CN2663023Y - Plate-fin cleaning coating device for cascading heat-exchanger - Google Patents

Plate-fin cleaning coating device for cascading heat-exchanger Download PDF

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Publication number
CN2663023Y
CN2663023Y CN200320105298.XU CN200320105298U CN2663023Y CN 2663023 Y CN2663023 Y CN 2663023Y CN 200320105298 U CN200320105298 U CN 200320105298U CN 2663023 Y CN2663023 Y CN 2663023Y
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China
Prior art keywords
cleaning
transition
nozzle
transport portion
transfer device
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Expired - Fee Related
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CN200320105298.XU
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Chinese (zh)
Inventor
尚伟
尹哲东
陈金戈
王玥
李白苏
张成家
王震
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LIAONING PROV INST OF MACHINERY
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LIAONING PROV INST OF MACHINERY
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本实用新型属金属板片表面处理领域,特别涉及层叠式换热器板翅清洗喷涂设备,其特征在于:含有:工件输送装置(1)、清洗部分(2)、喷涂部分(3)、烘干部分(4);所述工件输送装置(1)分清洗输送部分A(5)、喷涂输送部分B(6)、烘干输送部分C(7);所述清洗输送部分A(5)与喷涂输送部分B(6)之间,喷涂输送部分B(6)与烘干输送部分C(7)之间分别由过渡机构(8)过渡;所述清洗部分(2)的位置与清洗输送部分A(5)相对应;所述喷涂部分(3)与喷涂输送部分B(6)相对应;所述烘干部分(4)与烘干输送部分C(7)相对应。

The utility model belongs to the field of surface treatment of metal plates, in particular to cleaning and spraying equipment for laminated heat exchanger plates and fins, and is characterized in that it contains: a workpiece conveying device (1), a cleaning part (2), a spraying part (3), a drying Dry part (4); said workpiece conveying device (1) is divided into cleaning and conveying part A (5), spraying and conveying part B (6), drying and conveying part C (7); said cleaning and conveying part A (5) and Between the spraying and conveying parts B (6), between the spraying and conveying part B (6) and the drying and conveying part C (7) are transitioned by the transition mechanism (8); the position of the cleaning part (2) is the same as the cleaning and conveying part A (5) corresponds; the spraying part (3) corresponds to the spraying conveying part B (6); the drying part (4) corresponds to the drying conveying part C (7).

Description

Stacked heat exchanger plate wing cleaning coating device
Affiliated technical field
The utility model belongs to the metal sheet field of surface treatment, particularly a kind of stacked heat exchanger plate wing cleaning coating device field.
Background technology
In the metal sheet field of surface treatment, during especially air conditioning for automobiles is produced, before the plate type heat exchanger soldering, need heat exchanging device plate to clean, spray processing such as soldering flux, oven dry.At present, there are characteristics such as production efficiency is low, surface treatment effect is undesirable in the corollary equipment that is adopted in production practices.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of production efficiency height, and the surface of the work ideal treatment effect can be finished the stacked heat exchanger plate wing cleaning coating device of serialization operation.
Technical solution of the present utility model can realize according to following mode:
Stacked heat exchanger plate wing cleaning coating device is characterized in that, contains: Work transfer device, cleaning part, spraying part, oven dry part; Described Work transfer device divides cleaning transport portion A, spraying transport portion B, oven dry transport portion C; Between described cleaning transport portion A and the spraying transport portion B, spray between transport portion B and the oven dry transport portion C respectively by the transition mechanism transition; The position of described cleaning part is corresponding with cleaning transport portion A; Described spraying part is corresponding with spraying transport portion B; Described oven dry part is corresponding with oven dry transport portion C.
Transition mechanism described in the utility model contains: transition roller, change pulley, transition expansion tightening wheel; Described transition expansion tightening wheel links with transition main driving wheel and transition drive respectively; Described transition roller links with change pulley; It is one flat that the workpiece storing face of described transition roller and Work transfer device keeps; Described change pulley links with the transition main driving wheel of Work transfer device.
Cleaning part described in the utility model contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump, cleaning water tank, nozzle; The outlet of described nozzle is corresponding with the workpiece on the Work transfer device; Described cleaning water tank communicates with nozzle through scavenging pump by pipeline; Described purge district is contained: blower fan; The air outlet of described blower fan is corresponding with the workpiece on the Work transfer device; Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device.
The utility model is furnished with above described cleaning water tank: oil removing mechanism; Described oil removing mechanism is contained: oil removing motor, oil removing motor output shaft; On described oil removing motor output shaft, be provided with spring leaf; Is being furnished with dirt discharge groove with described spring leaf relative position.
The utility model is furnished with above described cleaning water tank: oil removing mechanism; Described oil removing mechanism is contained: oil removing motor, oil removing motor output shaft; On described oil removing motor output shaft, be provided with spring leaf; Is being furnished with dirt discharge groove with described spring leaf relative position.
Spraying part described in the utility model contains: nozzle, spray pump, storage tank; Described storage tank communicates with nozzle through spray pump by pipeline.
Oven dry part described in the utility model contains: be furnished with air blast the air channel, place the heater in the heating cabinet; On described air channel, be provided with tuyere; Described tuyere is corresponding with the workpiece on the Work transfer device.
Stacked heat exchanger plate wing cleaning coating device of the present utility model is easy to operate, the production efficiency height, and the surface of the work ideal treatment effect can be finished the serialization operation.
Description of drawings
Fig. 1 is the utility model integral device structural representation;
Fig. 2 is a purging system part-structure schematic diagram in the utility model integral device;
Fig. 3 is the utility model Fig. 2 part left view;
Fig. 4 is the utility model degreasing unit structural representation;
Fig. 5 is the utility model drying oven structural representation;
Fig. 6 is the utility model paint finishing structural representation;
Fig. 7 is the utility model heater structural representation;
Fig. 8 is the utility model purging system water circulation theory figure;
Fig. 9 is the utility model circuit control section theory diagram;
The specific embodiment
The utility model process portion can be carried out as follows successively:
(A) stacked heat exchanger plate wing is placed on the conveying mechanism, send into cleaning area through conveying mechanism and clean;
(B) the stacked heat exchanger plate wing after the cleaning is sent into the purge district through conveying mechanism, blows down its surface cleaning agent by high speed winds;
(C) the stacked heat exchanger plate wing behind the purge is sent into the rinsing district through conveying mechanism, with the clear water after the heating above-mentioned workpiece is carried out rinsing and does dry the processing;
(D) conveying mechanism is sent into above-mentioned stacked heat exchanger plate wing to spray to distinguish and is sprayed;
(E) the stacked heat exchanger plate after will spraying is sent into drying oven and is dried.
The inlet of the utility model integral device with the anchor clamps of plate wing vertically-arranged on carrier chain 28 in, carrier chain 28 is done level and is moved continuously, at first enter cleaning area, aqueous cleaning agent through heating pressurizes by scavenging pump, by pressing certain angle and the regularly arranged powerful hydro-peening plate of nozzle wing surface, remove grease; Workpiece after the cleaning enters the purge district, blows down its surperficial cleaning agent by high-pressure blast; Enter the rinsing district behind the purge, in the rinsing district, carry out powerful rinsing with the twice pair of workpiece of clear water after the heating, surface of the work is cleaned up fully after, blow down the residual moisture content of surface of the work once more with high-pressure blast.Then, workpiece enters the spraying district.In spraying district, will be sprayed on the surface of plate wing through the soldering flux of stirring system stirring equably by the nozzle of particular design.Afterwards, workpiece enters drying oven, and the outlet in the utility model integral device after the drying is taken out.Said process is controlled by PLC, carries out continuously automatically.
Integral device of the present utility model contains: Work transfer device 1, cleaning part 2, spraying part 3, oven dry part 4; Described Work transfer device cleaned transport portion A5, spraying transport portion B6, oven dry transport portion C7 in 1 minute; Between described cleaning transport portion A5 and the spraying transport portion B6, spray between transport portion B6 and the oven dry transport portion C7 respectively by transition mechanism 8 transition; The position of described cleaning part 2 is corresponding with cleaning transport portion A5; Described spraying part 3 is corresponding with spraying transport portion B6; Described oven dry part 4 is corresponding with oven dry transport portion C7.Described transition mechanism 8 contains: transition roller 9, change pulley 10, transition expansion tightening wheel 37; Described transition expansion tightening wheel 37 links with transition main driving wheel 11 and transition drive 38 respectively; Described transition roller 9 links with change pulley 10; It is one flat that the workpiece storing face of described transition roller 9 and Work transfer device 1 keeps; Described change pulley 10 links with the transition main driving wheel 11 of Work transfer device 1.
Described cleaning part 2 contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump 12, cleaning water tank 13, nozzle 14; The outlet of described nozzle 14 is corresponding with the workpiece on the Work transfer device 1; Described cleaning water tank 13 communicates with nozzle 14 through scavenging pump 12 by pipeline; Described purge district is contained: blower fan 15; The air outlet of described blower fan 15 is corresponding with the workpiece on the Work transfer device 1; Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device 1.Described cleaning water tank 13 tops are furnished with: oil removing mechanism 16; Described oil removing mechanism 16 is contained: oil removing motor, oil removing motor output shaft 17; On described oil removing motor output shaft 17, be provided with spring leaf 18; Is being furnished with dirt discharge groove 19 with described spring leaf 18 relative positions.Described spraying part 3 contains: nozzle 20, spray pump 21, storage tank 22; Described storage tank 22 communicates with nozzle 20 through spray pump 21 by pipeline.Described oven dry part 4 contains: be furnished with air blast 25 air channel 23, place the heater 27 in the heating cabinet 26; On described air channel 23, be provided with tuyere 24; Described tuyere 24 is corresponding with the workpiece on the Work transfer device 1.Described spraying part 3 contains: nozzle 20, spray pump 21, storage tank 22; Described storage tank 22 communicates with nozzle 20 through spray pump 21 by pipeline.
The utility model integral device is divided into Work transfer device, cleaning part, spraying part, oven dry part; Mainly form by Work transfer device, heater, cleaning and rinsing system, blower system, paint finishing and drying oven.
(1) Work transfer device
The Work transfer device (see figure 2) is made up of drive motors 29, drive shaft system, carrier chain 28 and workpiece holder.Carrier chain 28 is a stainless steel chain, connects with stainless steel between two row's chains, workpiece holder is housed in order to reliable place work piece reposefully on the stainless steel.Carrier chain 28 is regulated its tightness by adjusting expansion tightening wheel 32 positions.Exit at Work transfer device can be equipped with optoelectronic switch 31, shields, and both transmits so far and when it not being taken off because of certain reason, optoelectronic switch sends signal when workpiece, and chain suspends, and promptly continues operation automatically after taking workpiece away.In addition, pollute cleaning agent in order to prevent soldering flux to be brought into the cleaning and rinsing district, this equipment is divided into three sections, i.e. cleaning and rinsing district, spraying district and baking zone.Connect with transition mechanism between each transportation section.As shown in Figure 2,32 is expansion tightening wheel, and 33,34,35 is drive.11 are the transition main driving wheel, and 36 is frame.
(2) transition mechanism
Transition mechanism 8 contains: transition roller 9, change pulley 10; Described transition roller 9 links with change pulley 10; It is one flat that the workpiece storing face of described transition roller 9 and Work transfer device 1 keeps; Described change pulley 10 links with the transition main driving wheel 11 of Work transfer device 1.Place the transition expansion tightening wheel 37 on the frame 36 to link with transition main driving wheel 11 and transition drive 38 respectively.
(3) heater
The heater (see figure 8) is responsible for to cleaning agent and clear water heating.This device is made up of boiler, burner 41, flue 42 and oil supply system 43.Boiler is divided into combustion chamber 39, heat-exchanging tube bundle 40.Fuel oil is fully burning in the combustion chamber, and hot mist carries out heat exchange by chamber wall and heat-exchanging tube bundle wall and liquid to be heated, to reach the heating to liquid.Waste gas after burning is discharged to outdoor by the stainless steel flue at last.Oil supply system is made up of fuel tank, pipeline and corresponding valve.
(4) cleaning part
Cleaning part contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump 12, cleaning water tank 13, nozzle 14; The outlet of described nozzle 14 is corresponding with the workpiece on the Work transfer device 1; Described cleaning water tank 13 communicates with nozzle 14 through scavenging pump 12 by pipeline; Described purge district is contained: high pressure positive blower 15; The air outlet of described blower fan 15 is corresponding with the workpiece on the Work transfer device 1; Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device 1.Pei Zhi cleaning agent heats in water tank by a certain percentage, and the cleaning agent after the heating is forced into 0.1~015Mpa through pump, by nozzle and side nozzle ejection up and down, workpiece is carried out brute force clean.When workpiece was taken away the part cleaning agent and made high water tank reduce to certain water level, magnetic valve 45 was opened automatically, and jet pump sucks pure cleaning agent and replenishes.Workpiece after the cleaning carries out purge, and the compressed air that is provided by high pressure positive blower 15 is blown away cleaning agent residual on the workpiece and foam through over-blowing water tuyere.The distance of tuyere and workpiece can be by the fixedly bolt of tuyere adjusting on the traversing carriage.
(5) degreasing unit
Above cleaning water tank 13 liquid levels the degreasing unit (see figure 5) is housed, oil removing driven by motor spring leaf 18 is walked around moving with per minute 4~5.When blade whiz liquid level, take away greasy dirt on the liquid level by adhesive force; When spring leaf 18 was threaded to dirt discharge groove 19, dirt discharge groove 19 cutting edges blew the greasy dirt on spring leaf 18 surfaces off.
(6) induced draught system
Above cleaning area, rinsing district and baking zone passage hydrofuge air port 46 is set respectively, hot gas humidity is bigger by air-introduced machine is discharged to outdoor.Blower fan is made by glass-reinforced plastic material, and the air channel is made by the thin-wall stainless steel plate.
(7) oven dry part
Oven dry part 4 (see figure 6)s contain: be furnished with air blast 25 air channel 23, place the heater 27 in the heating cabinet 26; On described air channel 23, be provided with tuyere 24; Described tuyere 24 is corresponding with the workpiece on the Work transfer device 1.Through the air ducting (air channel and tuyere) of air in air blast enters body of heater after heating, dry from the top down workpiece is dried in oven dry part 4, hot blast is got back to heating boiler by pipeline and is heated then, forms a hot air circulation.Air quantity is controlled by rotary damper 47; The bake out temperature of surface of the work is stabilized in (100 ℃ ~ 150 ℃) in certain scope by the break-make of control burner; Drying time is realized by regulating carrier chain.
(8) spraying part
Spraying part 3 contains: nozzle 20, spray pump 21, storage tank 22; Described storage tank 22 communicates with nozzle 20 through spray pump 21 by pipeline.Nozzle is through particular design.Soldering flux is after its ejection, and it is laminar to be covering of the fan, can spray soldering flux equably thereby make on the plate wing.
(9) electric control system
Three-phase AC380V, 50Hz power supply are adopted in the power supply of cleaning machine electric-control system.General power is no more than 45KW, and maximum current is no more than 100A.Scavenging pump motor 5.5KW, two rinsing pump motor 2 * 3.0KW, spray pump motor 3.0KW, stirring motor 0.25KW, two blow Water fan motor 2 * 3.0KW, four wet-emitting blower motor 4 * 1.1KW, frizing coil motor 0.12KW, an oven dry blower motor 3.0KW.A main driving motor 0.75KW, its speed of service is regulated by Fuji's inverter and is finished (seeing products instruction).Used in air exchange fan is arranged in ventilating and cooling in the electrical control cubicles, fluorescent lamp lighting is arranged in front and back so that maintenance.Electric-control system is made up of the control of instrument temperature and electrical control two parts.Electrical control divides manual and automatic dual mode; And be furnished with alarm and corresponding indicator lamp, do respective handling with prompting operation person.
Temperature control system is made up of platinum resistance thermometer sensor,, digital temperature control and hundred moral burners etc.Cleaning temperature, rinsing one temperature, rinsing two temperature and bake out temperature are controlled automatically.
Whole cleaning process is finished by the E-64HR Controlled by Programmable Controller; And can be according to user's needs cleaning process.

Claims (9)

1, stacked heat exchanger plate wing cleaning coating device is characterized in that: contain: Work transfer device (1), cleaning part (2), spraying part (3), oven dry part (4); Described Work transfer device (1) divides cleaning transport portion A (5), spraying transport portion B (6), oven dry transport portion C (7); Between described cleaning transport portion A (5) and the spraying transport portion B (6), spray between transport portion B (6) and the oven dry transport portion C (7) respectively by transition mechanism (8) transition; The position of described cleaning part (2) is corresponding with cleaning transport portion A (5); Described spraying part (3) is corresponding with spraying transport portion B (6); Described oven dry part (4) is corresponding with oven dry transport portion C (7).
2, stacked heat exchanger plate wing cleaning coating device according to claim 1, it is characterized in that: described transition mechanism (8) contains: transition roller (9), change pulley (10), transition expansion tightening wheel (37); Described transition expansion tightening wheel (37) links with transition main driving wheel (11) and transition drive (38) respectively; Described transition roller (9) links with change pulley (10); It is one flat that the workpiece storing face of described transition roller (9) and Work transfer device (1) keeps; Described change pulley (10) links with the transition main driving wheel (11) of Work transfer device (1).
3, stacked heat exchanger plate wing cleaning coating device according to claim 1 and 2, it is characterized in that: described cleaning part (2) contains: cleaning area, purge district, rinsing district; Described cleaning area contains: scavenging pump (12), cleaning water tank (13), nozzle (14); The outlet of described nozzle (14) is corresponding with the workpiece on the Work transfer device (1); Described cleaning water tank (13) communicates with nozzle (14) through scavenging pump (12) by pipeline; Described purge district is contained: blower fan (15); The air outlet of described blower fan (15) is corresponding with the workpiece on the Work transfer device (1); Described rinsing district is contained: water pump, shower nozzle; Described water pump communicates with shower nozzle; Described shower nozzle is corresponding with the workpiece on the Work transfer device (1).
4, stacked heat exchanger plate wing cleaning coating device according to claim 1 and 2 is characterized in that: be furnished with in described cleaning water tank (13) top: oil removing mechanism (16); Described oil removing mechanism (16) is contained: oil removing motor, oil removing motor output shaft (17); On described oil removing motor output shaft (17), be provided with spring leaf (18); Is being furnished with dirt discharge groove (19) with described spring leaf (18) relative position.
5, stacked heat exchanger plate wing cleaning coating device according to claim 3 is characterized in that: be furnished with in described cleaning water tank (13) top: oil removing mechanism (16); Described oil removing mechanism (16) is contained: oil removing motor, oil removing motor output shaft (17); On described oil removing motor output shaft (17), be provided with spring leaf (18); Is being furnished with dirt discharge groove (19) with described spring leaf (18) relative position.
6, stacked heat exchanger plate wing cleaning coating device according to claim 3 is characterized in that: described spraying part (3) contains: nozzle (20), spray pump (21), storage tank (22); Described storage tank (22) communicates with nozzle (20) through spray pump (21) by pipeline.
7, stacked heat exchanger plate wing cleaning coating device according to claim 3 is characterized in that: described oven dry part (4) contains: be furnished with air blast (25) air channel (23), place the heater (27) in the heating cabinet (26); On described air channel (23), be provided with tuyere (24); Described tuyere (24) is corresponding with the workpiece on the Work transfer device (1).
8, according to the stacked heat exchanger plate wing cleaning coating device of the described layer of claim 4, it is characterized in that: described spraying part (3) contains: nozzle (20), spray pump (21), storage tank (22); Described storage tank (22) communicates with nozzle (20) through spray pump (21) by pipeline.
9, stacked heat exchanger plate wing cleaning coating device according to claim 4 is characterized in that: described oven dry part (4) contains: be furnished with air blast (25) air channel (23), place the heater (27) in the heating cabinet (26); On described air channel (23), be provided with tuyere (24); Described tuyere (24) is corresponding with the workpiece on the Work transfer device (1).
CN200320105298.XU 2003-11-18 2003-11-18 Plate-fin cleaning coating device for cascading heat-exchanger Expired - Fee Related CN2663023Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200320105298.XU CN2663023Y (en) 2003-11-18 2003-11-18 Plate-fin cleaning coating device for cascading heat-exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200320105298.XU CN2663023Y (en) 2003-11-18 2003-11-18 Plate-fin cleaning coating device for cascading heat-exchanger

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Publication Number Publication Date
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100391630C (en) * 2003-11-18 2008-06-04 辽宁省机械研究院 Laminated heat exchanger plate fin cleaning spray coating technology and its used equipment
CN100422050C (en) * 2005-06-14 2008-10-01 万向钱潮股份有限公司 An online cleaning, oiling and packaging device for rollers
CN104646334A (en) * 2013-11-21 2015-05-27 宜昌中威清洗机有限公司 Full-automatic cleaning oil-coating device
CN104858389A (en) * 2015-05-27 2015-08-26 法格霭德兰汽车配件〔昆山)有限公司 Die transporting and spraying band
CN113798281A (en) * 2020-06-17 2021-12-17 中原内配集团股份有限公司 Centralized cleaning machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100391630C (en) * 2003-11-18 2008-06-04 辽宁省机械研究院 Laminated heat exchanger plate fin cleaning spray coating technology and its used equipment
CN100422050C (en) * 2005-06-14 2008-10-01 万向钱潮股份有限公司 An online cleaning, oiling and packaging device for rollers
CN104646334A (en) * 2013-11-21 2015-05-27 宜昌中威清洗机有限公司 Full-automatic cleaning oil-coating device
CN104858389A (en) * 2015-05-27 2015-08-26 法格霭德兰汽车配件〔昆山)有限公司 Die transporting and spraying band
CN113798281A (en) * 2020-06-17 2021-12-17 中原内配集团股份有限公司 Centralized cleaning machine

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20041215

Termination date: 20111118