CN2294967Y - Continuous adhesive-applicating long-silk spinning maching - Google Patents
Continuous adhesive-applicating long-silk spinning maching Download PDFInfo
- Publication number
- CN2294967Y CN2294967Y CN 97249887 CN97249887U CN2294967Y CN 2294967 Y CN2294967 Y CN 2294967Y CN 97249887 CN97249887 CN 97249887 CN 97249887 U CN97249887 U CN 97249887U CN 2294967 Y CN2294967 Y CN 2294967Y
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- CN
- China
- Prior art keywords
- reaction cabin
- tube
- spinning
- frame
- silk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 37
- 229920000297 Rayon Polymers 0.000 claims abstract description 20
- 238000004804 winding Methods 0.000 claims abstract description 16
- 238000005406 washing Methods 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims description 36
- 239000002253 acid Substances 0.000 claims description 25
- 239000002699 waste material Substances 0.000 claims description 18
- 239000011521 glass Substances 0.000 claims description 10
- 230000000505 pernicious effect Effects 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 239000012141 concentrate Substances 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000008929 regeneration Effects 0.000 abstract 1
- 238000011069 regeneration method Methods 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 7
- 239000003292 glue Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229920002955 Art silk Polymers 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The utility model relates to a continuous spinning device for viscose fiber, particularly a continuous spinning machine for the long filament of viscose fiber. The utility model concentrates the conveyance, the spinneret, the solidification, the regeneration, the washing, the drying and the oiling of viscose dope and the process that the filament barrel of a long filament is winded onto one machine to complete; a pump shaft, a filament guiding disk, a treating roll, a drying roll, an oiling roll and winding are dragged by respectively independent ac motors. The utility model has speed control by frequency variation and programmable control, and is convenient to accurately adjust each process parameter in the process of production to ensure the high quality of filament; spinning speed is increased from the conventional 80-90 meters per minute to 120-140 meters per minute. The utility model adopt a fully-closed mechanism and a four-region exhausting system, and is favorable to environmental protection and the gathering, the conveyance and the reutilization of harmful gas.
Description
The utility model belongs to a kind of viscose (artificial silk) continous mode spinning equipment, the chemical fibre mill that is used to produce artificial silk.With the alpha cellulose is raw material, and the spinning viscose glue stoste through the series of process process is made can directly be processed into viscose filament yarn silk tube by this equipment
At present, domestic viscose filament yarn production, what adopt all is the spinning equipment of semi continuous, spinning cake flospinning, spinning cake from tophan box periodically take out, after airtight storage, send drip washing or compress and wash,------------washing---pickling---is washed in bleaching in washing to add the alkali desulfurization to comprise washing, and then through oil, operation such as drying, reeling, could form viscose filament yarn silk tube, production cycle surpasses 100 hours, and production link is many, and equipment disperses, not only floor space is big, production efficiency is lower, and the waste water that is produced, waste gas also are difficult to handle.
The purpose of this utility model provides a kind of conveying with viscose glue stoste, spray silk, solidify, regenerate, clean, dry, oiling to is wound into long filament silk tube and concentrates on the machine and finish, spinning speed from traditional 80---90 rice/minute bring up to 120---140 rice/minute, the sealing of pernicious gas, collection, the continous mode viscose filament yarn spinning machine that induction system is complete.
The utility model is achieved in that continous mode viscose filament yarn spinning machine, by frame, filament spinning component, draw-off godet, treatment tube assembly, drip washing assembly, drying unit, oiling device, waste silk gathering-device, coiler device, drag and control device, formations such as sealing air exhausting device etc., it is characterized in that: frame is frame shape, and each functional device all is installed on the frame; Filament spinning component, by forming for acid tube, stoste carrier pipe, pump shaft, measuring pump and travelling gear thereof, filter, push-in reaction cabin forming tube assembly, acid bath box and time acid tube, frame locates to have formed a spinning---operating platform on the lower side in the spinning side, all be positioned at the below of this platform for acid tube, stoste carrier pipe, pump shaft, measuring pump and gear thereof, filter is positioned at the lateral surface of this platform, and push-in reaction cabin forming tube assembly, acid tube box and time acid tube then are set on this platform from outside to inside; Draw-off godet is installed on the spinning side frame, between molten box of acid and following treatment tube; The treatment tube assembly is made up of last treatment tube and following treatment tube, on, following treatment tube is horizontally placed on upper rack, between the two sides, the drip washing assembly is chewed by three road trickles, quantitatively water tank and circulating line are formed, quantitatively water tank is positioned at upper rack, three road trickles are chewed and are positioned at directly over the treatment tube, be partial to winding side, drying unit comprises the following drier roll of drier roll and hot water capable of circulation, be installed on the frame, be positioned at treatment tube under the winding side under, oiling device is by long tubular oil groove, oiling roller, conducting wire pole is formed, and is positioned under the drier roll, and a series of square openings longitudinally left by oil groove, oiling roller is positioned at opening part, partly is exposed to outside the oil groove.The waste silk gathering-device comprises that waste silk inhales that silk is chewed, compressed air line and waste silk case are formed, and the suction silk of " Wen Qiuli formula " is chewed and is positioned at the oiling roller below, and the waste silk case then is positioned at the inboard of framework pillar; Seal wire spare is positioned at waste silk again and inhales the below that silk is chewed, and is installed on the frame; Winding assembly is positioned at below of winding side, comprises winding mechanism and builder, every one cover of winding head, and under seal wire spare, shaping mechanism then is arranged within the headstock.Pump shaft motor, draw-off godet motor, last drier roll motor, oiling roller motor and the decelerator that is complementary thereof are installed in the headstock, drag the reducing motor of treatment tube, then are installed in the winding side frame top; Complete machine adopts three-phase alternating-current supply, frequency control and programmable control.To producing the position of pernicious gas, take whole closed institution, adopt hoisting type glass protecting window in the spinning side, and exhaust system is set in time acid, draw-off godet, treatment tube, drier roll four districts.
Push-in reaction cabin forming tube assembly in the filament spinning component is made up of reaction cabin back cover, chipware, spinneret cap, reaction cabin glass fore shell and forming tube, and spinneret cap is contained in the front end of chipware.Chipware be loaded within the reaction cabin back cover (24) and with reaction cabin back cover coaxial line, and can slide front and back, reaction cabin glass fore shell is fitted in the front end of reaction cabin back cover, with reaction cabin back cover coaxial line, forming tube is fitted in the front end of reaction cabin glass fore shell again, and it and anti-reaction cabin back cover also are coaxial lines.This mechanism is a critical component of realizing high speed spinning.
With the matching used repiece device of continous mode viscose filament yarn spinning machine, form by outer shell-and-core pipe, place's shell has three ports, compressed air inlet is arranged, shred suction opening and with the mouth that engages of core pipe, the core pipe places within the shell, with the shell coaxial line, the outer end of core pipe is a delivery outlet, the inner ring-type nozzle that forms of its inner shred suction opening with shell.
Major advantage of the present utility model is as follows:
1, with the conveying of viscose glue stoste, spray silk, solidify, regenerate, clean, dry, oil, reel to concentrate on the machine and finish, the realization serialization is produced, and has reduced production link, has reduced floor space, reduce producers, thereby reduced user's construction investment and production cost.
2, spinning speed is big, the production efficiency height.
3, package is big, has reduced the creeling time, has further improved output.
4, push-in reaction cabin forming tube spining technology, secondary drawing-off technology, the design that treatment tube and drier roll separate etc. have guaranteed the high-quality of viscose filament yarn finished product.
5, push-in reaction cabin forming tube spining technology makes easy to operately, safe, reliable, and is beneficial to environmental protection.
6, pump shaft, draw-off godet, treatment tube, drier roll, oiling roller and coiling, all adopting separately independently, motor drags, one overlaps frequency conversion speed-adjusting system separately, and adopt programmable to control, the user is accurately adjusted each technological parameter in producing becomes possibility, makes to change the spinning kind randomly and become possibility.
7, whole closed institution has reduced the excessive of pernicious gas, is convenient to the enrichment of pernicious gas.
8, return four district's exhaust systems such as acid, draw-off godet, treatment tube, drier roll, be convenient to the conveying and the recycling of pernicious gas.
Fig. 1 is the utility model structural representation
Fig. 2 is the push-in reaction cabin forming tube of the utility model assembly acid bath supply condition figure
Fig. 3 is the push-in reaction cabin forming tube of the utility model assembly acid bath cut-off state figure
Fig. 4 is a repiece device structural representation
In process of production; the pump shaft (3) that is installed on frame (21) spinning side lower part is passed to measuring pump (4) by every a pair of gear with power; juice amount pump will be pressed into filter (5) from the viscose glue stoste of stoste carrier pipe (2); filtered stoste is sent into the push-in reaction cabin forming tube assembly (6) of each; this assembly comprises chipware (23); reaction cabin back cover (24); reaction cabin glass fore shell (25) and forming tube (26); spinneret cap (27) is contained on the chipware (23) of push-in reaction cabin; their coaxial line ground matched togethers; guaranteed spinneret cap center and moulding pipe (26) center to neutrality; push chipware (23); confess that the supply of acid bath liquid of acid tube (1) and the supply of viscose glue stoste just carry out in the reaction cabin inter-sync; as accompanying drawing 2; break away from the shortcoming of traditional open type acid bath endless form, improved the security of operation; reliability and environmental protection.Stoste forms spun filament rapidly in spinneret cap (27) sprays into body lotion in the reaction cabin, enter forming tube (26) with body lotion.According to the result of our long term test, exit, choice reaction cabin is infundibulate, and the acid bath flow resistance that it causes makes the monofilament of forming strand draw close to the center of pipe, avoids spun filament to contact with tube wall, has reduced the possibility that produces lousiness.Acid bath is consistent with the strand direction of motion in forming tube (26), avoids acid bath liquid that strand is produced excessive frictional force and makes strand produce the distortion that is harmful under mecystasis, and this is the key point that can carry out high speed spinning.Strand is derived from the acid bath box (7) in forming tube (26) exit, enter draw-off godet (8) through acid-sweepping rod, guide the treatment tube (9,11) that drags by reducing motor (22) again into from draw-off godet (8), on treatment tube, regenerate, and do the washing of three roads with the water of quantitative water tank (12).Here, total draft value between strand is from the spinneret cap to the treatment tube is divided into two-stage, one-level is the drawing-off between from the spinneret cap to the draw-off godet, another grade is the drawing-off between from the draw-off godet to the treatment tube, make the drawing-off of strand even, mild, not only help improving the physical and mechanical properties of silk, and increased mobility, the selectivity of spinning technique.After strand is guided treatment tube into from draw-off godet, because of between last treatment tube (11) and following treatment tube (9) axis a little angle being arranged, so strand just along two roller surfaces in the shape of a spiral shape run to winding side from the spinning side, import drier roll.Between last drier roll (14), following drier roll (15) axis a little angle is arranged also, just make strand along two drier roll surfaces in the shape of a spiral shape run to the outer end from drier roll the inner, strand moves downwards then, through oiling roller (16), waste silk suction inlet (17), seal wire spare (18), enter coiling (19).Waste silk is sent into waste silk groove (20).Treatment tube and drier roll are divided into two systems independently separately, it is another important feature of this machine, this not only makes strand time of staying on treatment tube, drier roll all more abundant, all adjustable separately, also can make strand produce retraction between treatment tube and drier roll.Because of the two all with separate electrical motor drag, frequency control, the retraction coefficient just can accurately adjust.The meaning of strand retraction is, strand is heat-treated under relaxed state, has improved the degree of stretching and the toughness of strand, and this is the another function that improves the continuous yarn product quality.Simultaneously, treatment tube separates with drier roll, has both made things convenient for manufacturing, has improved maintenanceability again, has reduced user's maintenance cost.
In process of production, can produce pernicious gas, the utility model adopts hermetically sealed mechanism He Si district exhaust system to producing the position of pernicious gas, and its carrier pipe interface (13) is at frame top, and is provided with hoisting type glass protecting window (10) in the spinning side.
In process of production, also to use the repiece device, as shown in Figure 4, it is made up of shell (28) and core pipe (29), and shell (28) has three ports, compressed air inlet (30), shred suction opening (31) and core pipe engage mouth, and core pipe (29) places within the shell, with shell (28) coaxial line, the outer end of core pipe (29) is delivery outlet (32), and its inner the inner with shell (28) shred suction opening forms the ring-type nozzle.Compressed air inlet (30) to the repiece device inserts compressed air, just produces negative pressure at shred suction opening (31), and it just can suck the silk head, and from delivery outlet (32) strand is exported, so that the hand-held repiece device of operator draws silk.During driving be at treatment tube between drier roll, drier roll to waste silk inhale chew between, waste silk is inhaled to chew and is drawn silk between reeling; During creeling, only inhale to chew between coiling and draw silk at waste silk.
Claims (3)
1, continous mode viscose filament yarn spinning machine, by frame (21), filament spinning component, draw-off godet (8), treatment tube assembly, drip washing assembly, drying unit, oiling device (16), waste silk gathering-device (17,20), coiler device (19), drag and control device, sealing air exhausting device constitute, it is characterized in that: frame (21) is frame shape, and each functional device all is installed on the frame; Filament spinning component is by supplying acid tube (1), stoste carrier pipe (2), pump shaft (3), measuring pump and travelling gear thereof (4), filter (5), push-in reaction cabin forming tube assembly (6), acid bath box (7) and time acid tube are formed, frame locates to have formed a spinning---operating platform on the lower side in the spinning side, for acid tube (1), stoste carrier pipe (2), pump shaft (3), measuring pump and gear thereof (4) all are positioned at the below of this platform, filter (5) is positioned on the lateral surface of this platform, and push-in reaction cabin forming tube assembly (6), acid bath box (7) and time acid tube then are set on this platform from outside to inside; Draw-off godet (8) is installed on the spinning side frame (21), is positioned between acid bath box (7) and the following treatment tube (9); The treatment tube assembly is made up of last treatment tube (11) and following treatment tube (9), and upper and lower treatment tube is horizontally placed between upper rack, the two sides; The drip washing assembly by three road trickles chew, quantitatively water tank (12) and circulating line are formed, quantitatively water tank (12) is positioned at upper rack, three road trickles are chewed and are positioned at directly over the treatment tube, are partial to winding side; Drying unit comprises: go up the following drier roll (15) of drier roll (14) and hot water capable of circulation, be installed on the frame, be positioned at treatment tube under the winding side (9) under; Oiling device (16) comprises long tubular oil groove, oiling roller, conducting wire pole composition, is positioned under the drier roll, and a series of square openings longitudinally left by oil groove, and oiling roller is positioned at opening part, partly is exposed to outside the oil groove; The waste silk gathering-device comprises that waste silk inhales silk and chew (17), compressed air line and waste silk case (21) and form, and the suction silk of " Wen Qiuli formula " is chewed (17) and is positioned at the oiling roller below, and waste silk case (21) then is positioned at the inboard of framework pillar; Seal wire spare (18) is positioned at waste silk again and inhales the below that silk is chewed (17), is installed on the frame; Winding assembly is positioned at below of winding side, and it comprises winding mechanism and builder, every one cover of winding head, and under seal wire spare, shaping mechanism then is arranged within the headstock; Pump shaft motor, draw-off godet motor, drier roll motor, oiling roller motor and the decelerator that is complementary thereof are installed in the headstock, drag the reducing motor of treatment tube, then are installed in the winding side frame top; Complete machine adopts three-phase alternating-current supply, frequency control and programmable control; To producing the position of pernicious gas, take whole closed institution, adopt hoisting type glass protecting window (10) in the spinning side, and exhaust system (13) is set.
2, continous mode viscose filament yarn spinning machine according to claim 1, it is characterized in that: the push-in reaction cabin forming tube assembly (6) in the filament spinning component, by reaction cabin back cover (24), chipware (23), reaction cabin glass fore shell (25), forming tube (26), spinneret cap (27) is formed, wherein spinneret cap (27) is contained in the front end of chipware (23), chipware (23) be loaded within the reaction cabin back cover (24) and with reaction cabin back cover (24) coaxial line, and can slide front and back, reaction cabin glass fore shell (25) is fitted in the front end of reaction cabin back cover (24), with reaction cabin back cover (24) coaxial line, forming tube (26) is fitted in the front end of reaction cabin glass fore shell (25) again, and it and reaction cabin back cover (24) also are coaxial lines.
3, the matching used repiece device of a kind of and continous mode viscose filament yarn spinning machine, it is characterized in that: it is made up of shell (28) and core pipe (29), shell (28) has three ports, compressed air inlet (30), shred suction opening (31) and core pipe engage mouth, core pipe (29) places within the shell (28), with shell (28) coaxial line, the outer end of core pipe (29) is delivery outlet (32), the inner ring-type nozzle that forms of its inner shred suction opening with shell (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97249887 CN2294967Y (en) | 1997-11-25 | 1997-11-25 | Continuous adhesive-applicating long-silk spinning maching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97249887 CN2294967Y (en) | 1997-11-25 | 1997-11-25 | Continuous adhesive-applicating long-silk spinning maching |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2294967Y true CN2294967Y (en) | 1998-10-21 |
Family
ID=33956668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97249887 Expired - Lifetime CN2294967Y (en) | 1997-11-25 | 1997-11-25 | Continuous adhesive-applicating long-silk spinning maching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2294967Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101775669B (en) * | 2009-12-18 | 2012-01-11 | 宜宾海丝特纤维有限责任公司 | Continuous spinning process for viscose coarse denier flat filament |
| CN103488119A (en) * | 2013-10-14 | 2014-01-01 | 江苏长乐纤维科技有限公司 | Control method for preventing POY (Pre-Oriented Yarn) fineness from generating midway variation |
| CN103603067A (en) * | 2013-12-04 | 2014-02-26 | 宜宾丝丽雅集团有限公司 | Spinning process of high-speed spinning machine |
| CN103628157A (en) * | 2013-12-04 | 2014-03-12 | 宜宾丝丽雅集团有限公司 | Spinning process of novel high-speed spinning machine |
| CN105316779A (en) * | 2015-11-25 | 2016-02-10 | 东华大学 | Spinning mechanism displacement device for large-scale electrostatic spinning |
| CN106591980A (en) * | 2016-12-30 | 2017-04-26 | 邯郸宏大化纤机械有限公司 | One-step chitosan fiber spinning device |
-
1997
- 1997-11-25 CN CN 97249887 patent/CN2294967Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101775669B (en) * | 2009-12-18 | 2012-01-11 | 宜宾海丝特纤维有限责任公司 | Continuous spinning process for viscose coarse denier flat filament |
| CN103488119A (en) * | 2013-10-14 | 2014-01-01 | 江苏长乐纤维科技有限公司 | Control method for preventing POY (Pre-Oriented Yarn) fineness from generating midway variation |
| CN103488119B (en) * | 2013-10-14 | 2015-12-23 | 江苏长乐纤维科技有限公司 | A kind of control method preventing variation in POY silk size way |
| CN103603067A (en) * | 2013-12-04 | 2014-02-26 | 宜宾丝丽雅集团有限公司 | Spinning process of high-speed spinning machine |
| CN103628157A (en) * | 2013-12-04 | 2014-03-12 | 宜宾丝丽雅集团有限公司 | Spinning process of novel high-speed spinning machine |
| CN103603067B (en) * | 2013-12-04 | 2016-01-20 | 宜宾丝丽雅集团有限公司 | Spinning process of high-speed spinning machine |
| CN105316779A (en) * | 2015-11-25 | 2016-02-10 | 东华大学 | Spinning mechanism displacement device for large-scale electrostatic spinning |
| CN106591980A (en) * | 2016-12-30 | 2017-04-26 | 邯郸宏大化纤机械有限公司 | One-step chitosan fiber spinning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |