyre catching apparatus (18) but be the unsteady tyre catching apparatus of aligning.
10, tyre vulcanization unit according to claim 1 and 2 is characterized in that:
The disassembling mechanism of tyre of described main frame (17) has pivoted arm holder tire fork (23), and holder tire fork (23) top is the convex-shaped that is fit to this position shape of tire and fixing rubber slab, and prong is provided with the pin of cylinder promotion by pivoted arm one side.
CNU2004200327161U 2004-01-18 2004-01-18 Tyre vulcanizer set Expired - Fee Related CN2668368Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2004200327161U CN2668368Y (en) 2004-01-18 2004-01-18 Tyre vulcanizer set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2004200327161U CN2668368Y (en) 2004-01-18 2004-01-18 Tyre vulcanizer set

Publications (1)

Publication Number Publication Date
CN2668368Y true CN2668368Y (en) 2005-01-05

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CNU2004200327161U Expired - Fee Related CN2668368Y (en) 2004-01-18 2004-01-18 Tyre vulcanizer set

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102398330A (en) * 2011-10-24 2012-04-04 福建省三明市东辰机械制造有限责任公司 Dual-station automatic vulcanizing machine
CN103895131A (en) * 2012-12-25 2014-07-02 软控股份有限公司 Die movable-type tire vulcanization machine set, and vulcanization method thereof
CN104441361A (en) * 2014-11-14 2015-03-25 青岛双星橡塑机械有限公司 Novel electric variable-frequency-control tire loading manipulator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102398330A (en) * 2011-10-24 2012-04-04 福建省三明市东辰机械制造有限责任公司 Dual-station automatic vulcanizing machine
CN102398330B (en) * 2011-10-24 2013-08-28 福建省三明市东辰机械制造有限责任公司 Dual-station automatic vulcanizing machine
CN103895131A (en) * 2012-12-25 2014-07-02 软控股份有限公司 Die movable-type tire vulcanization machine set, and vulcanization method thereof
CN104441361A (en) * 2014-11-14 2015-03-25 青岛双星橡塑机械有限公司 Novel electric variable-frequency-control tire loading manipulator

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20050105

Termination date: 20100219