CN2490537Y - Plate heat exchanger with shaping bar and welding structure - Google Patents
Plate heat exchanger with shaping bar and welding structure Download PDFInfo
- Publication number
- CN2490537Y CN2490537Y CN 01232055 CN01232055U CN2490537Y CN 2490537 Y CN2490537 Y CN 2490537Y CN 01232055 CN01232055 CN 01232055 CN 01232055 U CN01232055 U CN 01232055U CN 2490537 Y CN2490537 Y CN 2490537Y
- Authority
- CN
- China
- Prior art keywords
- plate
- corrugated cardboard
- cardboard sheet
- welded
- type bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003466 welding Methods 0.000 title abstract description 9
- 238000007493 shaping process Methods 0.000 title abstract 6
- 238000005219 brazing Methods 0.000 claims abstract description 26
- 239000007787 solid Substances 0.000 claims abstract description 4
- 238000005476 soldering Methods 0.000 claims description 20
- 229910000679 solder Inorganic materials 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000008676 import Effects 0.000 claims description 2
- 239000000945 filler Substances 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 238000005057 refrigeration Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- VEMKTZHHVJILDY-UHFFFAOYSA-N resmethrin Chemical compound CC1(C)C(C=C(C)C)C1C(=O)OCC1=COC(CC=2C=CC=CC=2)=C1 VEMKTZHHVJILDY-UHFFFAOYSA-N 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The utility model provides a plate heat exchanger with shaping bar and welding structure. Each corrugated plate is provided with a lightly beveling turned-over edge with high stretchability, the inner part of each turned-over edge is provided with room for placing the shaping bar of solid proximate matter, the height of the shaping bar is the same as the corrugation height of each plate, the shaping bar is bended into a shape of the room in the turned-over edge abutting against the corrugated plate, the assembling form is that the turned-over edge with high stretchability of each corrugated plate is provided with a shaping bar having a support function at the braze welding temperature, and the braze welding leak tightness of the circumference of the corrugated plate is guaranteed by the braze welding airtight bevel formed by folding the turned-over edge with high stretchability of each corrugated plate being integrally braze welded through brazing filler metal. The utility model is applicable to multiform heat exchange such as an air conditioner and refrigeration.
Description
The utility model relates to a kind of heat exchanger, relates in particular to a kind of have type bar and welded plate type heat exchanger.
At present, have type bar and welded plate type heat exchanger two kinds of forms are generally arranged, a kind of is to be terminated its Patent right version (91227597.9), all has the type bar on each sheet corrugated cardboard sheet in this kind structure.Another kind be with China " patent of invention " (96103317.7) be the version of representative, have a type bar between per two corrugated cardboard sheets, and adopt integral braze-welded technology manufacturing.In addition, also having a kind of is banding pattern bar not, only has high flange soldering inclined-plane at the corrugated cardboard sheet periphery, adopts integral braze-welded product manufactured.Though these three kinds of plate type heat exchangers respectively have the advantage and the scope of application, and weak point is also all arranged; Be terminated its patent right (91227597.9) though every corrugated cardboard sheet of version on all have the type bar, these type bars are not welded together with corrugated cardboard sheet, the feasibility of its assembling and the reliability of sealing etc. are all undesirable.The weak point of the sort of brazing plate type heat exchanger of banding pattern bar is not; The used raw material of product will be subjected to strict restriction, can not use the sort of under soldering high temperature the more weak material of its intensity make integral braze-welded plate type heat exchanger, otherwise the ripple of heat exchanger will be out of shape because of the compressing of product deadweight under the high temperature of soldering, thereby influences the heat exchange efficiency and the resistance of product.Its main weak point of version that is representative with Chinese " patent of invention " (96103317.7) is; Its type bar height can not be accomplished to be strict controlled on the actual size of two ripple height sums.Though being same set of mould compacting, the ripple height of every corrugated cardboard sheet forms, but its ripple height is subjected to mould and die accuracy to be changed to some extent with the small different of local material of raw material and local material thickness, in these minor variations at random, the ripple height tolerance of single corrugated cardboard sheet generally can satisfy the desired margin of tolerance in joint clearance of brazing, but the stack of two ripple height will enlarge the accumulation effect of this tolerance, even exceeds the tolerance of joint clearance of brazing.And type bar height is difficult to accomplish that it highly can change with the tolerance variation of two ripple height when determining and producing in batches.If type bar height is local a little more than two ripple height, just will cause corrugated cardboard sheet not contact and sealing-off by each contact point of part, thereby will cause product can not pressure-bearing, deform and can't use.Can cause then that a little less than two ripple height the type bar does not contact and sealing-off with the part at corrugated cardboard sheet edge if type bar height is local, product will produce the part and leak outside, and also can't use.Simultaneously, this structure can cause also that to do its bearing capacity of runner of peripheral sealed with brazing with the type bar lower.This structure type bar when assembling is difficult for marshalling, and type bar outward appearance is uneven after the product soldering.In addition, because this structure is between corrugated cardboard sheet, between corrugated cardboard sheet and the type bar, and and forward and backward outer side plate between all exist can relative displacement possibility, easily there are the assembling dislocation in product its endoporus and sealed with brazing face after soldering, even the serious consequence that causes the endoporus product leakage to scrap thus.
The purpose of this utility model provides a kind of novel have type bar and welded plate type heat exchanger.It can satisfy under the temperature of soldering, the material that its elevated temperature strength is lower still can adopt integral braze-welded mode to make the requirement of plate type heat exchanger, simultaneously can also make product have higher bearing capacity and neat outward appearance, avoid causing the leakage of product to scrap because of the possible dislocation of endoporus assembling.Most importantly solution type bar height and ripple height tolerance are difficult for coincideing, thereby cause that the product bearing capacity is low, may cause the problem of product rejection thus.So this constructed products suitable application area is wider, Practical Performance is stronger, and the percent defective of manufacturing process is lower, and profile is neat appearance more.
The purpose of this utility model is to realize like this; A kind of have type bar and a welded plate type heat exchanger, it comprises: heat transferring medium advances, the outlet ozzle, preceding outer side plate, the outer side plate in back, flat plate, the type bar, solder and corrugated cardboard sheet, utilize the architecture basics that all has the type bar in the version that has been terminated its patent right (91227597.9) on each corrugated cardboard sheet, cancel the assembling form and the Type of Welding of (91227597.9) in this version all other, make every type bar all together integral braze-welded with the plate that it faces mutually, by the multilayer corrugated plate, before, the outer side plate in back, the type bar, flat plate, solder and ozzle are welded into integral body, form netted soldering contact point and medium runner, corrugated cardboard sheet, flat plate between the corrugated cardboard sheet, before, the edge of through hole is welded together mutually on the outer side plate in back, form advancing of different medium, exit passageway is characterized in that: all there is the slightly high stretch flanging of gradient at the periphery place of every corrugated cardboard sheet, and the space of placed type bar is all arranged in the flange, the type bar is a solid profile, it highly equals the ripple height of single plate, and the type bar is bent to the shape near space in the high flange of corrugated cardboard sheet, and its assembling form is; The type bar that plays the rigid support effect under brazing temperature is all arranged in the high flange of each corrugated cardboard sheet, and the external sealed with brazing of plate periphery uses solder through integral braze-welded assurance by the sealed with brazing inclined-plane that the high flange of each plate inclined-plane stacks formation.
The utility model has following advantage and good effect: in this structure, the height of a type bar only cooperates the height of a slice ripple, its assembling effect is more identical, the soldering yield rate is higher, can satisfy the sort of under soldering high temperature the more weak material of its elevated temperature strength with integral braze-welded technology, the requirement of making brazing plate type heat exchanger.And because the type bar in every plate only plays the effect of rigid support to ripple in the brazing process of this structure, directly product is not played the effect of external sealed with brazing, so, type bar height tolerance standard in this structure is not very crucial data, even allow the height of this type bar height a little less than a ripple, to allow the ripple height that a little the cost that steps down to may take place under brazing temperature, guarantee that each contact point of product all can be made product obtain higher bearing capacity by soldering securely together.
With the high flange of plate periphery inclined-plane closed assembly, this inclined-plane of each plate is adjacent to mutually, the type bar is built within the inclined-plane, through integral braze-welded, the inclined-plane of these closed assemblies will form the external sealed with brazing of product, and the area of high flange inclined-plane sealed with brazing and soldering strength will be greater than there not being flange to only depend on the area and the soldering strength of type bar and corrugated cardboard sheet periphery sealed with brazing.This structure is after soldering, and the bearing capacity of different medium runner is identical.It has also avoided each runner bearing capacity difference in (96103317.7) structure, makes the low shortcoming of runner bearing capacity of peripheral sealed with brazing of the type bar.
Because the type bar is built-in and plate leans on the perimeter ramps closed assembly, this structure has also been avoided the deficiencies such as endoporus leakage that the assembling of type bar is uneven, outward appearance is whole, plate assembles mutual displacement, the endoporus mutual dislocation causes.Can make product obtain bigger operating pressure and application widely, make the serviceability of product stronger, percent defective in the manufacturing process is lower, and profile is more attractive in appearance, and is going for multiple welding procedure and multiple material aspect product manufacturing and the selection.
Fig. 1; It is the stereogram of the utility model embodiment
Fig. 2; It is the transverse sectional view of Fig. 1
Embodiment as shown in the figure, it comprises; Heat transferring medium import and export ozzle 1, preceding outer side plate 2, the unrippled flat plate 3 of peripheral high flange, the ripply plate 4 of peripheral high flange, type bar 5, the outer side plate 6 in back, solder 7.
In order to guarantee forward and backward outer side plate 2,6 and corrugated cardboard sheet 4 sealed with brazing, outside forward and backward, can respectively place a slice between side plate 2,6 and the corrugated cardboard sheet 4 not with ripple, but have the together soldering of flat plate 3 of same high flange at the periphery place.Also forward and backward outer side plate 2,6 peripheries can be made and have the high stretch flanging that matches with corrugated cardboard sheet 4 flange inclined-planes, cancel unrippled flat plate 3, the forward and backward outer side plate 2,6 that has a high flange directly and corrugated cardboard sheet 4 together integral braze-welded.In addition, under the lower condition of operating pressure, can also cancel forward and backward outer side plate 2,6 and flat plate 3, only be welded into suitable plate type heat exchanger product with corrugated cardboard sheet 4, solder 7, type bar 5 and ozzle 1 etc.
For stability and the unified shape that guarantees plate 3,4 peripheral high flange, guarantee the effect and the soldering strength of plate 3,4 perimeter ramps sealed with brazing, a little flange can also be arranged again at the top, inclined-plane at plate 3,4 peripheral high flange, to strengthen the stability of high flange.
Heat transferring medium advances, outlet ozzle 1 is the internal channel hole with preceding outer side plate 2, or with the internal channel eyelet welding of the outer side plate 6 in back together, or before the cancellation, the outer side plate 2 in back, 6, ozzle 1 directly is welded on the internal channel hole of flat plate 3, or before the cancellation, the outer side plate 2 in back, 6 and flat plate 3, ozzle 1 directly is welded on the internal channel hole of corrugated cardboard sheet 4, its welding method can adopt the melting mode that ozzle 1 is welded one by one, also can adopt at ozzle 1 and between the internal channel hole, adorn the mode that adds solder 7 and integral braze-welded, or two kinds of welding manners use on a product simultaneously with product.
Adjacent corrugated cardboard sheet 4 is when assembling, the mutual 180 ° of intersections of the direction of its ripple angle, each corrugation ridge is linear to reticulate the soldering contact point and forms runner, type bar 5 all is housed in the high flange inclined-plane between every plate does rigid support under the brazing temperature, the installation site of its type bar 5 on each veneer area between the plate do not limit, but the type bar 5 that always is useful on rigid support in the peripheral high flange between plate exists, type bar 5 can be crooked and makes any suitable solid section and shape, adopts integral braze-welded mode to make the plate type heat exchanger with integral braze-welded structure to satisfy product.
Have on plate 3,4 and the forward and backward outer side plate 2,6 and be convenient to integral braze-welded internal channel hole, the position in its hole, shape and quantity are not limit, and internal channel hole, integral braze-welded back requires mutual sealed with brazing, do not allow heat transferring medium to go here and there Lou, mix the chamber mutually.
In addition, it also requires between flat plate 3 and corrugated cardboard sheet 4 and type bar 5, between flat plate 3 and corrugated cardboard sheet 4, comprise between each inclined-plane, at plate 3,4 with before, the outer side plate 2 in back, between 6, comprise that each ripple crestal line contact point and heat transferring medium advance, export each runner through hole and and ozzle 1 between, solder 7 all is housed, adopt integral braze-welded mode, make and respectively assemble contact position equal energy soldering on the product together, last soldering become one non-disconnectable, the inner soldering point network of its product gathers, and because the existence of these solder joints (point) can make product and plate ripple have non-deformability in working environment, can bear high temperature, high-pressure work requires, and has higher functional reliability, the plate type heat exchanger that adopts integral braze-welded technology to make.
This constructed products can realize the form of multipaths and different distances between plates, and heat transferring medium forms crossfire, and stream and mixed flow etc. in runner separately.
Claims (5)
1, a kind of have type bar and a welded plate type heat exchanger, it comprises: heat transferring medium advances, outlet ozzle (1), preceding outer side plate (2), back outer side plate (6), type bar (5), flat plate (3), solder (7) and corrugated cardboard sheet (4), its corrugated cardboard sheet has ripple and through hole on (4), by multilayer corrugated plate (4), before, back outer side plate (2), (6), flat plate (3), type bar (5), solder (7) and ozzle (1) are welded into integral body, form netted resistance brazing point and medium runner between the corrugated cardboard sheet (4), corrugated cardboard sheet (4), before, back outer side plate (2), (6), the edge of the last through hole of flat plate (3) is welded together mutually, form advancing of different medium, exit passageway is characterized in that: all there is the slightly high stretch flanging of gradient at the periphery place of every corrugated cardboard sheet (4), and the space of placed type bar (5) is all arranged in the flange, type bar (5) is a solid profile, it highly equals the ripple height of single plate, and type bar (5) is bent to the shape near space in the high flange of corrugated cardboard sheet (4), and its assembling form is; The type bar (5) that plays the rigid support effect under brazing temperature is all arranged in the high flange of each corrugated cardboard sheet (4), and plate (3), the external sealed with brazing of (4) periphery use solder (7) through integral braze-welded assurance by the sealed with brazing inclined-plane that the high flange of each plate periphery inclined-plane stacks formation.
2, plate type heat exchanger according to claim 1 is characterized in that; Before outer side plate (2), afterwards outer side plate (6) periphery is made and is had the high stretch flanging that matches with corrugated cardboard sheet (4) flange inclined-plane, cancel unrippled flat plate (3), the forward and backward outer side plate (2), (6) that has a high flange directly and corrugated cardboard sheet (4) together integral braze-welded.
3, plate type heat exchanger according to claim 1 is characterized in that; The top, inclined-plane of plate (3), (4) peripheral high flange also has a little flange.
4, plate type heat exchanger according to claim 1 is characterized in that; Have on plate (3), (4) and forward and backward outer side plate (2), (6) and be convenient to integral braze-welded internal channel hole, the position in its hole, shape and quantity are not limit, and internal channel hole, integral braze-welded back requires mutual sealed with brazing, do not allow heat transferring medium to go here and there Lou, mix the chamber mutually.
5, plate type heat exchanger according to claim 1 is characterized in that; Between unrippled flat plate (3) and ripply plate (4) and type bar (5), between flat plate (3) and corrugated cardboard sheet (4), comprise between each inclined-plane, plate (3), (4) and forward and backward outside between the side plate (2), (6), comprise each runner through hole of each ripple crestal line contact point and heat transferring medium import and export and and ozzle (1) between, solder (7) all is housed, adopt integral braze-welded mode, make and respectively assemble contact position equal energy soldering on the product together.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01232055 CN2490537Y (en) | 2001-07-25 | 2001-07-25 | Plate heat exchanger with shaping bar and welding structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01232055 CN2490537Y (en) | 2001-07-25 | 2001-07-25 | Plate heat exchanger with shaping bar and welding structure |
Publications (1)
Publication Number | Publication Date |
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CN2490537Y true CN2490537Y (en) | 2002-05-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 01232055 Expired - Lifetime CN2490537Y (en) | 2001-07-25 | 2001-07-25 | Plate heat exchanger with shaping bar and welding structure |
Country Status (1)
Country | Link |
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CN (1) | CN2490537Y (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102226655A (en) * | 2011-05-11 | 2011-10-26 | 林志辉 | Honeycomb-bundle tubular heat exchanger and manufacturing process thereof |
CN103988044A (en) * | 2011-12-13 | 2014-08-13 | 瓦特鲁斯公司 | Plate heat exchanger and method for manufacturing a plate heat exchanger |
-
2001
- 2001-07-25 CN CN 01232055 patent/CN2490537Y/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102226655A (en) * | 2011-05-11 | 2011-10-26 | 林志辉 | Honeycomb-bundle tubular heat exchanger and manufacturing process thereof |
CN102226655B (en) * | 2011-05-11 | 2013-09-18 | 林志辉 | Honeycomb-bundle tubular heat exchanger and manufacturing process thereof |
CN103988044A (en) * | 2011-12-13 | 2014-08-13 | 瓦特鲁斯公司 | Plate heat exchanger and method for manufacturing a plate heat exchanger |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee |
Owner name: MIAO ZHIXIAN Free format text: FORMER NAME OR ADDRESS: YUAN SHICAO |
|
CP03 | Change of name, title or address |
Address after: 100027 Beijing City, Chaoyang District Xinyuan Ricci on the third floor 2 unit 15 Patentee after: Jiu Zhixian Address before: 100005 No. three, No. 6, 72 Hutong, Hutong, Dongdan, Beijing, Dongcheng District, Suzhou Patentee before: Yuan Shicao |
|
AV01 | Patent right actively abandoned |
Effective date of abandoning: 20060111 |
|
C25 | Abandonment of patent right or utility model to avoid double patenting |