Big parameter spiral grooved tube air preheater
The utility model relates to a kind of big parameter spiral grooved tube air preheater, is used for generating plant flue gas to going into the stove preheating of air.
The tail flue gas temperature of station boiler generally still has the high temperature about 500 ℃, so fume emission needs to reclaim heat by air preheater as last, utilize the waste heat of flue gas to improve the charging temperature of air, to improve the thermal efficiency of boiler.Be provided with a plurality of tubulations in the air preheater, flue gas makes the temperature of self reduce the back discharging by the tubulation air that the heat transferred pipe is outer simultaneously.According to hydrodynamics, in the flow process, there is laminar boundary layer in flue gas, thereby has reduced the heat exchange effect of flue gas in pipe near tube wall.Reported in literature is arranged, and existing light pipe changes spiral grooved tube into, and promptly tube wall is provided with the helicla flute that the footpath concaves, this groove is convex globoidal inside pipe wall shape, is cancave cambered surface at the pipe outer wall, and flue gas produces rotation when flowing in helix tube, thereby the destruction wake boundary reaches the effect of enhanced heat exchange.But the helicla flute of stipulating in the document is a small parameter, and spin intensity is less, and for the flue gas in power station boiler that average speed is the 6-14 meter per second, the dynamics of breakable layer laminar boundary layer is not enough, and the enhanced heat exchange effect of flue gas is not good enough.
The purpose of this utility model provides a kind of big parameter spiral grooved tube air preheater, it can make the flue gas in power station boiler of big flow produce rotation fully in axial flow, effectively destroy the laminar boundary layer of flue gas, reach best enhanced heat exchange effect, improve the thermal efficiency of flue gas heat exchange.
The empty preheater of the utility model comprises with several fixing spiral grooved tubes of at least two tube sheets, the tube wall of spiral grooved tube is provided with the also helicla flute of spiral extension that directly concaves, and this groove is convex globoidal at inside pipe wall, and groove depth is 3.0~4.0mm, slot pitch is 40~80mm, and groove radius is 4.0~5.0mm.For reducing the resonance between the spiral grooved tube, between several spiral grooved tubes, be weldingly connected with blade.
The utility model air preheater adopts the spiral grooved tube of big parameter, compare with small parameter spiral coil, under the suitable situation of flue gas resistance, the rotation of flue gas is more abundant, breakable layer laminar boundary layer to greatest extent, reach the effect of enhanced heat exchange, anti-dust stratification ability is strengthened, hardly dust stratification.Compare with light pipe, the coefficient of heat transfer α of fume side improves 80~150% than light pipe, and Coefficient K improves 40~60%, all improves nearly one times than existing small parameter helix tube.Under the identical situation of heat output, heat exchange area and bobbin carriage weight reduce, and have saved investment.
Below in conjunction with description of drawings structure of the present utility model.
Fig. 1 is the structural representation of helix tube air preheater.
Fig. 2 is the structural representation of spiral grooved tube.
As shown in Figure 1, this air preheater is provided with anti-2, the lower perforated plate 3 of upper perforated plate 1, middle pipe, and each spiral grooved tube 6 is set up in parallel and fixes by each tube sheet of upper, middle and lower, is weldingly connected by blade 4 between several spiral grooved tubes, to lower the resonance of body.Flue gas in power station boiler passes through in spiral grooved tube 6, in the gap cartonning of air by blade 4, passes through between the pipe of spiral grooved tube, sends into boiler after heating up with flue gas heat exchange in the pipe, the flue gas discharge of then lowering the temperature.Fig. 2 as seen, spiral grooved tube 6 is provided with the helicla flute 61 that concaves of footpath, this groove extends in the length range spiral of pipe 6, groove 61 is convex globoidal at the inwall of pipe 6, is cancave cambered surface at the outer wall of pipe 6.Slot pitch S is 40~80mm, and groove radius R is 4.0~5.0mm, and groove depth t is 3.0~4.0mm.
Spiral grooved tube adopts Q215-Q235 or suitable corrosion-resisting alloy steel ratio-frequency welding to take over, and forms through the special equipment extrusion process.In addition, the transition between groove and the straight length should be slick and sly, fairshaped, to reduce the resistance of flue gas.