CN2591387Y - Insulation tube of thin insulation layer - Google Patents

Insulation tube of thin insulation layer Download PDF

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CN2591387Y
CN2591387Y CN02291517.6U CN02291517U CN2591387Y CN 2591387 Y CN2591387 Y CN 2591387Y CN 02291517 U CN02291517 U CN 02291517U CN 2591387 Y CN2591387 Y CN 2591387Y
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thin
insulation layer
thermal insulation
layer
weight
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王伟
郑其俊
李海宁
张丽萍
林竹
王雪莹
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China National Petroleum Corp
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China National Petroleum Corp
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本实用新型涉及一种薄型保温层的保温管,由钢管、预留焊接段、红丹底漆防腐层、超轻质硅酸钙管壳隔热层、薄型保温层、薄型外护层组成。其中薄型保温层由丙烯酸树脂乳液、超轻质内充空气的玻璃微珠、超细碳酸钙粉的组成物硬化而成。薄型防护层由丙烯酸树脂乳液、超细碳酸钙粉的组成物硬化而成。具有优良的隔热保温、防水、防护性能、减少热辐射损失、减少保温层和防护层厚度,可用于输送高温介质的保温管线。

Figure 02291517

The utility model relates to a thermal insulation pipe with a thin thermal insulation layer, which is composed of a steel pipe, a reserved welding section, a red lead primer anticorrosion layer, an ultralight calcium silicate tube shell thermal insulation layer, a thin thermal insulation layer and a thin outer protective layer. Among them, the thin insulation layer is hardened by the composition of acrylic resin emulsion, ultra-light glass microspheres filled with air, and ultrafine calcium carbonate powder. The thin protective layer is hardened by the composition of acrylic resin emulsion and ultrafine calcium carbonate powder. It has excellent thermal insulation, waterproof, protective performance, reduces heat radiation loss, reduces the thickness of insulation layer and protective layer, and can be used for insulation pipelines that transport high-temperature media.

Figure 02291517

Description

薄型保温层的保温管Insulation pipe with thin insulation layer

技术领域technical field

本实用新型涉及一种薄型保温层的保温管,用于输送高温介质的保温管线。The utility model relates to a thermal insulation pipe with a thin thermal insulation layer, which is used for a thermal insulation pipeline for conveying high-temperature medium.

背景技术Background technique

现有输送高温介质的保温管线,其不足之处是保温层和外护层较厚、外护层与保温层之间有空隙影响保温效果并使保温层容易变形损坏,特别是在输送高温介质的情况下,热辐射损失较大。The existing insulation pipelines for transporting high-temperature medium have the disadvantages that the insulation layer and the outer sheath are thicker, and there is a gap between the outer sheath and the insulation layer, which affects the insulation effect and makes the insulation layer easily deformed and damaged, especially when transporting high-temperature media. In the case of heat radiation loss is relatively large.

实用新型内容Utility model content

本实用新型要解决的技术问题:避免上述现有技术中不足之处而提供一种可降低保温层和防护层厚度、防护层保温层紧密结合、可降低热辐射损失的薄型保温层的保温管。The technical problem to be solved by the utility model is to avoid the deficiencies in the above-mentioned prior art and provide a thermal insulation pipe with a thin thermal insulation layer that can reduce the thickness of the thermal insulation layer and the protective layer, closely combine the thermal insulation layer of the protective layer, and reduce the loss of heat radiation .

本实用新型采用的技术方案:The technical scheme that the utility model adopts:

薄型保温层的保温管,包括钢管1、在钢管1两端的预留焊接段2,其特征是在钢管1的外表面顺次有红丹底漆防腐层3、超轻质硅酸钙管壳隔热层4、薄型保温层5、薄型外护层6,其中薄型保温层5是由1重量份丙烯酸树脂乳液、0.5~1.0重量份超轻质内充空气的玻璃微珠、0.3~1.0重量份超细碳酸钙粉的硬化物组成,薄型外护层6是由1重量份丙烯酸树脂乳液、0.3~1重量份超细碳酸钙粉的硬化物组成。Insulation pipe with thin insulation layer, including steel pipe 1, reserved welding section 2 at both ends of steel pipe 1, characterized in that there are red lead primer anti-corrosion layer 3, ultra-light calcium silicate shell on the outer surface of steel pipe 1 in sequence Heat insulation layer 4, thin insulation layer 5, and thin outer protective layer 6, wherein the thin insulation layer 5 is composed of 1 weight part of acrylic resin emulsion, 0.5 to 1.0 weight part of ultra-light glass beads filled with air, and 0.3 to 1.0 weight part The hardened product of ultrafine calcium carbonate powder consists of 1 part by weight, and the thin outer sheath 6 is composed of hardened product of 1 part by weight of acrylic resin emulsion and 0.3-1 part by weight of superfine calcium carbonate powder.

较优的薄型保温层的保温管,其特征是钢管1长度为12m、管径219mm、壁厚8mm,预留焊接段2长度每端为100mm,红丹底漆防腐层3厚度100μm,超轻质硅酸钙管壳隔热层4的厚度为50mm,薄型保温层5的厚度为3mm,由1重量份丙烯酸树脂乳液、0.6重量份超轻质内充空气的玻璃微珠、0.6重量份超细碳酸钙粉的硬化物组成,薄型外护层6的厚度为0.5mm,由1重量份丙烯酸树脂乳液、1重量份超细碳酸钙的硬化物组成。The thermal insulation pipe with a better thin insulation layer is characterized in that the length of the steel pipe 1 is 12m, the diameter of the pipe is 219mm, and the wall thickness is 8mm. The thickness of the calcium silicate shell insulation layer 4 is 50mm, and the thickness of the thin insulation layer 5 is 3mm. It consists of 1 weight part of acrylic resin emulsion, 0.6 weight part of ultra-light glass beads filled with air, and 0.6 weight part of ultra-light glass beads. The hardened product of fine calcium carbonate powder is composed of a thin outer sheath 6 with a thickness of 0.5mm, consisting of 1 part by weight of acrylic resin emulsion and 1 part by weight of hardened product of ultrafine calcium carbonate.

薄型保温层的保温管制造过程如下:将钢管1外表面喷砂除锈、喷涂红丹底漆防腐层3、包装超轻质硅酸钙管壳隔热层4、喷涂薄型保温层5、喷涂薄型外护层6。其中包装超轻质硅酸钙管壳隔热层4可以将管壳接合处制成凸槽和凹槽加以固定,也可用镀锌钢丝缠绕固定。超轻质硅酸钙管壳采用超细粒度的硅酸钙粉制成,粒径达到100纳米以下较好。薄型保温层5采用的超细碳酸钙粉,其颗粒粒径在100纳米以下较好。薄型外护层6采用颗粒粒径小于100纳米的碳酸钙粉较好,可降低热辐射损失。The manufacturing process of the insulation pipe with thin insulation layer is as follows: sandblasting and derusting the outer surface of the steel pipe 1, spraying the red lead primer anti-corrosion layer 3, packing the ultra-light calcium silicate shell insulation layer 4, spraying the thin insulation layer 5, spraying Thin outer sheath 6. Wherein the packaging ultra-light calcium silicate shell insulation layer 4 can be fixed by making convex grooves and grooves at the joints of the shells, and can also be wound and fixed with galvanized steel wires. The ultra-light calcium silicate shell is made of ultra-fine-grained calcium silicate powder, and the particle size is preferably below 100 nanometers. The superfine calcium carbonate powder that thin insulation layer 5 adopts, its particle diameter is better below 100 nanometers. The thin outer sheath 6 is preferably calcium carbonate powder with a particle size less than 100 nanometers, which can reduce heat radiation loss.

本实用新型与现有技术相比的有益效果:The utility model has the beneficial effects compared with the prior art:

1、本实用新型的薄型保温层的保温管具有良好的保温性能、外防护性能,采用超细颗粒材料可降低材料的导热系数,在外防护层中采用超细颗粒材料,可降低热辐射损失。1. The thermal insulation pipe of the thin insulation layer of the present invention has good thermal insulation performance and external protection performance. The use of ultrafine particle materials can reduce the thermal conductivity of the material, and the use of ultrafine particle materials in the outer protective layer can reduce heat radiation loss.

2、隔热层、保温层、外防护层各层之间紧密结合,提高保温、防护性能。2. The heat insulation layer, heat preservation layer and outer protective layer are closely combined to improve heat preservation and protection performance.

附图说明:Description of drawings:

图1是薄型保温层的保温管的纵向断面图;Fig. 1 is the longitudinal sectional view of the insulation pipe of thin insulation layer;

图2是其横向断面图。Fig. 2 is its lateral sectional view.

图中:1-钢管;2-预留焊接段;3-红丹底漆防腐层;4-超轻质硅酸钙管壳隔热层;5-薄型保温层;6-薄型外护层。In the figure: 1-steel pipe; 2-reserved welding section; 3-anti-corrosion layer of red lead primer; 4-ultra-light calcium silicate shell insulation layer; 5-thin insulation layer; 6-thin outer protective layer.

具体实施方式1Specific implementation mode 1

薄型保温层的保温管用于输送250-300℃蒸汽的保温管线,钢管1长度12m、管外径219mm、壁厚8mm,预留焊接段2长度每端各为100mm,红丹底漆防腐层3的厚度为100μm。超轻质硅酸钙管壳隔热层4的厚度为50mm。薄型保温层5是由1重量份丙烯酸树脂乳液、0.6重量份超轻质内充空气的玻璃微珠、0.6重量份超细碳酸钙粉的组成物硬化而成,其厚度3mm,薄型外护层6由1重量份丙烯酸树脂乳液、1重量份超细碳酸钙粉的硬化物组成。The insulation pipe with thin insulation layer is used to transport the insulation pipeline of 250-300℃ steam. The length of the steel pipe 1 is 12m, the outer diameter of the pipe is 219mm, and the wall thickness is 8mm. The length of each end of the reserved welding section 2 is 100mm. The thickness is 100 μm. The thickness of the heat insulating layer 4 of the ultra-light calcium silicate shell is 50mm. The thin insulation layer 5 is hardened by the composition of 1 weight part of acrylic resin emulsion, 0.6 weight part of ultra-light glass beads filled with air, and 0.6 weight part of ultrafine calcium carbonate powder. Its thickness is 3mm, and the thin outer protective layer 6 consists of 1 part by weight of acrylic resin emulsion and 1 part by weight of the hardened product of ultrafine calcium carbonate powder.

Claims (2)

1、一种薄型保温层的保温管,包括钢管(1)、在钢管(1)两端的预留焊接段(2),其特征是在钢管(1)的外表面顺次有红丹底漆防腐层(3)、超轻质硅酸钙管壳隔热层(4)、薄型保温层(5)、薄型外护层(6),其中薄型保温层(5)是由1重量份丙烯酸树脂乳液、0.5~1.0重量份超轻质内充空气的玻璃微珠、0.3~1.0重量份超细碳酸钙粉的硬化物组成,薄型外护层(6)是由1重量份丙烯酸树脂乳液、0.3~1重量份超细碳酸钙粉的硬化物组成。1. A thermal insulation pipe with a thin thermal insulation layer, comprising a steel pipe (1), reserved welding sections (2) at both ends of the steel pipe (1), characterized in that there are red lead primers on the outer surface of the steel pipe (1) in sequence anti-corrosion layer (3), ultra-light calcium silicate shell heat insulation layer (4), thin thermal insulation layer (5), thin outer protective layer (6), wherein the thin thermal insulation layer (5) is made of 1 weight part of acrylic resin Emulsion, 0.5 to 1.0 parts by weight of ultra-light glass beads filled with air, 0.3 to 1.0 parts by weight of hardened superfine calcium carbonate powder, and the thin outer protective layer (6) is composed of 1 part by weight of acrylic resin emulsion, 0.3 parts by weight The hardened product of ~1 weight part ultrafine calcium carbonate powder is composed. 2、根据权利要求1所述的薄型保温层的保温管,其特征是钢管(1)长度为12m、管径219mm、壁厚8mm,预留焊接段2长度每端为100mm,红丹底漆防腐层(3)厚度100μm,超轻质硅酸钙管壳隔热层(4)的厚度为50mm,薄型保温层(5)的厚度为3mm,由1重量份丙烯酸树脂乳液、0.6重量份超轻质内充空气的玻璃微珠、0.6重量份超细碳酸钙粉的硬化物组成,薄型外护层(6)的厚度为0.5mm,由1重量份丙烯酸树脂乳液、1重量份超细碳酸钙粉硬化物组成。2. The thermal insulation pipe with thin thermal insulation layer according to claim 1, characterized in that the steel pipe (1) has a length of 12m, a pipe diameter of 219mm, and a wall thickness of 8mm, and the length of each end of the reserved welding section 2 is 100mm. The thickness of the anti-corrosion layer (3) is 100 μm, the thickness of the ultra-light calcium silicate shell heat insulation layer (4) is 50 mm, and the thickness of the thin insulation layer (5) is 3 mm. Light glass microspheres filled with air, 0.6 parts by weight of hardened calcium carbonate powder, thin outer protective layer (6) with a thickness of 0.5 mm, 1 part by weight of acrylic resin emulsion, 1 part by weight of superfine calcium carbonate Calcium powder hardened composition.
CN02291517.6U 2002-12-20 2002-12-20 Insulation tube of thin insulation layer Expired - Lifetime CN2591387Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100449195C (en) * 2004-05-18 2009-01-07 克拉玛依市润达科技节能有限公司 Thermal Pipeline Insulation and Energy Saving Method
CN105215630A (en) * 2015-08-31 2016-01-06 南京航空航天大学 A kind of preparation method of resistance to 500 DEG C of ultra-thin heat-insulating pipelines
CN107387945A (en) * 2017-07-19 2017-11-24 河南三杰热电科技股份有限公司 A kind of tile fragment prefabricated thermal insulation pipeline with damp-proof device
CN110805788A (en) * 2019-12-03 2020-02-18 中发创新(北京)节能技术有限公司 Gradient structure heat-insulating material for heat preservation of plane equipment in high-temperature environment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100449195C (en) * 2004-05-18 2009-01-07 克拉玛依市润达科技节能有限公司 Thermal Pipeline Insulation and Energy Saving Method
CN105215630A (en) * 2015-08-31 2016-01-06 南京航空航天大学 A kind of preparation method of resistance to 500 DEG C of ultra-thin heat-insulating pipelines
CN107387945A (en) * 2017-07-19 2017-11-24 河南三杰热电科技股份有限公司 A kind of tile fragment prefabricated thermal insulation pipeline with damp-proof device
CN107387945B (en) * 2017-07-19 2019-11-22 河南三杰热电科技股份有限公司 A tile prefabricated thermal insulation pipeline with moisture-proof device
CN110805788A (en) * 2019-12-03 2020-02-18 中发创新(北京)节能技术有限公司 Gradient structure heat-insulating material for heat preservation of plane equipment in high-temperature environment
CN110805788B (en) * 2019-12-03 2022-03-15 中发创新(北京)节能技术有限公司 Gradient structure heat-insulating material for heat preservation of plane equipment in high-temperature environment

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