CN2538488Y - Numerically controlled abrasive belt grinding machine - Google Patents
Numerically controlled abrasive belt grinding machine Download PDFInfo
- Publication number
- CN2538488Y CN2538488Y CN 01247794 CN01247794U CN2538488Y CN 2538488 Y CN2538488 Y CN 2538488Y CN 01247794 CN01247794 CN 01247794 CN 01247794 U CN01247794 U CN 01247794U CN 2538488 Y CN2538488 Y CN 2538488Y
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- CN
- China
- Prior art keywords
- grinding machine
- abrasive belt
- numerical control
- transmission mechanism
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000227 grinding Methods 0.000 title claims abstract description 57
- 238000005296 abrasive Methods 0.000 title claims abstract description 35
- 238000003801 milling Methods 0.000 claims abstract description 7
- 230000001681 protective Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 48
- 230000001105 regulatory Effects 0.000 claims description 15
- 230000001276 controlling effect Effects 0.000 claims description 5
- 230000001131 transforming Effects 0.000 claims description 3
- 230000001429 stepping Effects 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000002035 prolonged Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Abstract
A numerical control abrasive belt grinding machine comprises a computer NC device, a servo system, a grinding machine and a grinding head device. Wherein, the grinding machine is reconstructed from a common horizontal milling machine. The grinding head is fixed on an upper part of the grinding machine and comprises a bracket, an abrasive belt, an abrasive belt motion drive system and a protective shield. In addition, the servo system is composed of a drive device and an actuating mechanism. The actuating mechanism is consisted of actuating mechanisms enabling structures in the grinding machine to move linearly along direction X, Y and Z, make work-pieces to rotate along a shaft A. These actuating mechanisms can move independently under control the NC device and realize interlinked motion, which are driven by a stepping motor or a servo motor. The NC abrasive belt grinding machine not only grinds plane work-pieces but also those of curved surfaces and has the advantages of high processing precision, stable quality, simple structure and lower cost.
Description
One, technical field
The utility model belongs to abrasive belt grinding machine, particularly a kind of numerical control abrasive belt grinding machine.
Two, background technology
Application number is 00112881.7, publication number is that the Chinese patent application of CN1270090A discloses a kind of abrasive belt surface grinder and control method thereof, abrasive belt surface grinder in this patent application comprises electrical control mechanism, transmission mechanism, grinding machine body and abrasive band grinding head device, the abrasive band grinding head device can move downward or upward with respect to workpiece to be machined under the effect of travel mechanism, adjust the amount of feeding thus, on this external lathe bed feed mechanism is housed also, little turntable mechanism with its motion is housed on the workbench of feed mechanism, be distributed with in each little turntable mechanism 3～15 all with the parallel relocation mechanism of the little vertical center line of turntable mechanism.Though this kind abrasive belt grinding machine has reduced non-cutting time, has improved working (machining) efficiency, prolonged the service life in abrasive band, just have the following disadvantages: 1. can only the grinding flat work pieces, can not the grinding curve surface work pieces; 2. electrical control mechanism does not adopt computer numerical control technology, has influenced the further raising of the stability and the machining accuracy of product quality; 3. structure is comparatively complicated.
Three, summary of the invention
The utility model is at the deficiency that prior art exists, provide a kind of can the grinding flat work pieces, again can grinding curve surface work pieces and numerical control abrasive belt grinding machine simple in structure, produce actual needs to satisfy.
The technical solution of the utility model is; Introduce computer numerical control technology, in servo-drive system, be provided with the member make in the grinding machine body along X (indulge) to, Y (horizontal stroke) to, Z (hanging down) to straight-line transmission mechanism and transmission mechanism that workpiece is rotated around A axle (dead axle), but above-mentioned rotating mechanism both independently moving under the control of numerical control device, linkage again, interlock comprises the interlock of the interlock of two transmission mechanisms, three transmission mechanisms and the interlock of four transmission mechanisms, and each transmission mechanism is by stepper motor or driven by servomotor.
In order to reduce cost, the novel grinding machine body in this space removes main spindle box by existing non-numerical control horizontal milling machine, residue member behind the drive disk assemblies such as feed change unit is formed, and these residue members have base, lathe bed, lifting platform, transition bench and workbench, and they in fact also form the body of horizontal milling machine.The assembling and the motion mode of above-mentioned each member are as follows: base and lathe bed are connected, and lifting platform and lathe bed are guide trackedly to be connected and to be equipped with clamp mechanism, can move up and down with respect to lathe bed under the drive of transmission mechanism at Z (hanging down); Transition bench is installed on the lifting platform and is guide tracked the connection with lifting platform, can seesaw with respect to lifting platform under the drive of transmission mechanism at Y (horizontal stroke); Workbench is installed on the transition bench and is guide tracked the connection with transition bench, can be with respect to the transition bench side-to-side movement under the drive of transmission mechanism at X (indulging).
The turntable of fixation workpiece and top is installed on the workbench of grinding machine body, turntable and top coaxial line, their axis is the A axle, and turntable can be around the rotation of A axle under the drive of transmission mechanism, thereby workpiece fixed thereon also can rotate around the A axle.
Grinding head device is by support, and rack-mount drive motors, belt transmission pair, driving wheel, guide wheel, regulating wheel, regulating wheel regulating and controlling mechanism and active wheel are sleeved on abrasive band and protective cover formation on driving wheel, guide wheel, regulating wheel and the active wheel; Support is installed in the lathe bed top of grinding machine body and is connected with it, thereby grinding head device fixes, about can not doing with respect to workpiece, about and seesaw, the regulating wheel regulating and controlling mechanism is a hydraulic jack.
In order to improve transmission efficiency and precision, the member in the grinding machine body is made up of odontoid belt transmission and ball-screw nut transmission to straight-line transmission mechanism to, Z to, Y along X, making workpiece is gear driving pair around the transmission mechanism of A axle rotation.
The utility model has following beneficial effect:
But 1. because both independently moving of transmission mechanism, linkage again, but thereby both grinding flat work pieces, but grinding curve surface work pieces again.
2. adopt the reasonable assembly of computer numerical control device and servo-drive system, guaranteed machining accuracy effectively, improved the qualitative by force of working (machining) efficiency and product quality, with the processing of leaves is example, the blade profile surplus can be controlled in 0.1～0.2 millimeter, and printing opacity is 0.1～0.2 millimeter, and surface roughness can reach
Percent ripple also is improved.
3. the grinding machine body is formed by existing non-numerical control horizontal milling machine transformation, has both reduced cost, and old-fashioned milling machine is fully used.
4. grinding head device is simple and reliable for structure, the wheel long service life.
Four, description of drawings
Fig. 1 is a kind of structural representation of the numerical control abrasive belt grinding machine that proposes according to the utility model:
Fig. 2 is the transmission mechanism of the numerical control abrasive belt grinding machine that proposes according to the utility model and a kind of structural representation of grinding head device:
Fig. 3 is the structured flowchart of the electric part of the numerical control abrasive belt grinding machine that proposes according to the utility model.
Five, the specific embodiment
Embodiment: the structure of the numerical control abrasive belt grinding machine in the present embodiment comprises computer numerical control device, servo-drive system, grinding machine body and grinding head device as shown in Figure 1 and Figure 2.The grinding machine body is formed by the common horizontal milling machine transformation of X62, keeps its base 1, lathe bed 2, lifting platform 3, transition bench 4 and workbench 5 as the member of forming the grinding machine body, and has continued to use the compound mode and the motion mode of above-mentioned each member.The turntable 9 of fixation workpiece and top 6 is installed on the workbench, turntable and top coaxial line, their axis is the A axle, is provided with dividing head in the turntable, is realized rotating through the moving dividing head of a pair of deceleration cingulum by stepper motor.Grinding head device is connected in lathe bed 2 tops, is made up of support 13, abrasive band 20, abrasive band movement transmission and protective cover 8; The abrasive band movement transmission comprises drive motors 12, V belt transmission 14, driving wheel 16, guide wheel 17, regulating wheel 15 and active wheel 19; Drive motors is the Y series swinging seat motor of 2.2kW, its rotating speed is 2840 rev/mins, the gearratio of V belt transmission is 100: 85, the rotating speed of driving wheel is 3344 rev/mins, the linear velocity in abrasive band can reach 30～35 meter per seconds, the tensile force of abrasive band and each wheel is adjusted by the regulating wheel regulating and controlling mechanism 18 that hydraulic jack constitutes, thereby guarantees the abrasive band even running; In order to control the temperature of abrasive band and workpiece to be machined, not overheated when making its work, be equipped with corresponding cooling body 7.The structure of computer numerical control device comprises computer, input/output circuitry, guidance panel 11 and power supply as shown in Figure 3, the BKX3-3MB type computer numerical control device of selecting for use Xi'nan Automation Ints's design to produce in the present embodiment.Servo-drive system comprises drive unit and transmission mechanism; Drive unit is made up of to stepper motor, A stepper motor to stepper motor, Z to stepper motor, Y drive circuit and X, as shown in Figure 3, drive circuit is installed concentratedly in regulator cubicle 10, the BKX3-3MB type product of selecting for use Xi'nan Automation Ints's design to produce equally; Transmission mechanism has makes Z that lifting platform 3 moves up and down with respect to lathe bed Z to transmission mechanism 23, make Y that transition bench 4 seesaws with respect to lifting platform to transmission mechanism 22, make workbench 5 with respect to the X of transition bench 4 side-to-side movements to transmission mechanism 21 with make the transmission mechanism of workpiece around the rotation of A axle; X is made up of odontoid belt transmission and ball-screw nut transmission to straight-line transmission mechanism to, Z to, Y, and making workpiece is gear driving pair around the transmission mechanism of A axle rotation.
Claims (7)
1. numerical control abrasive belt grinding machine, comprise grinding machine body, grinding head device, it is characterized in that also comprising computer numerical control device and servo-drive system, have in the servo-drive system member that makes in the grinding machine body along X to, Y to, Z to straight-line transmission mechanism, have and make the transmission mechanism of workpiece around the rotation of A axle, but above-mentioned transmission mechanism both independently moving under the control of numerical control device, linkage and again by stepper motor or driven by servomotor.
2. numerical control abrasive belt grinding machine according to claim 1, it is characterized in that the grinding machine body is formed by the horizontal milling machine transformation, comprise base (1), lathe bed (2), lifting platform (3) transition bench (4) and workbench (5), base and lathe bed are connected, lifting platform and lathe bed are guide trackedly to be connected and to be equipped with clamp mechanism, can move up and down with respect to lathe bed under transmission mechanism (23) drives at Z, transition bench is installed on the lifting platform and is guide tracked the connection with lifting platform, can seesaw with respect to lifting platform under the drive of transmission mechanism (22) at Y, workbench is installed on the transition bench and with transition bench is guide tracked and is connected, at X under the drive of transmission mechanism (21), can be with respect to the transition bench side-to-side movement.
3. numerical control abrasive belt grinding machine according to claim 2 is characterized in that being equipped with on the workbench (5) turntable (9) and top (6) of fixation workpiece, and turntable and top axis are the A axle.
4. according to claim 2 or 3 described numerical control abrasive belt grinding machines, it is characterized in that grinding head device is by support (13), rack-mount drive motors (12), belt transmission pair (14), driving wheel (16), guide wheel (17), regulating wheel (15), regulating wheel regulating and controlling mechanism (18) and active wheel (19), the abrasive band (20) and the protective cover (8) that are sleeved on driving wheel (16), guide wheel (17), regulating wheel (15) and the active wheel (19) constitute, and support is installed in lathe bed (2) top of grinding machine body and is connected with it.
5. numerical control abrasive belt grinding machine according to claim 4 is characterized in that regulating wheel regulating and controlling mechanism (18) is a hydraulic jack.
6. according to claim 1 or 2 or 3 described numerical control abrasive belt grinding machines, it is characterized in that making the member in the grinding machine body to be made up of odontoid belt transmission and ball-screw nut transmission to straight-line transmission mechanism to, Z to, Y along X, making workpiece is gear driving pair around the transmission mechanism of A axle rotation.
7. numerical control abrasive belt grinding machine according to claim 4, it is characterized in that making the member in the grinding machine body to be made up of odontoid belt transmission and ball-screw nut transmission to straight-line transmission mechanism to, Z to, Y along X, making workpiece is gear driving pair around the transmission mechanism of A axle rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01247794 CN2538488Y (en) | 2001-10-01 | 2001-10-01 | Numerically controlled abrasive belt grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01247794 CN2538488Y (en) | 2001-10-01 | 2001-10-01 | Numerically controlled abrasive belt grinding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2538488Y true CN2538488Y (en) | 2003-03-05 |
Family
ID=33658576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01247794 Expired - Fee Related CN2538488Y (en) | 2001-10-01 | 2001-10-01 | Numerically controlled abrasive belt grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2538488Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1319699C (en) * | 2003-12-19 | 2007-06-06 | 广东工业大学 | Precision machining apparatus and method for axial symmetry rotary curve |
| CN100387397C (en) * | 2005-02-01 | 2008-05-14 | 朱志刚 | Control method and device for crystal ball grinding / polishing machine |
| CN100448614C (en) * | 2004-04-01 | 2009-01-07 | 广东轻工职业技术学院 | High performance mirror polish equipment with double grinding heads and technique method of mirror polish |
| CN100595033C (en) * | 2008-12-25 | 2010-03-24 | 重庆三磨海达磨床有限公司 | Floating belt grinding equipment with feedback and adjustable pressure |
| CN101767303B (en) * | 2008-12-30 | 2013-01-30 | 王隆太 | CNC abrasive belt grinding machine of steam turbine blade |
| CN103506922A (en) * | 2013-08-01 | 2014-01-15 | 浙江精一重工有限公司 | Automatic polishing method of irregular outer circle of axis part |
| CN105382659A (en) * | 2015-11-24 | 2016-03-09 | 宁波创二代机械科技有限公司 | Automatic grinding machine |
| CN111673589A (en) * | 2020-06-30 | 2020-09-18 | 西安工业大学 | Abrasive belt grinding machine based on variable frequency control |
-
2001
- 2001-10-01 CN CN 01247794 patent/CN2538488Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1319699C (en) * | 2003-12-19 | 2007-06-06 | 广东工业大学 | Precision machining apparatus and method for axial symmetry rotary curve |
| CN100448614C (en) * | 2004-04-01 | 2009-01-07 | 广东轻工职业技术学院 | High performance mirror polish equipment with double grinding heads and technique method of mirror polish |
| CN100387397C (en) * | 2005-02-01 | 2008-05-14 | 朱志刚 | Control method and device for crystal ball grinding / polishing machine |
| CN100595033C (en) * | 2008-12-25 | 2010-03-24 | 重庆三磨海达磨床有限公司 | Floating belt grinding equipment with feedback and adjustable pressure |
| CN101767303B (en) * | 2008-12-30 | 2013-01-30 | 王隆太 | CNC abrasive belt grinding machine of steam turbine blade |
| CN103506922A (en) * | 2013-08-01 | 2014-01-15 | 浙江精一重工有限公司 | Automatic polishing method of irregular outer circle of axis part |
| CN103506922B (en) * | 2013-08-01 | 2016-12-28 | 浙江精一重工有限公司 | A kind of axial workpiece irregular periphery automatic polishing method |
| CN105382659A (en) * | 2015-11-24 | 2016-03-09 | 宁波创二代机械科技有限公司 | Automatic grinding machine |
| CN111673589A (en) * | 2020-06-30 | 2020-09-18 | 西安工业大学 | Abrasive belt grinding machine based on variable frequency control |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |