CN2426757Y - Bag type dust collector - Google Patents

Bag type dust collector Download PDF

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CN2426757Y
CN2426757Y CN00211918.8U CN00211918U CN2426757Y CN 2426757 Y CN2426757 Y CN 2426757Y CN 00211918 U CN00211918 U CN 00211918U CN 2426757 Y CN2426757 Y CN 2426757Y
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upper box
filter element
dust collector
bag
hardened multi
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张国权
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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Abstract

一种袋式除尘器,由上箱体、下箱体、灰斗、喷吹装置和过滤元件组成,而该除尘器所用的过渡元件为硬化多褶过滤元件,有两种实施方式,一种采用圆形硬化多褶过滤元件,另一种采用扁形硬化多褶过滤元件,本实用新型具有收尘性能好,体积小,寿命长等优点,可广泛应用于冶金、水泥、建材、化工、轻工、机械等工业领域的烟尘治理。

A bag-type dust collector is composed of an upper box body, a lower box body, an ash hopper, a blowing device and a filter element, and the transition element used in the dust collector is a hardened multi-pleated filter element. There are two implementation modes, one The round hardened multi-pleated filter element is used, and the other is flat hardened multi-pleated filter element. The utility model has the advantages of good dust collection performance, small size, long life, etc., and can be widely used in metallurgy, cement, building materials, chemical industry, light Smoke and dust control in industrial fields such as engineering and machinery.

Description

一种袋式除尘器A bag filter

本实用新型属于环保领域的除尘设备。The utility model belongs to dust removal equipment in the field of environmental protection.

袋式除尘器是环保和劳动保护领域中控制烟气污染技术的主要手段之一。袋式除尘器的核心部件是滤袋。现有的袋式除尘器,滤袋所用过滤材料仍以各种柔性滤料为主,如208绒布、针刺毡、729布、玻纤布和玻纤针刺毡等。滤袋内部均有骨架支撑,这种普通袋式除尘器存在的主要问题是:滤袋的过滤面积较小,对处理一定风量的袋式除尘器所用滤袋数目较多,更换维护工作量大;在工作与清灰过程,由于骨架与滤料的磨损,使滤袋使用寿命下降,一般不超过一年,更换滤袋频繁,增大了后续投资;过滤速度低,设备阻力大。九十年代以来,国外研制成功一种硬化多褶过滤元件,使袋式除尘技术取得突破性进展,该过滤元件为扁形结构,收尘效率高,阻力与常规滤袋相当,其过滤面积为同尺寸普通滤袋的三倍,内部没有骨架,使用寿命长,用其组装而成的袋式除尘器为侧插式脉冲喷吹袋式除尘器,体积小,约为普通袋式除尘器体积的1/2。然而该除尘设备也存在一些固有的缺点:只有由扁形过滤元件组装而成的侧插式除尘器,没有由园形过滤元件组装而成的各种袋式除尘器,品种单一,限制了该除尘器的使用范围;而这种扁形过滤元件褶的方向与元件轴线平行,清灰不够彻底,因而设备阻力较大;所用的硬化多褶滤料未经特殊处理,微细粉尘容易堵塞滤料孔隙,清灰困难。Bag filter is one of the main means of controlling flue gas pollution technology in the field of environmental protection and labor protection. The core component of the bag filter is the filter bag. In the existing bag-type dust collector, the filter materials used in the filter bags are still mainly various flexible filter materials, such as 208 flannelette, needle felt, 729 cloth, glass fiber cloth and glass fiber needle felt. The inside of the filter bag is supported by a skeleton. The main problems of this ordinary bag filter are: the filter area of the filter bag is small, and the number of filter bags used for a bag filter with a certain air volume is large, and the replacement and maintenance workload is large. ;In the process of work and cleaning, due to the wear of the skeleton and filter material, the service life of the filter bag is reduced, generally not more than one year, and the replacement of the filter bag is frequent, which increases the follow-up investment; the filtration speed is low and the resistance of the equipment is large. Since the 1990s, foreign countries have successfully developed a hardened multi-pleated filter element, which has made a breakthrough in bag dust removal technology. It is three times the size of ordinary filter bags, without a skeleton inside, and has a long service life. The bag filter assembled with it is a side-inserted pulse-jet bag filter, which is small in size, about the size of an ordinary bag filter. 1/2. However, this dust removal equipment also has some inherent disadvantages: there are only side-inserted dust collectors assembled from flat filter elements, and there are no various bag dust collectors assembled from circular filter elements. The variety is single, which limits the dust collector. The use range of the filter; and the direction of the pleats of this flat filter element is parallel to the axis of the element, so the cleaning is not thorough enough, so the resistance of the equipment is relatively large; the hardened multi-pleated filter material used is not specially treated, and the fine dust is easy to block the pores of the filter material. Difficult to clean.

本实用新型的目的在于提供一种体积小、处理量大,使用寿命长,维护工作量少,清灰效果好的袋式除尘器。The purpose of the utility model is to provide a bag-type dust collector with small volume, large processing capacity, long service life, less maintenance workload and good dust cleaning effect.

本实用新型从构成上,同普通的袋式除尘器基本相同,主要区别在于采用了硬化多褶过滤元件。所采用的硬化多褶过滤元件有两种类型:一种为园形硬化多褶过滤元件,另一种为扁形硬化多褶过滤元件。该扁形硬化多褶过滤元件褶的方向与元件轴线方向垂直。本实用新型的实施方式也有两种:一种是采用园形硬化多褶过滤元件的袋式除尘器;另一种是采用扁形硬化多褶过滤元件的袋式除尘器。The structure of the utility model is basically the same as that of the common bag filter, the main difference lies in the use of hardened multi-pleated filter elements. There are two types of hardened multi-pleated filter elements used: one is a round hardened multi-pleated filter element, and the other is a flat hardened multi-pleated filter element. The direction of the pleats of the flat hardened multi-pleated filter element is perpendicular to the axis of the element. The utility model also has two kinds of embodiments: one is a bag filter adopting a garden-shaped hardened multi-pleat filter element; the other is a bag filter adopting a flat hardened multi-pleat filter element.

下面结合附图和实施例进一步叙述本实用新型的内容。Further describe the content of the present utility model below in conjunction with accompanying drawing and embodiment.

图1为采用园形硬化多褶过滤元件的袋式除尘器的结构示意图,Fig. 1 is a structural schematic diagram of a bag filter adopting a garden-shaped hardened multi-pleated filter element,

图2为图1的侧视图,Figure 2 is a side view of Figure 1,

图3为采用扁形硬化多褶过滤元件的袋式除尘器的结构示意图,Figure 3 is a schematic structural view of a bag filter using a flat hardened multi-pleated filter element,

图4为图3的侧视图。FIG. 4 is a side view of FIG. 3 .

图中:1下箱体,2设于下箱体灰斗上的进风口,3上箱体,4硬化多褶过滤元件,5脉冲喷吹装置,6出风口,7灰斗,8盖板,9排灰口,10检修门。In the figure: 1 lower box body, 2 air inlet on the lower box ash hopper, 3 upper box body, 4 hardened multi-pleated filter element, 5 pulse injection device, 6 air outlet, 7 ash hopper, 8 cover plate , 9 ash outlets, 10 access doors.

本实用新型的第一种实施方式如图1、图2所示:箱体1和上箱体3通过法兰连接固定在一起,下箱体内装有灰斗7,在灰斗7上开有进风口2,上箱体3内上方装有花板,花板两端固定在上箱体上,花板上开有若干孔,通过多褶过滤元件4顶部的文氏管法兰装于花板的孔内,将硬化多褶过滤元件装在上箱体内在上箱体上方的净气部位设有脉冲喷吹装置5,用来定期清除元件上沉降的粉尘,上箱体净气部的侧面开有出风口6,用以与管道和风机相连,从过滤元件上清除的粉尘存在于灰斗中并定期从排灰口9排除,在上箱体的顶部设有可以打开的盖板8,用来安装和更换过滤元件。在上箱体中每行过滤元件配用一套脉冲喷吹装置;每行过滤元件可由3~8个组成,行数由除尘器的处理风量确定。The first embodiment of the present utility model is shown in Fig. 1 and Fig. 2: the box body 1 and the upper box body 3 are fixed together by flange connection, and the ash bucket 7 is housed in the lower box body, and there is an ash bucket 7 on the ash bucket 7 The air inlet 2, the top of the upper box body 3 is equipped with a flower plate, and the two ends of the flower plate are fixed on the upper box body. In the hole of the plate, install the hardened multi-pleated filter element in the upper box. There is a pulse injection device 5 at the air purification part above the upper box, which is used to regularly remove the dust settled on the element. The air purification part of the upper box There is an air outlet 6 on the side, which is used to connect with the pipeline and the fan. The dust removed from the filter element exists in the ash hopper and is regularly discharged from the ash discharge port 9. There is an openable cover plate 8 on the top of the upper box. , used to install and replace filter elements. Each row of filter elements in the upper box is equipped with a set of pulse injection devices; each row of filter elements can be composed of 3 to 8, and the number of rows is determined by the processing air volume of the dust collector.

本实用新型的第二种实施方式为采用扁形硬化多褶过滤元件的袋式除尘器,其结构如图3、图4所示:它是由下箱体1和上箱体3组成,上下箱体之间通过法兰连接固定,在上箱体设进风口2,形成上进风方式,在上箱体的净气侧设出风口6,上箱体内分有若干除尘器,每个除尘室内设有安装硬化多褶过滤元件的框架,硬化多褶过滤元件侧插在框架上在除尘器一侧设有检修门10,用以安装或更换硬化多褶过滤元件4,过滤元件4被插在上箱体的框架上,所以该除尘器为侧插式扁袋除尘器,同时在净气侧设有脉冲喷吹装置5,用来定期清除过滤元件上沉积的粉尘,清下的粉尘定期从灰斗下方的排灰口9排出。The second embodiment of the utility model is a bag-type dust collector using a flat hardened multi-pleated filter element, its structure is shown in Figure 3 and Figure 4: it is composed of a lower box 1 and an upper box 3, the upper and lower box The bodies are connected and fixed by flanges. An air inlet 2 is set on the upper box to form an upper air intake mode. An air outlet 6 is set on the clean air side of the upper box. There are several dust collectors in the upper box, and each dust removal room is equipped with There is a frame for installing hardened multi-pleated filter elements, and the side of the hardened multi-pleated filter element is inserted on the frame. An inspection door 10 is provided on one side of the dust collector to install or replace the hardened multi-pleated filter element 4, which is inserted on the top The frame of the box body, so the dust collector is a side-inserted flat bag dust collector. At the same time, a pulse injection device 5 is provided on the clean air side to regularly remove the dust deposited on the filter element. The ash outlet 9 below the bucket is discharged.

本实用新型收尘性能优于普通袋式除尘器及国内同类产品;与普通袋式除尘器比较体积减少约1/2,因而应用范围更广,且节省钢材;除尘器所用过滤元件数目只有普通袋式除尘器的1/3,所以维护工作量大为减少;由于所采用的硬化多褶过滤元件,使用寿命比一般滤袋长3倍以上,因而减少了更换滤袋的费用和工作量。下表为各种脉冲喷吹式袋式除尘器的比较: The dust collection performance of the utility model is better than that of ordinary bag dust collectors and similar domestic products; compared with ordinary bag dust collectors, the volume is reduced by about 1/2, so the application range is wider and steel materials are saved; the number of filter elements used in the dust collector is only ordinary 1/3 of the bag filter, so the maintenance workload is greatly reduced; due to the hardened multi-pleated filter element, the service life is more than 3 times longer than that of ordinary filter bags, thus reducing the cost and workload of replacing filter bags. The following table is a comparison of various pulse jet bag filter:

本实用新型可广泛用于冶金、水泥建材、化工、轻工、机械加工等工业领域的烟尘治理。The utility model can be widely used for dust control in metallurgy, cement building materials, chemical industry, light industry, mechanical processing and other industrial fields.

实施例1:采用如图3所示的扁形硬化多褶过滤元件的袋式除尘器治理5吨电炉的烟尘。处理风量为600m3/min,含尘浓度为10~20g/m3,烟气温度为80℃,除尘器分5个室,每室16个过滤元件,分两排布置,每排8个,过滤元件总量为80个,除尘器过滤面积为448m2,外形尺寸为5000×2000×5900mm(长×宽×高),脉冲清灰,设备阻力1200Pa,收尘效率大于99.8%,烟尘排放浓度约10~20mg/m3,远低于国家排放标准。Embodiment 1: Adopt the bag filter of flat hardened multi-pleated filter element as shown in Fig. 3 to control the smoke and dust of 5 tons of electric furnace. The processing air volume is 600m 3 /min, the dust concentration is 10-20g/m 3 , the flue gas temperature is 80°C, the dust collector is divided into 5 rooms, each room has 16 filter elements, arranged in two rows, 8 in each row, The total number of filter elements is 80. The filter area of the dust collector is 448m 2 . The emission concentration is about 10-20mg/m 3 , far below the national emission standard.

实施例2:采用如图1所示的园形硬化多褶过滤元件的袋式除尘器,治理鄂式破碎机的粉尘污染。处理风量为600m3/h,含尘浓度为30g/m3,采用30个园形硬化多褶过滤元件,5×6排列,每个元件过滤面积为2.0m2,总过滤面积为60m2,除尘器外形尺寸为1600×1200×4000mm(长×宽×高),脉冲喷吹清灰,设备阻力1200Pa,收尘效率大于99.8%,排放浓度小于30mg/m3,远低于国家排放标准。Embodiment 2: Adopt the bag-type dust catcher of garden-shaped hardened multi-pleated filter element as shown in Figure 1, control the dust pollution of jaw crusher. The treatment air volume is 600m 3 /h, the dust concentration is 30g/m 3 , 30 round hardened multi-pleated filter elements are used, arranged in 5×6, the filter area of each element is 2.0m 2 , and the total filter area is 60m 2 , the overall size of the dust collector is 1600×1200×4000mm (length×width×height), pulse jet dust removal, equipment resistance 1200Pa, dust collection efficiency greater than 99.8%, emission concentration less than 30mg/m 3 , far lower than the national Emission Standards.

Claims (5)

1、一种包含有上箱体、下箱体、灰斗、喷吹装置、过滤元件在内的袋式除尘器,其特征在于该除尘器所用的过滤元件为硬化多褶过滤元件,有两种:1. A bag-type dust collector including an upper box body, a lower box body, an ash hopper, a blowing device, and a filter element, which is characterized in that the filter element used in the dust collector is a hardened multi-pleated filter element, which has two kind: a.采用园形硬化多褶过滤元件;a. The garden-shaped hardened multi-pleated filter element is adopted; b.采用扁形硬化多褶过滤元件。b. A flat hardened multi-pleated filter element is used. 2、如权利要求1所述的袋式除尘器,其特征在于当采用园形硬化多褶过滤元件时,硬化多褶过滤元件是通过其顶部的文氏管法兰装于上箱体花板上,上箱体上方的净气部位设有脉冲喷吹装置,上箱体净气部位的侧面开有出风口,上箱体顶部设有可以打开的盖板,上箱体中每行过滤元件配用一套脉冲喷吹装置,上箱体与下箱体通过法兰连接固定,下箱体内装有灰斗,在灰斗上开有进风口,灰斗底部开有排灰口。2. The bag-type dust collector according to claim 1, characterized in that when the circular hardened multi-pleated filter element is used, the hardened multi-pleated filter element is installed on the flower plate of the upper box through the venturi tube flange at the top. On the top, the clean air part above the upper box is equipped with a pulse injection device, the side of the upper box clean air part has an air outlet, and the top of the upper box is equipped with a cover that can be opened, and each row of filter elements in the upper box Equipped with a set of pulse injection device, the upper box and the lower box are fixed through flange connection, the lower box is equipped with an ash hopper, there is an air inlet on the ash hopper, and an ash discharge port at the bottom of the ash hopper. 3、如权利要求1或2所述的袋式除尘器,其特征在于所说的装于上箱体内的过滤元件每行可由3-8个组成,行数由除尘器的处理风量确定。3. The bag-type dust collector according to claim 1 or 2, characterized in that each row of said filter elements installed in the upper box can consist of 3-8, and the number of rows is determined by the processing air volume of the dust collector. 4、如权利要求1所述的袋式除尘器,其特征在于当采用扁形硬化多褶过滤元件时,在上箱体设有进风口,上箱体净气侧设出风口,上箱体内分有若干除尘室,每个除尘室内设有安装过滤元件的框架,扁形硬化多褶过滤元件插在框架上,除尘器一侧设有检修门,上箱体净气侧设有脉冲喷吹装置,下箱体内装有灰斗,灰斗底部开有排灰口。4. The bag-type dust collector as claimed in claim 1, characterized in that when a flat hardened multi-pleated filter element is used, an air inlet is provided on the upper box, an air outlet is provided on the clean air side of the upper box, and the upper box is divided into two parts. There are several dust removal chambers, and each dust removal chamber is equipped with a frame for installing filter elements. The flat hardened multi-pleated filter elements are inserted into the frame. There is an inspection door on one side of the dust collector, and a pulse injection device on the clean air side of the upper box. An ash hopper is arranged in the lower box, and an ash discharge port is opened at the bottom of the ash hopper. 5、如权利要求1或4所述的袋式除尘器,其特征在于该除尘器采用的扁形硬化多褶过滤元件褶的方向与元件轴线方向垂直。5. The bag filter according to claim 1 or 4, characterized in that the direction of the pleats of the flat hardened multi-pleated filter element used in the filter is perpendicular to the axis of the element.
CN00211918.8U 2000-05-22 2000-05-22 Bag type dust collector Expired - Fee Related CN2426757Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100413559C (en) * 2006-10-31 2008-08-27 山西阳光环保科技有限公司 Filter for bag type dust collector
CN104540567A (en) * 2012-05-31 2015-04-22 Advancetex国际有限公司 Filter cage and filter assembly for baghouse filter
CN107252600A (en) * 2017-06-21 2017-10-17 湖北宜化江家墩矿业有限公司 Dust bag-type dusting technique under a kind of unordered uneven state
CN109152965A (en) * 2016-03-02 2019-01-04 唐纳森公司 Filter element with internal support, and method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100413559C (en) * 2006-10-31 2008-08-27 山西阳光环保科技有限公司 Filter for bag type dust collector
CN104540567A (en) * 2012-05-31 2015-04-22 Advancetex国际有限公司 Filter cage and filter assembly for baghouse filter
CN109152965A (en) * 2016-03-02 2019-01-04 唐纳森公司 Filter element with internal support, and method
CN109152965B (en) * 2016-03-02 2021-04-13 唐纳森公司 Filter element with internal support, and method
CN107252600A (en) * 2017-06-21 2017-10-17 湖北宜化江家墩矿业有限公司 Dust bag-type dusting technique under a kind of unordered uneven state

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