CN2566971Y - Ultrasonic continuous welding machine for tube sheet type solar thermal collector - Google Patents
Ultrasonic continuous welding machine for tube sheet type solar thermal collector Download PDFInfo
- Publication number
- CN2566971Y CN2566971Y CN 02271879 CN02271879U CN2566971Y CN 2566971 Y CN2566971 Y CN 2566971Y CN 02271879 CN02271879 CN 02271879 CN 02271879 U CN02271879 U CN 02271879U CN 2566971 Y CN2566971 Y CN 2566971Y
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- CN
- China
- Prior art keywords
- welding
- ultrasonic
- metallic plate
- anchor clamps
- ultrasonic transducer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to an ultrasonic continuous welding machine for a tube plate type solar heat collector, which is composed of a slide groove, a slider, an ultrasonic transducer, a welding joint, clamping tools and a pressing device, wherein, the slider is installed in the slide groove and limited to move in the slide groove. The ultrasonic transducer is placed on the slider, and the welding joint is arranged on the ultrasonic transducer. The clamping tools are installed on one side of the slide groove in parallel. The clamping tools are provided with clamping grooves. The upper parts of the clamping tools, which contact the clamping grooves, are provided with platforms for placing a metallic plate. The pressing device is used for pressing the metallic plate to be welded. The ultrasonic continuous welding machine for a tube plate type solar heat collector is also provided with a set of auxiliary fine adjusting device for adjusting the position of the welding joint so that an ultrasonic welding joint can approach the metallic plate and move along the welding line on the metallic plate. The utility model is characterized in that the high-temperature welding technology is discarded, the phenomena of deformation and oxidation do not happen to a weldment, the phenomenon of melt and pulp squeeze at the welding point of the weldment can not occur, the welding point and the periphery of the welding point are smooth, and the heat conductivity, the electric conductivity and the mechanical properties of the whole red copper can not be negatively affected due to weld.
Description
Technical field
The utility model relates to machinery and supersonic welding connection technology.
Background technology
A kind of tube-sheet type solar thermal collector as shown in Figure 2, it is that copper coin 10 of welding forms on a copper pipe 9, the welding method of existing solar thermal collector has usually: 1, laser method, 2, high-frequency method, 3, argon arc welding method etc., the following problem of these method ubiquities: 1, equipment manufacturing cost height, 2, energy consumption is big, 3, owing to relate to high temperataure phenomena, make the welding position and following two kinds of negative effects occur to involving periphery, 1, weld is oxidized, has a strong impact on welding property, especially influences deterioration thermal conductivity and electric conductivity; 2, because pyrocaloric effect, make the periphery place deformation behavior generally occur, and fusion shove piece phenomenon occurs, both influenced the moulding outward appearance, mechanical integrated assembling can not be realized, use these processes to restrict the production of heat collection type solar application apparatus to a great extent.
Summary of the invention
The purpose of this utility model is the ultrasonic continuous bonding machine that discloses a kind of metal tube sheets solar thermal collector, and it has characteristics such as equipment is simple, and welding effect is good, and is simple to operate, safe and reliable, energy-conservation.
The utility model is realized by following approach:
The utility model is made up of chute, slide block, ultrasonic transducer, plumb joint, anchor clamps and hold down gag, slide block is installed in the chute, slide block is limited in the chute and moves, the drive unit that has a cover that slide block is moved, ultrasonic transducer is placed on the slide block, ultrasonic transducer is provided with plumb joint, at the parallel anchor clamps that are equipped with of a side of chute, anchor clamps are provided with the clip slot that can be suitable for the clamping of whole piece circle metal tube, the anchor clamps top is close to the clip slot place and is had the platform of placing metallic plate, and the top that hold down gag is installed in platform is used to compress the metallic plate that will weld.
Further design is to have the auxiliary micromatic setting that a cover is regulated the plumb joint position, makes ultrasonic bonding head can press close to and move along the sealing wire on the metallic plate.
During application, the metal tube that will weld places the interior and clamping of the clip slot of anchor clamps, make metal tube expose the part that is connected with metallic plate, on the platform of anchor clamps, place the metallic plate that will weld, metallic plate is adjacent to metal tube to be contacted, with hold down gag metallic plate is compressed, regulate auxiliary micromatic setting, ultrasonic bonding head can accurately be pressed close to and the sealing wire on metallic plate moves, ultrasonic transducer is connected to supersonic generator, starts supersonic generator, makes ultrasonic bonding head emission ultrasonic energy, start drive unit and make plumb joint move welding, finish until welding along sealing wire.
Also supersonic generator can be installed in the machine that becomes one in the ultrasonic transducer.
With accompanying drawing the utility model is further described below:
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is a tube-sheet type solar thermal collector stereogram.
The specific embodiment
As shown in Figure 1, the utility model by chute 1, slide block 2, ultrasonic transducer 6, ultrasonic bonding head 11, decide anchor clamps 7, moving anchor clamps 8 and hold down gag and form, slide block 2 is installed in the chute 1, slide block 2 is limited in the chute 1 and moves, on slide block 2, be provided with one and adjust plate 4, adjust plate 4 and can and adjust screw 5 and regulate its level or upright position by hand wheel 3 to be fit to welding position.There is a ultrasonic transducer 6 to be placed in and adjusts on the plate 4, ultrasonic transducer 6 is provided with ultrasonic bonding head 11, ultrasonic bonding head 11 is the roller type ultrasonic bonding head, the both sides that are positioned at ultrasonic bonding head 11 on adjustment plate 4 also are provided with two auxiliary pinch rollers 12, at the parallel anchor clamps that are equipped with of a side of chute 1, anchor clamps are by deciding anchor clamps 7 and moving anchor clamps 8 constitute, anchor clamps are provided with horizontal semicircle clip slot, this horizontal semicircle clip slot can clamp whole piece round copper pipe 9, the anchor clamps top is close to the clip slot place and is provided with the platform of placing metallic plate, hold down gag is by depression bar 13, pressing plate 15 and compress connecting rod 14 and form, hold down gag is installed in respectively and is used to compress the tube plate 10 that will weld on anchor clamps 7 and 8.
During application, the copper pipe 9 that will weld places anchor clamps (7,8) also clamp in the horizontal semicircle clip slot, make copper pipe 9 expose the part that is connected with copper coin 10, at anchor clamps (7,8) place the copper coin 10 that will be connected on Shang Fang the platform with copper pipe 9, with hold down gag (13,14,15) place on the copper coin 10 and make to compress, regulate the depth of parallelism of anchor clamps (6,7) and chute 1, again by hand wheel 3 with adjust screw 5 and regulate the level of adjusting plates 4 and upright position and make plumb joint 11 accurately be positioned at sealing wire position on the copper coin 10, ultrasonic transducer 6 is connected to the supersonic generator (not shown), starts supersonic generator, make ultrasonic bonding head 11 emission ultrasonic energies, start the drive unit (not shown) and make ultrasonic bonding head 11 move welding, finish until the welding of whole piece copper pipe plate and solar heat collector along sealing wire.
After welding is finished, can unclamp hold down gag (14,15,13) and anchor clamps (7,8), solar thermal collector (9,10) is taken out (as Fig. 2).
Be compared with the prior art, the utility model has as follows:
1, owing to abandoned high-temperature soldering technology, relies on the ultrasonic energy effect, metal was directly welded successfully securely in moment, 2, do not deform and oxidative phenomena; 3, weld fusion shove phenomenon can not appear; 4, weld and periphery are smooth; 5, because ultrasonic technology is welded, the thermal conductivity electric conductivity of full red copper and mechanical performance very are suitable for weldering system heat collection type solar application apparatus not because of the welding negative effect.
The utility model is suitable for copper-brazing jail, and aluminium-aluminium welds, and copper-aluminium such as welds at the welding between the non-ferrous metal.
Claims (3)
1. ultrasonic continuous bonding machine that is used for the tube-sheet type solar thermal collector, by chute, slide block, ultrasonic transducer, plumb joint, anchor clamps and hold down gag are formed, slide block is installed in the chute, slide block is limited in the chute and moves, the drive unit that has a cover that slide block is moved, it is characterized in that: ultrasonic transducer is placed on the slide block, ultrasonic transducer is provided with plumb joint, at the parallel anchor clamps that are equipped with of a side of chute, anchor clamps are provided with the clip slot that can be suitable for the clamping of whole piece circle metal tube, the anchor clamps top is close to the clip slot place and is had the platform of placing metallic plate, and the top that hold down gag is installed in platform is used to compress the metallic plate that will weld.
2. ultrasonic continuous bonding machine according to claim 1 is characterized in that: have the auxiliary micromatic setting that a cover is regulated the plumb joint position.
3. ultrasonic continuous bonding machine according to claim 1 and 2 is characterized in that: described plumb joint is a roller type ultrasound functions head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02271879 CN2566971Y (en) | 2002-07-19 | 2002-07-19 | Ultrasonic continuous welding machine for tube sheet type solar thermal collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02271879 CN2566971Y (en) | 2002-07-19 | 2002-07-19 | Ultrasonic continuous welding machine for tube sheet type solar thermal collector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2566971Y true CN2566971Y (en) | 2003-08-20 |
Family
ID=33736667
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02271879 Expired - Lifetime CN2566971Y (en) | 2002-07-19 | 2002-07-19 | Ultrasonic continuous welding machine for tube sheet type solar thermal collector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2566971Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100448035C (en) * | 2007-07-12 | 2008-12-31 | 李毅 | Ultrasonic soldering equipment for solar cell electrode |
| CN101947710A (en) * | 2010-08-05 | 2011-01-19 | 江苏贝德莱特太阳能科技有限公司 | Rotatable frame used for welding planar solar collector tube component |
| CN102848111A (en) * | 2012-08-03 | 2013-01-02 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
| CN104400205A (en) * | 2014-10-28 | 2015-03-11 | 天能电池(芜湖)有限公司 | Auxiliary device for ultrasonic welding of top cover of storage battery |
| CN115673513A (en) * | 2022-11-03 | 2023-02-03 | 浙江百立盛新能源科技有限公司 | Solar energy gathers hot heat conductor manufacturing installation |
-
2002
- 2002-07-19 CN CN 02271879 patent/CN2566971Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100448035C (en) * | 2007-07-12 | 2008-12-31 | 李毅 | Ultrasonic soldering equipment for solar cell electrode |
| CN101947710A (en) * | 2010-08-05 | 2011-01-19 | 江苏贝德莱特太阳能科技有限公司 | Rotatable frame used for welding planar solar collector tube component |
| CN101947710B (en) * | 2010-08-05 | 2013-07-24 | 江苏贝德莱特太阳能科技有限公司 | Rotatable frame used for welding planar solar collector tube component |
| CN102848111A (en) * | 2012-08-03 | 2013-01-02 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
| CN102848111B (en) * | 2012-08-03 | 2013-10-23 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
| CN104400205A (en) * | 2014-10-28 | 2015-03-11 | 天能电池(芜湖)有限公司 | Auxiliary device for ultrasonic welding of top cover of storage battery |
| CN104400205B (en) * | 2014-10-28 | 2016-04-06 | 天能电池(芜湖)有限公司 | A kind of battery top ultrasonic bonding servicing unit |
| CN115673513A (en) * | 2022-11-03 | 2023-02-03 | 浙江百立盛新能源科技有限公司 | Solar energy gathers hot heat conductor manufacturing installation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20120719 Granted publication date: 20030820 |