CN2565814Y - Single blade push flow type low noise energy saving of aeration machine - Google Patents

Single blade push flow type low noise energy saving of aeration machine Download PDF

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CN2565814Y
CN2565814Y CN02276216U CN02276216U CN2565814Y CN 2565814 Y CN2565814 Y CN 2565814Y CN 02276216 U CN02276216 U CN 02276216U CN 02276216 U CN02276216 U CN 02276216U CN 2565814 Y CN2565814 Y CN 2565814Y
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upper flange
guide wheel
noise energy
main shaft
impeller
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陈树荣
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00—Technologies for wastewater treatment
    • Y02W10/10—Biological treatment of water, waste water, or sewage

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Abstract

单叶中置推流式低噪节能曝气机涉及废水处理使用的曝气机。针对现有“一种端置复叶推流曝气机”,存在着制作复叶叶轮加工难度大,维护检修不便,轴承油封易损等不足,而提出一种结构简单,制作维护方便,提高空气流速和压强的单叶中置推流式低噪节能曝气机。所采用技术方案是,主轴(3)中上段外圆装有螺旋送风增压器(4)、中下段外圆有螺旋加速器(6)、下端装有单叶叶轮(9),导气管(5)下端装有带气液分离环(7)的上法兰盘的叶轮壳体(8),螺旋加速器(6)下端面装在上法兰盘上,带有轴承和油封的主轴(3)穿过螺旋加速器(6)和上法兰盘的中心孔,叶轮壳体(8)下端装有导轮(10)的导轮外壳(11),导轮外壳(11)的下端装有混液直管(12),混液直管(12)下端装有扩压管(13),扩压管(13)的下端装有导向分配器总成(14)。

The utility model relates to a plug-flow low-noise energy-saving aerator installed in the middle of a single leaf and relates to an aerator used for wastewater treatment. Aiming at the existing "a plug-flow aerator with compound leaves at the end", there are problems such as difficult manufacturing of compound leaf impellers, inconvenient maintenance and repair, and easy damage to bearing oil seals. A simple structure, convenient manufacture and maintenance, and improved Air flow rate and pressure single-leaf mid-mounted plug-flow low-noise energy-saving aerator. The adopted technical scheme is that the outer circle of the middle and upper part of the main shaft (3) is equipped with a spiral air supply supercharger (4), the outer circle of the middle and lower part has a helical accelerator (6), the lower end is equipped with a single-blade impeller (9), and the air duct ( 5) The lower end is equipped with the impeller housing (8) of the upper flange with the gas-liquid separation ring (7), the lower end of the helical accelerator (6) is installed on the upper flange, and the main shaft (3) with bearings and oil seals ) through the central hole of the helical accelerator (6) and the upper flange, the lower end of the impeller housing (8) is equipped with the guide wheel housing (11) of the guide wheel (10), and the lower end of the guide wheel housing (11) is equipped with a mixed liquid Straight pipe (12), the lower end of mixed liquid straight pipe (12) is equipped with diffuser tube (13), and the lower end of diffuser tube (13) is equipped with guide distributor assembly (14).

Description

单叶中置推流式低噪节能曝气机Single-leaf mid-mounted plug-flow low-noise energy-saving aerator

一、技术领域1. Technical field

本实用新型涉及工业、生活废水处理使用的曝气机,尤其是单叶中置推流式低噪节能曝气机。The utility model relates to an aerator used for industrial and domestic waste water treatment, in particular to a push-flow type low-noise energy-saving aerator with a single leaf in the middle.

二、背景技术2. Background technology

为了加速工业、生活废水处理,常采用曝气机。目前一般采用罗茨风机、输气管道、曝气头组成的曝气机,存在着投资大、维护检修不便,运行费用高等不足之处。在2001年5月,由化学工业出版社公开出版的实用水处理设备手册,公开了“一种端置复叶推流曝气机”,存在着制作复叶叶轮加工难度大,维护检修不便,轴承油封易损等不足。In order to speed up the treatment of industrial and domestic wastewater, aerators are often used. At present, the aerator composed of Roots blower, gas pipeline and aeration head is generally used, which has the disadvantages of large investment, inconvenient maintenance and repair, and high operating cost. In May 2001, the Handbook of Practical Water Treatment Equipment published by the Chemical Industry Press disclosed "a plug-flow aerator with end-mounted compound leaves". The bearing oil seal is fragile and so on.

三、发明内容3. Contents of the invention

本实用新型的目的是提供一种结构简单,制作维护方便,提高空气流速和压强的单叶中置推流式低噪节能曝气机。The purpose of the utility model is to provide a simple structure, easy manufacture and maintenance, and improve the air velocity and pressure.

本实用新型的目的所采用的技术方案是,包括有带有小孔的电机座上端固定电机、下端固定有导气管,电机输出轴连接有主轴,其特征是主轴中上段外圆装配有呈螺旋片的螺旋送风增压器、中下段外圆有呈锥形的外壁有螺旋槽的螺旋加速器、下端装有单叶叶轮,导气管下端连接有孔的下端面带气液分离环的上法兰盘的上端有孔的叶轮壳体,螺旋加速器下端面装在上法兰盘上,带有轴承和油封的主轴穿过螺旋加速器和上法兰盘的中心孔,叶轮壳体下端装配有导轮的导轮外壳,导轮外壳的下端装配有混液直管,混液直管的下端装配有上小下大的扩压管,扩压管的下端装配有导向分配器总成。The technical solution adopted by the purpose of this utility model is that the upper end of the motor seat with a small hole is used to fix the motor, the lower end is fixed with an air duct, and the output shaft of the motor is connected to the main shaft. Spiral air supply supercharger, spiral accelerator with tapered outer wall and spiral groove in the outer circle of the middle and lower section, single-blade impeller at the lower end, and upper method with gas-liquid separation ring on the lower end surface connected with holes at the lower end of the air guide pipe The upper end of the blue plate has a hole in the impeller housing, the lower end of the helical accelerator is mounted on the upper flange, the main shaft with bearings and oil seals passes through the center hole of the helical accelerator and the upper flange, and the lower end of the impeller housing is equipped with a guide The guide wheel housing of the wheel, the lower end of the guide wheel housing is equipped with a mixed liquid straight pipe, the lower end of the mixed liquid straight pipe is equipped with a diffuser tube with a small upper part and a larger lower part, and the lower end of the diffuser tube is equipped with a guide distributor assembly.

本实用新型,螺旋加速器的外壁螺旋槽的壁与轴心线的夹角α为30°-60°。In the utility model, the included angle α between the wall of the spiral groove on the outer wall of the helical accelerator and the axis line is 30°-60°.

本实用新型其工作原理,电机通过主轴带动机体(导气管)内的螺旋送风增压器高速旋转,通过高速旋转螺旋送风增压器,使进入的空气流速和压强得到增强。气流再经螺旋加速器导向锥作用向下加速旋转流动,以一定的速度旋转向下进入由气液分离环形成的气室,旋转气流与搅拌推流叶轮旋转方向形成较小的进气夹角,减小进气气流阻力。同时搅拌推流单叶叶轮高速旋转,在叶背和叶前中心尾流区产生较强负压,空气经消音小孔进入,通过导气管、螺旋送风增压器和螺旋加速器被直接吸入。在气液分离环的作用下水只能直接进入叶背,有效避免叶轮背端负压区水和气混合,冲击碰撞,产生喘振噪音。在叶轮的作用下,水和气在叶轮室及导轮室内混合、并被强烈分割搅拌,混合液在叶轮的推力作用下进入混流区,重新被压力水渗透乳化,由导轮、混液直管、扩压管等组成的混液区较长、水和气混合渗透乳化充分。通过导向分配器总成形成高速水柱,定向辐射到水池的纵深服务面上,乳化后的空气,因失压迅速分离成微小气泡,从而提高了氧的转移率,达到了充氧净化污水的目的。The working principle of the utility model is that the motor drives the spiral air supply supercharger in the body (air duct) to rotate at high speed through the main shaft, and through the high-speed rotating spiral air supply supercharger, the flow rate and pressure of the incoming air are enhanced. The air flow is then accelerated downward by the guide cone of the helical accelerator, and rotates downward at a certain speed into the air chamber formed by the gas-liquid separation ring. Reduce intake airflow resistance. At the same time, the single-blade impeller rotates at a high speed, generating a strong negative pressure in the wake area of the back and front center of the blade. The air enters through the small sound-absorbing hole, and is directly inhaled through the air guide pipe, the helical air supply supercharger and the helical accelerator. Under the action of the gas-liquid separation ring, the water can only directly enter the back of the blade, effectively avoiding the mixing of water and gas in the negative pressure area at the back end of the impeller, impacting and colliding, and generating surge noise. Under the action of the impeller, water and air are mixed in the impeller chamber and the guide wheel chamber, and are strongly divided and stirred. The mixed liquid zone composed of diffuser tubes and other components is relatively long, and water and gas are mixed, permeated and emulsified fully. The high-speed water column is formed by the guide distributor assembly, which radiates directionally to the deep service surface of the pool. The emulsified air is quickly separated into tiny bubbles due to pressure loss, thereby improving the transfer rate of oxygen and achieving the purpose of oxygenating and purifying sewage. .

此外,射出的水,造成池底水域服务面紊流,失压后上冒气泡的动能传递给水介质,形成上下水层与曝气机进水口进水的环流,由于叶轮中置曝气机的进水口到导向分配器出水口距离增大,进水的环流半径大,使得搅拌更加均匀、充分,从面获得了更高的动力效率。In addition, the ejected water causes turbulent flow on the service surface of the water area at the bottom of the pool. After the pressure is lost, the kinetic energy of the upward bubbles is transferred to the water medium, forming a circulation between the upper and lower water layers and the water inlet of the aerator. The distance from the water inlet to the water outlet of the guide distributor is increased, and the circulation radius of the water inlet is large, which makes the mixing more uniform and sufficient, and obtains higher power efficiency from the surface.

本实用新型,具有结构简单紧凑,制作、装配、维修方便,机电一体化,操作简单,成本低,维护费用少,低噪、高效、节能等特点。The utility model has the characteristics of simple and compact structure, convenient manufacture, assembly and maintenance, mechatronics, simple operation, low cost, low maintenance cost, low noise, high efficiency and energy saving.

四、附图说明4. Description of drawings

下面结合附图进一步说明本实用新型。Further illustrate the utility model below in conjunction with accompanying drawing.

图1是本实用新型剖视结构示意图;Fig. 1 is the utility model sectional structure schematic diagram;

图2是图1A向视剖视结构示意图。FIG. 2 is a schematic cross-sectional structural diagram of FIG. 1A .

图中:1-电机  2-电机座  3-主轴  4-螺旋送风增压器  5-导气管  6-螺旋加速器  7-气液分离环  8-叶轮壳体  9-单叶叶轮  10-导轮  11-导轮外壳  12-混液直管  13-扩压管  14-导向分配器总成In the figure: 1-motor 2-motor seat 3-spindle 4-screw air supply booster 5-air duct 6-screw accelerator 7-gas-liquid separation ring 8-impeller housing 9-single-blade impeller 10-guide wheel 11 - Guide wheel housing 12- Mixed liquid straight pipe 13- Diffuser pipe 14- Guide distributor assembly

五、具体实施方式5. Specific implementation

如图1-图2所示,电机座2上端固定电机1、下端固定有导气管5,电机1输出轴连接主轴3的中上段外圆装有螺旋送风增压器4、中下段外圆有螺旋加速器6、下端装有单叶叶轮9,导气管5下端连接有带气液分离环7的上法兰盘的叶轮壳体8,叶轮壳体8下端装配有导轮10的导轮外壳11,导轮外壳11的下端装配有混液直管12,混液直管12的下端装配有扩压管13,扩压管13的下端装配有导向分配器总成14,螺旋加速器6下端面装在上法兰盘上,带有轴承和油封的主轴3穿过螺旋加速器6和上法兰盘的中心孔。As shown in Figures 1 and 2, the upper end of the motor base 2 is fixed with the motor 1, and the lower end is fixed with the air duct 5, and the upper and middle outer circles of the motor 1 output shaft connected to the main shaft 3 are equipped with a spiral air supply supercharger 4, and the middle and lower outer circles There is a helical accelerator 6, the lower end of which is equipped with a single-blade impeller 9, the lower end of the air guide pipe 5 is connected with an impeller housing 8 with an upper flange plate with a gas-liquid separation ring 7, and the lower end of the impeller housing 8 is equipped with a guide wheel housing of a guide wheel 10 11. The lower end of the guide wheel housing 11 is equipped with a mixed liquid straight pipe 12, the lower end of the mixed liquid straight pipe 12 is equipped with a diffuser tube 13, and the lower end of the diffuser tube 13 is equipped with a guide distributor assembly 14, and the lower end of the helical accelerator 6 is installed On the upper flange, the main shaft 3 with bearing and oil seal passes through the center hole of the helical accelerator 6 and the upper flange.

Claims (2)

1、一种单叶中置推流式低噪节能曝气机,包括有带有小孔的电机座(2)上端固定电机(1)、下端固定有导气管(5),电机(1)输出轴连接有主轴(3),其特征是主轴(3)中上段外圆装配有呈螺旋片的螺旋送风增压器(4)、中下段外圆有呈锥形的外壁有螺旋槽的螺旋加速器(6)、下端装有单叶叶轮(9),导气管(5)下端连接有孔的下端面带气液分离环(7)的上法兰盘的上端有孔的叶轮壳体(8),螺旋加速器(6)下端面装在上法兰盘上,带有轴承和油封的主轴(3)穿过螺旋加速器(6)和上法兰盘的中心孔,叶轮壳体(8)下端装配有导轮(10)的导轮外壳(11),导轮外壳(11)的下端装配有混液直管(12),混液直管(12)的下端装配有上小下大的扩压管(13),扩压管(13)的下端装配有导向分配器总成(14)。1. A low-noise energy-saving aerator with a single-leaf mid-mounted push-flow type, including a motor base (2) with small holes, a motor (1) fixed on the upper end, an air duct (5) fixed on the lower end, and a motor (1) The output shaft is connected with a main shaft (3), which is characterized in that the outer circle of the upper middle part of the main shaft (3) is equipped with a spiral air supply booster (4) in the form of a spiral blade, and the outer circle of the middle and lower part has a tapered outer wall with a spiral groove. The helical accelerator (6), the lower end is equipped with a single blade impeller (9), and the lower end of the air guide pipe (5) is connected to the impeller housing with holes on the upper flange of the upper flange with the gas-liquid separation ring (7) on the lower end of the air duct (5) ( 8), the lower end of the helical accelerator (6) is installed on the upper flange, the main shaft (3) with bearings and oil seals passes through the central hole of the helical accelerator (6) and the upper flange, and the impeller housing (8) The lower end is equipped with the guide wheel housing (11) of the guide wheel (10). The lower end of the guide wheel housing (11) is equipped with a mixed liquid straight pipe (12). Pipe (13), the lower end of diffuser pipe (13) is equipped with guide distributor assembly (14). 2、根据权利要求1所述的一种单叶中置推流式低噪节能曝气机,其特征是螺旋加速器(6)的外壁螺旋槽的槽壁与轴心线的夹角α为30°-60°。2. A single-leaf middle-mounted plug-flow low-noise energy-saving aerator according to claim 1, characterized in that the angle α between the groove wall and the axis of the spiral groove on the outer wall of the helical accelerator (6) is 30° °-60°.
CN02276216U 2002-08-21 2002-08-21 Single blade push flow type low noise energy saving of aeration machine Expired - Fee Related CN2565814Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071908A (en) * 2014-05-30 2014-10-01 江苏远铖环保科技有限公司 Turbofan-pressurized plug-flow aerator
CN104860407A (en) * 2015-03-24 2015-08-26 仲杏英 Sewage treatment pool aeration system
CN109354223A (en) * 2018-11-14 2019-02-19 南京合工智能环保研究院有限公司 A kind of submersible agitating aerator
WO2025081464A1 (en) * 2023-10-20 2025-04-24 毅康科技有限公司 Aeration system for wastewater treatment tank

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071908A (en) * 2014-05-30 2014-10-01 江苏远铖环保科技有限公司 Turbofan-pressurized plug-flow aerator
CN104860407A (en) * 2015-03-24 2015-08-26 仲杏英 Sewage treatment pool aeration system
CN104860407B (en) * 2015-03-24 2017-01-25 山东毅康科技股份有限公司 Aeration system of sewage treatment tank
CN109354223A (en) * 2018-11-14 2019-02-19 南京合工智能环保研究院有限公司 A kind of submersible agitating aerator
WO2025081464A1 (en) * 2023-10-20 2025-04-24 毅康科技有限公司 Aeration system for wastewater treatment tank

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