CN2434120Y

CN2434120Y - Maker for producing magnesia pantile

Info

Publication number: CN2434120Y
Application number: CN 00221394
Authority: CN
Inventors: 陈炜
Original assignee: Individual
Current assignee: Individual
Priority date: 2000-08-11
Filing date: 2000-08-11
Publication date: 2001-06-13
Anticipated expiration: 2010-08-11

Abstract

The utility model relates to a maker for producing magnesia pantiles, which is composed of a flat-plate extruder, an automatic placing roller of polyester films, a flat-plate compressing roller, a flat-plate cutter, and a manual press molding transport vehicle. Magnesia slurry is input into the flat-plate extruder, and then flat-plate blanks are extruded; the flat-plate blanks are cut off and the edges of the flat-plate blanks are cut, and then are delivered into the manual press molding transport vehicle by a belt conveyer. The whole process is automatically operated. Flat plates are pressed into corrugated plates and the transport vehicle filled with the flat plates is pushed to a curing room to dry and solidify, which is completed by manpower. The maker for producing magnesia pantiles is adopted, which has the advantages that operators can be reduced, product quality is improved, production scale is enlarged, production efficiency is raised, and production cost is reduced.

Description

Magnesia corrugated tile is produced machine

The utility model belongs to a kind of magnesia slip system watt equipment.

The making of existing magnesia corrugated tile all is that dependence is manual, and promptly first layer overlay polyester film on a supporting plate is coated with the magnesia slip of last layer again, sprinkles layer of glass then, is covered with the magnesia slip of one deck again; At last lift polyester film at two of supporting plate by two operators, be coated with the layer magnesia feed pulp layer be placed on the waveform template, through nature, mode of heating drying, solidify after, magnesia corrugated tile gets product.Such operation seems, and its manufacturing means are very backward, and the thickness of tile of finished product differs, and operating efficiency is also very low.

The purpose of this utility model is at the deficiencies in the prior art, provides a kind of magnesia corrugated tile to produce machine, and it is placed roller, dull and stereotyped cutter, dull and stereotyped compression roll, artificial press molding transport vehicle automatically by dull and stereotyped extruder, plastic sheeting and constitutes.Can make the production of magnesia corrugated tile, after cutting off, cutting edge, enter artificial press molding transport vehicle from the dull and stereotyped extruder of input to the flat board of extruding of will preparing burden till, be operation automatically entirely.To being pressed into corrugated sheet, again transport vehicle being pushed into fog room after flat board enters the press molding transport vehicle, another press molding transport vehicle being pushed into the process that is connected with the slide plate in frame left side again, still is with manually handling.The frame that this magnesia corrugated tile is produced machine has two kinds of stacked-up type and flat placed types, and the low cost of manufacture that it is mechanical is easy to sale.During production, its producers lack than the operating personnel of former need, and the corresponding raising of the quality of product and production efficiency, then production cost has bigger decline.

The utility model is to implement like this:

Magnesia corrugated tile production machine be by dull and stereotyped extruder, plastic sheeting place roller, dull and stereotyped cutter, dull and stereotyped compression roll automatically, artificial press molding transport vehicle constitutes.

In the stacked-up type frame:

Its dull and stereotyped extruder is a motor of establishing a band reductor on the end face of a base framework, on power output shaft, adorn an initiatively bevel gear, initiatively the tooth of bevel gear is nibbled mutually with a driven bevel gear, and driven bevel gear is meshed with the bevel gear of both sides.Rotate synchronously so when bevel gear rotation initiatively, can drive driven bevel gear, and driven bevel gear can drive the side position bevel gear of its both sides and rotates synchronously.The connected mode that makes sprocket wheel and chain as if the connected mode with bevel gear into also is feasible.Promptly at driven bevel gear and about it in axis hole of two side position bevel gears or fix the screw feeder rotating shaft of three auger conveyors in the axis hole of drive sprocket and driven sprocket, the circular cylindrical shell of three auger conveyors is to erect to be provided with, the outlet of three auger conveyors is incorporated in the extruder of a rectangle, the extruder lower end is provided with the rectangle extrusion, the long limit of this rectangle extrusion top is to go up, adjust distance down, soon long limit fixes on the extrusion limit with hinges fixing on this, the long edge lengths that side on long limit is longer than extrusion slightly on this is left a screw socket at this long slightly part center; Again long limit below the extrusion with above the corresponding position of screw of opening, long limit add ear of weldering and climb, on the center that ear is climbed, also open a screw, so in two screws, screw on a screw rod from bottom to top, then screw screw rod, the long limit of its extrusion top can move down, extrusion is narrowed down, and the magnesia flat board of then extruding is thinner; Unscrew screw rod, long limit, the top of this rectangle extrusion can on move, extrusion is broadened, the magnesia flat board of then extruding is thicker.So the thickness of the plate blank that this dull and stereotyped extruder is extruded can be adjusted by thickness on demand.The place, peak, following limit on long limit, the top of rectangle extrusion and long limit, below establishes the edge of a knife, uses during for the plate blank that cuts off plastic sheeting and extrude.

In order to strengthen the dull and stereotyped extrusion capacity of a machine, the power of a motor can drive 6 auger conveyors at most, so can form the dull and stereotyped extruder that constitutes by 6 auger conveyors, the rectangle extrusion of its extruder can be accepted the magnesia slurry that 6 auger conveyors are sent, and extrudes from an extrusion then.

The flat placed type frame can be located at motor and auger conveyor, extruder on the horizontal frames, and is more convenient during such type Operation and Maintenance, but the plant area that takies will enlarge.The charging aperture of the auger conveyor of flat placed type frame is changed into the side of the round casing of auger conveyor, and the mounting means of remaining follow-up equipment is fully identical with the mounting means of stacked-up type frame.

Plastic sheeting is placed roller automatically:

Establish a belt conveyor below the extrusion of magnesia dull and stereotyped extruder, this belt conveyor is fixed on the frame.For the substrate of individual compacting is arranged to compression roll, can establish a supporting plate in the bottom of upper strata belt, supporting plate is fixed on the frame.Establish a polyester film carrying roller above the right-hand member of belt conveyor, roller rack is fixed on the belt conveyor supporting plate, and the polyester film of emitting from the polyester film carrying roller can directly be dropped on the belt conveyor.The length that polyester film is every section should be consistent with the length specification of every magnesia dull and stereotyped finished product, can be superimposed 20 centimeters between two sections adjacent polyester films, and bonding with adhesive tape.This segmentation, bonding polyester film twists on the carrying roller stand-by.During use, be placed on the polyester film roller rack of right-hand member top of belt conveyor, pull out polyester film and overlay on belt conveyor, polyester film can be with belt conveyor synchronous operation.Adorn a compression roll on the belt of the right side of belt conveyor, the belt below has supporting plate to hold, and can be compacted into harder flat board for the magnesia plate blank that compression roll will loosen.

Another polyvinyl chloride film carrying roller is set in the left side of dull and stereotyped compression roll, polyvinyl chloride film on this carrying roller is pulled to the top cross dull and stereotyped compression roll, be pulled on the location carrying roller that is fixed on dull and stereotyped extrusion top always, it is downward again to walk around the location carrying roller, polyvinyl chloride film is rolled onto below the roller of dull and stereotyped compression roll, pull to again on the flat blank charge level of the equidirectional operation of belt conveyor, be adjacent to the blank face.

The placement purpose of plastic sheeting is to prevent magnesia slip and peripheral thing adhesion and be convenient to move the flat board that presses.Because of film is thinner, the Electrostatic Absorption function is arranged, so dropping on the surface of slip, belt conveyor, the plastic sheeting of emitting promptly can adhere to, and with the mobile and same moved further of slip and belt.Wherein polyvinyl chloride film is disposable, and polyester film is will reclaim and nonexpondable.During use, the starting point film that the placement location of polyester film must make film aligns with the starting point material of the magnesia tabular blank that extrusion is extruded, because of the length of every section of polyester film is fixed by the length of tile of finished product, as watt length be 1.8 meters, then the length of film also is 2 meters, is superimposed 20 centimeters between every section film as the contraposition buffer gap.If 2 meters long watt, then should join 2.2 meters long polyester films, other specification can be by that analogy.The separation of every section polyester film, when flat board was input on the transport vehicle, dull and stereotyped moving can make the adhesive tape of its connection throw off voluntarily.Can shut down polyester film when the demoulding of corrugated tile finished product, mutually superimposed junction twists on the roller for repeated use after with the adhesive tape adhesion.

And polyvinyl chloride film is continuous rolling, can cut off simultaneously with magnesia tabular blank when extrusion is made customized cut-off.Polyvinyl chloride film is disposable, no longer reclaims.

Dull and stereotyped length cutter:

The length specification of magnesia corrugated tile is different, if any 1.8 meters long, has 2 meters long, for to watt length do the cutting of fixed length, then on the right-hand member live-roller of belt conveyor, install a slice Length Control sheet additional, be called the sheet of kowtowing.The sheet of kowtowing is the steel plate of a circle, leaves a leg-of-mutton breach on the neighboring of plectane, and the girth that this circumference removes behind the breach just in time equals the length that tile of finished product requires, so different tile of finished product should be taken the sheet of kowtowing of different-diameter.Then on the close position of dull and stereotyped extrusion, the right side of frame, fix a support that waves cutter, promptly respectively leave an elongated slot, make can be on frame left and right the moving in bottom of two support arms of support, wave the suitable cutting position that cutter is provided with to reach to adjust in the both sides of frame.The sheet of kowtowing should be located at the inboard of the one arm that waves disconnected device support.Two pole tops of cutter holder respectively have the top screw that can screw in a tool vertex of a cone in a screw, the screw.Cutter is the framework of a rectangle, and the midpoint on its two long limits is opened and respectively had a bellmouth, lives in this bellmouth for the cone-shaped nail end of top screw, and then framework can shake in waving the support of cutter.A minor face of framework is a steel pole, and another root minor face is a steel wire because steel pole is heavier than steel wire, so steel pole on one side down, and steel wire one side is last.The sheet of kowtowing rotation the time is against the steel pole that waves framework, then when the right side of belt conveyor roller rotates, the sheet of kowtowing rotates synchronously, and the steel pole of framework is adjacent to the circumferential edge of the sheet rotation of kowtowing, when the steel pole of framework falls into the breach of the sheet of kowtowing, the breach that promptly is rotated again ejects, so framework waves once, promptly knock once head, then the steel wire of the front end of framework just scrapes up and down once at the extrusion end, when scraping the polyvinyl chloride film at extrusion place is pressed downwards, and the magnesia tabular material that film is adjacent to extrude in the extrusion, and extrusion on, the two long limit tool edges of a knife are scraped by steel wire one down, then polyvinyl chloride film and tabular blank are fitly cut off.The plate blank that downcuts drops on the belt conveyor, so the dull and stereotyped magnesia blank of film is posted in the above and below, after the compression roll compacting, directly transport in the press molding transport vehicle, when flat board fall, on when lifting, the dull and stereotyped following adhesive tape that connects adjacent polyester film is thrown off voluntarily, make the separation of dull and stereotyped one-tenth section.During translation, available hand is lifted dull and stereotyped, and adhesive tape is also promptly thrown off.

Dull and stereotyped compression roll:

Establish a dull and stereotyped compression roll near the belt place above belt right side, the upper strata of belt conveyor, and be provided with the steel supporting plate below the belt of upper strata, this supporting plate is made the compacting base plate and is used.The effect of compression roll mainly is to make the loose tabular blank of extruding from dull and stereotyped extruder extrusion, becomes closely knit flat board with dull and stereotyped compression roll roll extrusion is closely knit after cutting off.Because during roll extrusion, all there is plastic sheeting on the upper and lower surface of tabular blank, thus in roll extrusion and when mobile, slurry not can with peripheral thing adhesion.

Dull and stereotyped both sides cutter sweep:

At the middle section position of belt conveyor belt, the cutter that setting can trim dull and stereotyped both sides, the kind of cutter is more, as pipe cutter, saw blade.As better simply pipe cutter, be on the frame in the stage casing of belt conveyor, to set up a door frame, a screw is respectively opened in the crossbeam both sides of door frame, in screw, screw in a screw, on the screw ailhead, establish crab claw, insert the pipe cutter sheet in the crab claw, with pin rod that the axis hole of Pipe Cutting blade and the axis hole pin on the crab claw is fixed, then the pipe cutter sector-meeting is rotated with moving of material, and the rotation of blade is about to dull and stereotyped both sides and trims the recyclable utilization of the rim charge of cutting-out.Crab claw screw uses during for the position of adjusting pipe cutter.

Also can respectively establish a saw blade in the both sides of belt, the rotary power of this saw blade and belt conveyor are same power motors, are connected by the sprocket wheel of chain with belt conveyor, saw blade by the sprocket wheel on the motor, can move.

Artificial press molding transport vehicle:

Be provided with one slide-plate on the frame of belt conveyor left end, a side of this slide plate is provided with and can makes the upper and lower guide rail that stirs of slide plate, and establishes a screw rod on the frame that guide rail is pressed close to mutually, and screw rod can pass the centre joint of guide rail, with wing nut guide rail is fixed do delocalization.Slide plate is aimed at the shaping transport vehicle, can make dull and stereotyped the immigration automatically in the car, the position difference during placement can be adjusted with artificial.

Artificial press molding transport vehicle is a car that the tape frame of four wheels is arranged, but the area of plane of frame is to be as the criterion with horizontal positioned one Zhang Ping's plate, be fixed with a waveform template at the bottom of the car, pile up magnesia flat board then, whenever put 1-25 and open and to press lastblock waveform template, can put 50 Zhang Ping's plates in the general car, be fixed with a pressure cover that can stir on the framework of roof, above the lid afterburning lever being housed, is the waveform template below the lid.But opening pressure lid when setting level plate can cover pressure cover behind the full car, with the lever pressurization of manpower by covering, can make the flat board in the car once be pressed into corrugated sheet then.

Artificial press molding car has many, after removing the press molding transport vehicle of filling flat board, pushes the press molding transport vehicle of another sky immediately, and production can be interrupted.Install the press molding transport vehicle behind the flat board, when pushing drying to and solidify the chamber, promptly utilize manpower to press lever on the pressure cover, can make the magnesia flat board in the car be pressed into corrugated sheet; And then insulated curing, after solidifying, drying promptly gets magnesia corrugated tile finished product.

During operation, actuating motor, the screw feeder of three auger conveyors of dull and stereotyped extruder begin rotation, and adjust the width of extrusion, make this width close with the slab-thickness that requires basically; Also entry into service of belt conveyor is emitted the film on the polyester film roller on the surface that is attached to belt simultaneously; Magnesia mortar is poured into the porch, top of auger conveyor, so mortar is moved down by the progradation of auger conveyor screw feeder in extruder, and push to extrusion, so flow out into plate blank from the extrusion of rectangle, this plate blank is when flowing to the belt conveyor surface, aim at the position of polyester film, simultaneously polyvinyl chloride film is pulled to the location carrying roller, walk around downwards through roll surface and to wave cutter and be pressed on the blank face, so plastic sheeting is sticked simultaneously in the two sides at blank, upper strata polyvinyl chloride film and blank are through waving cutter and the collision of the sheet breach of kowtowing, make steel wire scraped extrusion on, the edge of a knife on following long limit, polyvinyl chloride film and tabular blank are once cut off, through the compression roll compacting, cut edge again, pass through slide plate until magnesia flat board, slip into the right side of the press molding transport vehicle of aligned position, pile on the waveform template of the bottom of transport vehicle.When flat board constantly enters in the car, the height that can pile up according to flat board, the operating slide guideway rail that will originally pull up moves down as required, so slide plate can be moved upward by the below as required, the position of slide rail can be fixed with wing nut.Flat board in vehicle frame is progressively piled up the high vehicle frame top that reaches, and covers pressure cover and promptly removes transport vehicle, pushes the press molding transport vehicle of another sky, and operation is not interrupted.To expire car and push in the fog room before the maintenance drying, the lever that can when go-cart, promptly cover by trammer's down force pressure, so the flat board in the vehicle frame promptly is pressed into corrugated sheet, treating to take off after the maintenance drying promptly is the finished product corrugated tile

The benefit that adopts magnesia corrugated tile to produce machine is:

The thickness of product is even, and can adjust the thickness of product, and four limit otch neat appearances of product are so product quality improves.Reduce the operation number, enlarged production scale, improved production efficiency.Finally make production cost of products that bigger decline is arranged.

Below with reference to accompanying drawings the magnesia corrugated tile production machine of the utility model indication is done detailed elaboration.

Accompanying drawing 1 is the structural representation that magnesia corrugated tile is produced machine;

Accompanying drawing 2 is extrusion schematic diagrames that the flat board of magnesia corrugated tile production machine is extruded case;

Accompanying drawing 3 is structural representations that are provided with that wave cutter that magnesia corrugated tile is produced machine;

Accompanying drawing 4 is the structural representations that are provided with of the magnesia corrugated tile saw blade cutter of producing machine;

Accompanying drawing 5 is structural representations that magnesia corrugated tile is produced the horizontal extrusion device of machine.

With reference to accompanying drawing 1, accompanying drawing 2:

Magnesia corrugated tile production machine be by dull and stereotyped extruder, plastic sheeting place roller, dull and stereotyped cutter, dull and stereotyped compression roll automatically, artificial press molding transport vehicle constitutes.The mounting structure of folded open frame is as follows:

Its dull and stereotyped extruder is a motor 2 of establishing a band reductor on the end face of a base framework 1, on motor shaft, adorn an initiatively bevel gear 3, initiatively the tooth of bevel gear 3 is nibbled mutually with a driven bevel gear 4, and driven bevel gear 4 is meshed with the side position bevel gear 5 of both sides.Rotate synchronously so when bevel gear 3 rotations initiatively, can drive driven bevel gear 4, and driven bevel gear 4 can drive the side position bevel gear 5 of its both sides and rotates synchronously.About driven bevel gear 4 is with it, fix the screw feeder rotating shaft of three auger conveyors 6 in the axis hole of two side position bevel gears 5, the circular cylindrical shell of three auger conveyors 6 is to erect to be provided with, the conveying outlet of three auger conveyors 6 is incorporated in the feed box 7 of a rectangle, feed box 7 lower ends are provided with rectangle extrusion 8, the long limit 28 of these rectangle extrusion 8 tops is to go up, adjust distance down, soon long limit 28 usefulness hinges fixing fix on extrusion 8 limits on this, the long edge lengths that side on long limit 28 is longer than extrusion slightly on this is left a screw socket at these long slightly part 35 centers; Again long limit 29 below the extrusion 8 with above the corresponding position of screw of opening, long limit 28 add ear of weldering and climb 36, climb at ear on 36 the center and also open a screw, so in two screws, screw on a screw rod 37 from bottom to top, then screw screw rod 37, the long limit 28 of its extrusion 8 tops can move down, extrusion 8 is narrowed down, and the plate blank of then extruding is thinner; Unscrew screw rod 37, move in long limit 28 meetings of the top of this rectangle extrusion 8, extrusion 8 is broadened, the plate blank of then extruding is thicker.So the thickness of the plate blank that this dull and stereotyped extruder is extruded can be adjusted by thickness on demand.

The place, peak, limit on long limit 28, the top of rectangle extrusion 8 and long limit 29, below establishes the edge of a knife 30.

With reference to accompanying drawing 5:

In order to strengthen the dull and stereotyped extrusion capacity of a machine, the power of a motor 2 can drive 6 auger conveyors 6 at most, so can form the dull and stereotyped extruder 7 that constitutes by 6 auger conveyors, the rectangle extrusion 8 of its extruder 7 can be accepted the magnesia slurry that 6 auger conveyors are sent, and extrudes plate blank from an extrusion 8 then.

With reference to accompanying drawing 1:

Plastic sheeting is placed roller automatically:

Establish a belt conveyor 10 below the extrusion 8 of plate blank extruder, this belt conveyor 10 is fixed on the frame 1.For the substrate of individual compacting being arranged for compression roll 15, can establish a supporting plate 38 in the bottom of upper strata belt, supporting plate 38 is fixed on the frame 1.Establish a polyester film carrying roller 9 above the right-hand member of belt conveyor 10, carrying roller 9 supports are fixed on the belt conveyor supporting plate 38, and the polyester film of emitting from polyester film carrying roller 9 can directly be dropped on the belt conveyor.The length that polyester film is every section is consistent with the length specification of every magnesia flat board, folds 20 centimeters mutually between two sections adjacent polyester films, and bonding with adhesive tape.This segmentation, bonding polyester film twists on the carrying roller 9 stand-by.During use, be placed on polyester film carrying roller 9 supports of right-hand member top of belt conveyor 10, pull out polyester film and overlay on belt conveyor, can be with belt synchronous operation.

Another polyvinyl chloride film carrying roller 16 supports are set in the left side of dull and stereotyped compression roll 15, make the polyvinyl chloride film on this carrying roller 16 pull to the roll surface that dull and stereotyped compression roll 15 is crossed in the top, be pulled on the location carrying roller 11 of fixed flat planar extrusion 8 tops always, it is downward again to walk around location carrying roller 11, polyvinyl chloride film is rolled onto below the roller of dull and stereotyped compression roll 15, pull to again that dull and stereotyped stock top on the belt conveyor is adjacent to and with the equidirectional operation of belt conveyor.

The placement purpose of plastic sheeting is to prevent magnesia mortar and peripheral thing adhesion and be convenient to move the flat board that presses.Because of film is thinner, the Electrostatic Absorption function is arranged, so dropping on the surface of mortar, belt conveyor, the polyester film of emitting promptly can adhere to, and with the mobile and same moved further of mortar and belt.Wherein polyvinyl chloride film is disposable, and polyester film is will reclaim and nonexpondable.During use, the starting point film that the placement location of polyester film must make film aligns with the starting point material of the magnesia tabular material that extrusion is extruded, because of the length of every section of polyester film is suitable by the length of tile of finished product, as watt length be 1.8 meters, then the length of film can be decided to be 2 meters, folds 20 centimeters between every section film mutually as the buffer gap.If 2 meters long watt, then should join 2.2 meters long polyester films, other specification can be by that analogy.The separation of every section polyester film when dull and stereotyped translation, only needs lift with hand one when last transport vehicle, flat board move down or on when moving, promptly can throw off voluntarily with the adhesive tape that moves up and down its connection of flat board.Can shut down polyester film when the demoulding of corrugated tile finished product, the adhesive tape adhesion is used in addition in superimposed back, twists on the roller for reusing again.

And polyvinyl chloride film cuts off when extrusion is made customized cut-off with steel wire simultaneously with plate blank.Polyvinyl chloride film is disposable, no longer reclaims.

Dull and stereotyped length cutter:

The length specification of magnesia corrugated tile is different, if any 1.8 meters long, has 2 meters long, for to watt length do the cutting of fixed length, then on the right-hand member live-roller of belt conveyor 10, install a slice Length Control sheet additional, be called the sheet 12 of kowtowing.The sheet 12 of kowtowing is steel plates of a circle, on the neighboring of plectane, leave a leg-of-mutton breach, the girth that the circumference of this plectane removes after the breach length of side just in time equals the length that tile of finished product requires, so different tile of finished product should be taken the sheet 12 of kowtowing of different-diameter.Then on the close position of dull and stereotyped extrusion 8, the right side of frame 1, fix a support 14 that waves cutter, promptly respectively leave an elongated slot in the both sides of frame 1, make can be on frame 1 left and right the moving in bottom of 14 liang of arms of support, wave the suitable cutting position that cutter 13 is provided with to reach to adjust.The top of two support arms of cutter holder 14 respectively has a screw, can screw in the top screw of a tool vertex of a cone in the screw, this top screw can withstand be placed on two arm rooms wave cutter 13, making this wave cutter 13 can upper and lower swing in support 14.Wave the framework that cutter 13 is rectangles, the midpoint on its two long limits is opened and is respectively had a bellmouth, follows closely in bellmouth for the cone-shaped nail end of top screw.And a minor face of framework is a steel pole 31, and another root minor face is a steel wire 12 because steel pole 31 is than steel wire 32 weights, so steel pole 31 on one side down, and steel wire 32 is on one side last.The sheet 12 of kowtowing should be arranged on a support arm inboard, the steel pole 31 that waves framework can be contacted with the periphery of the sheet 12 of kowtowing, then when the live-roller rotation on the right side of belt conveyor 10, the sheet 12 of kowtowing rotates synchronously, and the steel pole 31 that waves framework is adjacent to sheet 12 circumference of kowtowing, after the steel pole 31 of framework falls into the vee of the sheet 12 of kowtowing, the vee that is being rotated immediately again ejects, so framework waves once, promptly knock once head, then the steel wire 32 of the front end of framework just scrapes up and down once at the mouth end of extrusion 8, when scraping the polyvinyl chloride film at extrusion 8 places is pressed downwards, the plate blank that film is adjacent to extrude from extrusion is because of the two long limits 28 up and down of extrusion 8, the 29 tool edges of a knife 30, promptly scraped, polyvinyl chloride film and tabular blank are fitly cut off by steel wire 32 1.The blank that downcuts drops on the belt conveyor, after compression roll 15 compactings, directly transports in the vehicle frame 23 of transport vehicle again, and the action of dull and stereotyped 24 whereabouts can make the adhesive tape of the adjacent polyester film of connection below the flat board throw off, and makes dull and stereotyped 24 one-tenth section separation.

Dull and stereotyped compression roll:

Above the belt right side of belt conveyor 10, establish a dull and stereotyped compression roll 15, make compression roll 15 press close to the belt upper surface, its effect mainly is to make the loose tabular blank of extruding from dull and stereotyped extruder 7 extrusions 8, becomes closely knit flat board with dull and stereotyped compression roll 15 roll extrusion after cutting off under the setting off of supporting plate.Because during roll extrusion, all there is plastic sheeting on the upper and lower surface of tabular slurry, thus in roll extrusion when mobile, blank not can with peripheral thing adhesion, and mobile easily on belt conveyor.

With reference to accompanying drawing 1, accompanying drawing 4:

Dull and stereotyped both sides cutter sweep:

Middle section position at belt conveyor 10 belts, the cutter that setting can trim dull and stereotyped both sides, the kind of cutter is more, as better simply pipe cutter 17, be on the frame 1 in the stage casing of belt conveyor, to set up a door frame 19, a screw is respectively opened in the crossbeam both sides of door frame 19, in screw, screw in a screw 18, on screw 18 ailheads, establish crab claw, insert pipe cutter sheet 17 in the crab claw, with pin rod that the axis hole of Pipe Cutting blade 17 and the axis hole pin on the crab claw is fixed, screw can be adjusted the cutting position of pipe cutter, then Pipe Cutting blade 17 can rotate with moving of material thereupon, and the rotation of blade is about to dull and stereotyped both sides and trims the recyclable utilization of the rim charge of cutting-out.Also can respectively establish a saw blade 34 in the both sides of belt conveyor, the rotary power of this saw blade 34 and belt conveyor 10 are same power motors 33, be connected by the sprocket wheel of chain by the sprocket wheel on the motor 33, can move with belt conveyor 10, saw blade 34.

Artificial press molding transport vehicle:

On the frame 1 of belt conveyor 10 left ends, be provided with one slide-plate 21, one side of this slide plate 21 is provided with and can makes on the slide plate 21, the guide rail 20 that stirs down, with establish a screw rod on the frame 1 that guide rail 20 is pressed close to mutually, fix guide rail 20 with wing nut after making screw rod pass the centre joint of guide rail, to reach the effect of delocalization fixed guide 20.With the vehicle frame 23 of slide plate 21 aligning shaping transport vehicles, can make dull and stereotyped 24 to move into automatically in the cars, the position difference during placement can be with manually adjusting.

Artificial pressurized transport car is a car that the tape frame 23 of four wheels 22 is arranged, the area of plane of vehicle frame is to be as the criterion with horizontal positioned one Zhang Ping's plate, fix a waveform template 25 at the bottom of the car, and then pile up magnesia dull and stereotyped 24, whenever put 1-25 and open and to press lastblock waveform template 25, can put 50 Zhang Ping's plates in the general car, fix a pressure cover that can stir 26 on the roof frame, above the lid afterburning lever 27 being housed, is the waveform template below the lid.But opening pressure lid 26 when setting level plate 24 can cover pressure cover 26 behind the full car, with lever 27 pressurizations of manpower by covering, can make the flat board 24 in the car once be pressed into corrugated sheet then.

Artificial press molding car has many, can in time remove and fill dull and stereotyped press molding transport vehicle, pushes the press molding transport vehicle of another sky again, to keep continuous production.

Install the press molding transport vehicle behind the flat board, when pushing drying to and solidify the chamber, promptly utilize manpower to press lever 27 on the pressure cover 26, can make the magnesia flat board in the car be pressed into corrugated sheet; And then car pushed the fog room insulated curing, after solidifying, drying promptly gets magnesia corrugated tile finished product.

During operation, actuating motor 2,33, the screw feeder of three auger conveyors 6 of dull and stereotyped extruder begin rotation, and adjust the width of extrusion 8, make this width close with the slab-thickness that requires basically; Also entry into service of belt conveyor 10 is emitted the film on the polyester film roller 9 on the surface that is attached to belt simultaneously; Magnesia mortar is poured into the porch, top of auger conveyor 6, so mortar is moved down by the progradation of auger conveyor 6 screw feeders in extruder 7, and to extrusion 8 extruding, so flow out into flat blank from the extrusion 8 of rectangle, this tabular blank is when flowing to the belt conveyor surface, aim at the position of polyester film, simultaneously polyvinyl chloride film roller 16 is pulled to location carrying roller 11, walk around downwards through roll surface and to wave cutter 13 and be pressed on the blank face, so plastic sheeting is sticked simultaneously in the two sides at blank, upper strata polyvinyl chloride film and slurry are through waving the collision of the cutter 13 and sheet 13 breach of kowtowing, make steel wire 32 scraped extrusion 8 on, following long limit 28,29 the edge of a knife 30, polyvinyl chloride film and tabular blank are once cut off, again through compression roll 15 compactings, edge cutter 17,34 cut edge, until magnesia dull and stereotyped 24 by slide plate 21, slip into the right side of the vehicle frame 23 of the press molding transport vehicle of aligned position, pile on the waveform template 25 of the bottom of transport vehicle.When dull and stereotyped 24 constantly enter in the car, can be according to dull and stereotyped 24 piles of height that rise, the operating slide guideway rail 20 that will originally pull up moves down as required, so slide plate 21 can be moved upward by the below as required, the position of slide rail 20 can be fixed with wing nut.Flat board 24 in vehicle frame 23 is progressively piled up the high roof that reaches, and covers pressure cover 26 and promptly removes transport vehicle, pushes the empty transport vehicle of another press molding, and operation is not interrupted.To expire car and push in the fog room before the maintenance drying, can when the go-cart promptly by the lever 27 on trammer's down force pressure lid 26, so the flat board 24 in the vehicle frame 23 promptly is pressed into waveform, treating to take off after the maintenance drying promptly is the finished product corrugated tile.

With reference to accompanying drawing 5:

In order to keep in repair and operational convenience, a kind of flat placed type frame is that dull and stereotyped extruder 6 and power set 2 thereof are located on the horizontal frames, compare with the frame of stacked-up type like this and take the plant area increasing, the charging aperture of dull and stereotyped extruder 6 is changed into the side direction end of auger conveyor from the top of auger conveyor, being provided with of other device is fully identical with the stacked-up type frame.

Adopt the benefit of maker for producing magnesia pantile to be:

The thickness of product is even, and the thickness of capable of regulating product, four limit otch neat appearances of product, institute Improve with product quality. Reduce the operation number, enlarged production scale, improved production efficiency. Make eventually the production cost of product that bigger decline is arranged.

Claims

1, magnesia corrugated tile production machine is made of magnesia slurry applicator, plastic sheeting installation aiding device, corrugated tile template, it is characterized in that this magnesia corrugated tile production machine be by dull and stereotyped extruder, plastic sheeting place roller, dull and stereotyped length, both sides cutter, dull and stereotyped compression roll automatically, artificial press molding transport vehicle constitutes;

The dull and stereotyped extruder of its stacked-up type is a motor (2) of establishing a band reductor on the end face of a base framework (1), on the power output shaft of reductor, adorn an initiatively bevel gear (3), initiatively the tooth of bevel gear (3) is nibbled mutually with a driven bevel gear (4), and driven bevel gear (4) is meshed with the side position bevel gear (5) of both sides, the fixing screw feeder rotating shaft of auger conveyor (6) in the axis hole of driven bevel gear (4) and side position bevel gear (5), the circular cylindrical shell of auger conveyor (6) is to erect to be provided with, the conveying outlet of auger conveyor (6) is incorporated in the extruder (7) of a rectangle, extruder (7) lower end is provided with rectangle extrusion (8), the long limit (28) of this rectangle extrusion (8) top is to fix on extrusion (8) limit with hinges fixing, the long edge lengths that side on long limit (28) is longer than extrusion (8) slightly on this, leave a screw socket at this long slightly part (35) center, the corresponding position of screw that open on long limit (29) and long limit, top (28) in the below of extrusion (8) adds ear of weldering and climbs (36) again, climb at ear on the center of (36) and also open a screw, so screw on a screw (37) from bottom to top in two screws, the place, peak, limit on the long limit in long limit, the top of rectangle extrusion (8) (28) and below (29) establishes the edge of a knife (30);

Plastic sheeting is placed roller automatically:

A belt conveyor (10) is established in extrusion (8) below at magnesia dull and stereotyped extruder, this belt conveyor (10) is fixed on the frame (1), establish a supporting plate (38) in the bottom of upper strata belt, supporting plate (38) is fixed on the frame (1), a polyester film carrying roller (9) is established in right-hand member top at belt conveyor (10), and carrying roller (9) support is fixed on the belt conveyor supporting plate (38); Be provided with dull and stereotyped compression roll (15) on the right side of belt conveyor, another polyvinyl chloride film carrying roller (16) support is set in the left side of dull and stereotyped compression roll (15), at a location of upper fixed of dull and stereotyped extrusion (8) carrying roller (11);

Dull and stereotyped length cutter:

On the right-hand member live-roller of belt conveyor (10), install a slice sheet (12) of kowtowing additional, the sheet (12) of kowtowing is the steel plate of a circle, on the neighboring of plectane, leave a leg-of-mutton breach, the girth that the circumference of this plectane removes after the breach length of side just in time equals the length that tile of finished product requires, so different tile of finished product should be taken the sheet of kowtowing (12) of different-diameter, again on the close position of dull and stereotyped extrusion (8), the right side of frame (1), fix a support (14) that waves cutter in the both sides of frame (1), promptly respectively leave an elongated slot in the both sides of frame (1), make the bottom of support (14) can be on the elongated slot of frame (1) left side, move right, two pole tops of cutter holder (14) respectively have a circular hole, can insert the screw of a tool taper top in the circular hole, this top screw can withstand to be placed on and wave cutter (13) on the support (14), waving cutter (13) is the framework of a rectangle, the midpoint on its two long limits is opened and is respectively had a bellmouth, this bellmouth just in time can slightly be pegged by the taper ailhead of top screw, and a minor face that waves the rectangular frame of cutter (13) is a steel pole (31), and another root minor face is a steel wire (32), and the sheet (12) of will kowtowing is arranged within the scope that can keep in touch with steel pole (31);

Dull and stereotyped compression roll:

A dull and stereotyped compression roll (15) is established in top, right side at belt conveyor (10), and supporting plate (38) is housed under the belt conveyor of the below of dull and stereotyped compression roll (15);

Dull and stereotyped both sides cutter:

Middle section position at belt conveyor (10) belt, the cutter that setting can trim dull and stereotyped both sides, if with pipe cutter (17) is to set up a door frame (19) on the frame (1) in the stage casing of belt conveyor, a screw is respectively opened in the crossbeam both sides of door frame (19), in screw, screw in a screw (18), on the ailhead of screw (18), establish crab claw, insert pipe cutter sheet (17) in the crab claw, with pin rod that the axis hole of Pipe Cutting blade (17) and the axis hole pin on the crab claw is fixed;

Artificial press molding transport vehicle:

On the frame (1) of belt conveyor (10) left end, be provided with one slide-plate (21), one side of this slide plate (21) is provided with and can makes the upper and lower guide rail that stirs of slide plate (21) (20), with establish a screw rod on the frame (1) that guide rail (20) is pressed close to mutually, fix guide rail (20) with wing nut after making screw rod pass the centre joint of guide rail; Artificial pressurized transport car is a car that the tape frame (23) of four wheels (22) is arranged, the area of plane of frame (23) can be as the criterion by placing flat one Zhang Ping's plate (24), fix a waveform template (25) at the bottom of the car, can put 50 Zhang Ping's plates in the general car, car frame top layer is fixed with a pressure cover that can stir (26), above the lid afterburning lever (27) being housed, is the waveform template below the lid.

2, magnesia corrugated tile according to claim 1 is produced machine, the power that it is characterized in that a motor (2) can drive 6 auger conveyors (6) at most, so can form the dull and stereotyped extruder (7) that is made of 6 auger conveyors, its extruder (7) is connected with 6 auger conveyors (6).

3, magnesia corrugated tile according to claim 1 is produced machine, it is characterized in that and respectively to establish a saw blade (34) in the both sides of belt, rotary power of this saw blade (34) and belt conveyor (10) are same power motor (33), are connected by the sprocket wheel of chain with belt conveyor (10), saw blade (34) by the sprocket wheel on the motor (33).

4, magnesia corrugated tile according to claim 1 is produced machine, it is characterized in that the also available sprocket wheel of actuating unit of a motor (2) is connected with the screw feeder rotating shaft of chain with auger conveyor (6).

5, magnesia corrugated tile according to claim 1 is produced machine, it is characterized in that the length of every section of polyester film is grown 20 centimeters than the length specification of every magnesia flat board, and the amount of being superimposed is 20 centimeters between two sections adjacent polyester films, uses the bonding reel of adhesive tape again.

6, magnesia corrugated tile according to claim 1 is produced machine, it is characterized in that the height of frame of the dull and stereotyped extruder of flat placed type drops to the height of belt conveyor (10), and frame (1) prolonged to the right, auger conveyor (6) and power set (2) thereof are located on the frame (1) of prolongation, the charging aperture of auger conveyor (6) is provided in a side of the end, package side of auger conveyor (6), and extruder (7), extrusion (8) is aimed at the right-hand member top of belt conveyor (10) equally, all the other various devices still are contained in above the belt conveyor (10), and the set-up mode of each device is identical with the set-up mode on the stacked-up type frame (1).