Die for processing automobile interior trim panel
Technical Field
The utility model relates to the technical field of automobile interior trim panel processing, in particular to a mold for processing an automobile interior trim panel.
Background
Automotive interior trim panels are an important component of automotive interior trim that are mounted to various parts of the interior of an automobile, such as the interior door side, the instrument panel periphery, the seat back, the roof, and the like. The automobile seat has the functions of improving the attractiveness in the automobile, building a comfortable and luxurious driving environment and having certain functionality. With the development of the automobile industry, the automobile interior trim panel is increasingly humanized and personalized in design, and aims to display a unique style while guaranteeing the quality so as to meet the diversified demands of the market.
In general, an automobile interior trim board is a plastic part, so that the automobile interior trim board is processed in an injection molding mode, and in order to ensure smooth demolding after molding, before injection molding, an operator needs to spray a release agent on the surface of a mold, but the manual spraying efficiency is low, the spraying is uneven, and the follow-up demolding effect is poor easily.
Disclosure of utility model
The utility model aims to provide a die for processing an automotive trim panel, which effectively solves the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions.
The utility model provides a mould is used in processing of automotive interior plaque, includes the U-shaped frame, and the die is installed to the one side inner wall of U-shaped frame, and the opposite side inner wall of U-shaped frame is provided with the terrace die, and the surface mounting of U-shaped frame has the pneumatic cylinder, and the tip and the terrace die of the flexible end of pneumatic cylinder are connected. A hollow pipe is arranged below the transverse plate at the top of the U-shaped frame through a translation mechanism, the hollow pipe is arranged between the female die and the male die, and a plurality of atomizing spray heads are arranged on the outer surfaces of two sides of the hollow pipe along the vertical direction. The top of the U-shaped frame is provided with a spraying mechanism which can inject release agent into the hollow tube.
Therefore, through the arrangement of the translation mechanism and the spraying mechanism, the hollow pipe can be driven to move at uniform speed between the female die and the hollow pipe, and the release agent can be uniformly sprayed on the surfaces of the female die and the male die from the atomizing nozzle, so that the purpose of automatic spraying is realized, the spraying is uniform, and the demolding effect is good.
Further, the translation mechanism comprises a through groove formed in the transverse plate at the top of the U-shaped frame, a sliding block is slidably arranged in the through groove, and the hollow tube is arranged on the lower surface of the sliding block. The threaded rod is connected between the inner walls of the two sides of the through groove in a rotating mode, penetrates through the inside of the sliding block and is in threaded connection with the sliding block, a servo motor is mounted on the side surface of the U-shaped frame, and an output shaft of the servo motor is connected with the threaded rod. A limiting rod is connected between the inner walls of the two sides of the through groove, and the sliding block is slidably arranged on the limiting rod.
Further, the spraying mechanism comprises a liquid storage tank arranged at the top of the U-shaped frame, a pump body is arranged on the outer surface of the liquid storage tank, an extraction pipe is connected with the input end of the pump body, and the end part of the extraction pipe extends to the lower side of the inside of the liquid storage tank. The output of the pump body is connected with a hose, the end of the hose is connected with the upper surface of the sliding block, and the hose is communicated with the hollow pipe.
Further, the collecting box is installed to the both sides inner wall of U-shaped frame, and the surface mounting of collecting box has the fluid-discharge tube, and the inside of fluid-discharge tube is provided with the valve.
Further, the inside of collecting box is detachably provided with the filter screen.
Further, the cylinder is installed to the surface mounting of U-shaped frame, and the I-shaped template is installed to the tip of the flexible end of cylinder, and the four corners department of I-shaped template all is connected with the ejector pin, and the through-hole has all been seted up to the inside four corners department of die, and the ejector pin sets up in the through-hole.
Further, a guide post is arranged on one side of the male die, which is away from the female die, and the end part of the guide post penetrates through the other side of the U-shaped frame in a sliding manner.
Compared with the prior art, the utility model has the following beneficial effects.
1. According to the utility model, through the arrangement of the translation mechanism and the spraying mechanism, the hollow pipe can be driven to move between the female die and the hollow pipe at uniform speed, so that the release agent can be uniformly sprayed on the surfaces of the female die and the male die from the atomizing nozzle, the purpose of automatic spraying is realized, the spraying is uniform, and the demolding effect is good.
2. According to the utility model, due to the arrangement of the collecting box, the female die and the male die are arranged vertically, and after the release agent is sprayed on the surfaces of the female die and the male die, the excessive release agent can flow downwards under the action of gravity and drop into the collecting box, so that the purpose of recycling the release agent is achieved, the loss is reduced, and the resource utilization rate is improved.
Drawings
FIG. 1 is a perspective view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the translation mechanism and the spraying mechanism of the present utility model;
FIG. 3 is a schematic diagram of the structure of the female die in the utility model;
fig. 4 is a schematic cross-sectional view of the collecting box according to the present utility model.
In the figure, 1, a U-shaped frame; 101, female die, 102, male die, 103, hydraulic cylinder, 104, hollow tube, 105, atomization nozzle, 2, translation mechanism, 201, through slot, 202, slide block, 203, threaded rod, 204, servo motor, 205, limit rod, 3, spraying mechanism, 301, liquid storage tank, 302, pump body, 303, hose, 4, collection box, 401, liquid discharge tube, 402, valve, 5, filter screen, 6, cylinder, 601, I-shaped plate, 602, ejector rod, 603, through hole, 7, guide post.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the mold for processing an automotive trim panel provided by the utility model comprises a U-shaped frame 1, wherein a female mold 101 is arranged on the inner wall of one side of the U-shaped frame 1, a male mold 102 is arranged on the inner wall of the other side of the U-shaped frame 1, a hydraulic cylinder 103 is arranged on the outer surface of the U-shaped frame 1, and the end part of the telescopic end of the hydraulic cylinder 103 is connected with the male mold 102. A hollow tube 104 is arranged below the top transverse plate of the U-shaped frame 1 through a translation mechanism 2, the hollow tube 104 is arranged between the female die 101 and the male die 102, and a plurality of atomizing nozzles 105 are arranged on the outer surfaces of two sides of the hollow tube 104 along the vertical direction. The top of the U-shaped frame 1 is provided with a spraying mechanism 3 capable of injecting a release agent into the hollow tube 104.
When the die is used, the hollow tube 104 is driven to move between the die 101 and the hollow tube 104 at uniform speed through the translation mechanism 2, in the moving process of the die, the release agent is injected into the hollow tube 104 through the spraying mechanism 3, and then the release agent is uniformly sprayed on the surfaces of the die 101 and the male die 102 through the atomizing nozzles 105 on two sides, so that the purpose of automatic spraying is realized, the spraying is uniform, and the release effect is good.
After the hollow tube 104 moves to the end, it is positioned outside the female die 101 and the male die 102, at this time, the hydraulic cylinder 103 is started to drive the male die 102 and the female die 101 to be closed, then injection liquid is injected between the female die 101 and the male die 102 through an injection tube (not shown in the figure) on the outer surface of the male die 102, after the injection liquid is cooled and shaped, the male die 102 is opened, and at this time, the product can be easily taken out.
Preferably, the translation mechanism 2 comprises a through groove 201 formed on a transverse plate at the top of the U-shaped frame 1, a sliding block 202 is slidably arranged in the through groove 201, and the hollow tube 104 is arranged on the lower surface of the sliding block 202. A threaded rod 203 is rotatably connected between the inner walls of the two sides of the through groove 201, the threaded rod 203 penetrates through the inside of the sliding block 202 and is in threaded connection with the sliding block, a servo motor 204 is mounted on the side surface of the U-shaped frame 1, and an output shaft of the servo motor 204 is connected with the threaded rod 203. A limiting rod 205 is connected between the inner walls of the two sides of the through groove 201, and the sliding block 202 is slidably arranged on the limiting rod 205.
When the servo motor 204 is started, it drives the threaded rod 203 to rotate, and as the sliding block 202 is driven by the joint limiting action of the inner wall of the through groove 201 and the limiting rod 205, the sliding block can horizontally move along the length direction of the threaded rod 203, so as to drive the hollow tube 104 to horizontally move between the female die 101 and the male die 102 at uniform speed.
Preferably, the spraying mechanism 3 comprises a liquid storage tank 301 arranged at the top of the U-shaped frame 1, a pump body 302 is arranged on the outer surface of the liquid storage tank 301, an extraction pipe is connected to the input end of the pump body 302, and the end part of the extraction pipe extends to the lower side inside the liquid storage tank 301. The output end of the pump body 302 is connected with a hose 303, an end of the hose 303 is connected with the upper surface of the slider 202, and the hose 303 is communicated with the hollow tube 104.
The top of liquid storage tank 301 is provided with the filling opening, and the inside of filling opening is provided with the closing cap, adds the release agent in the liquid storage tank 301, when the pump body 302 is started, can take out the release agent in the liquid storage tank 301 and pour into hollow tube 104 through hose 303, realizes spraying's purpose.
The liquid level sensor (not shown in the figure) is further arranged in the liquid storage tank 301 and is used for monitoring the residual amount of the release agent in real time, so that the release agent can be conveniently and timely supplemented by an operator, the continuous supply of the release agent is ensured, and the condition that the pump body 302 idles is avoided.
Preferably, the collecting box 4 is installed on the inner walls of the two sides of the U-shaped frame 1, the liquid discharge pipe 401 is installed on the outer surface of the collecting box 4, and the valve 402 is arranged in the liquid discharge pipe 401.
Through the setting of collecting box 4, because die 101 and terrace die 102 are vertical setting, after the release agent sprays at die 101 and terrace die 102 surface, unnecessary release agent can flow downwards and drop in collecting box 4 under the action of gravity to play the purpose to release agent recycle, reduce the loss, improve resource utilization.
Preferably, the inside of the collecting box 4 is detachably provided with a filter screen 5.
The filter screen 5 prevents the generated chips from falling into the collection box 4 during the process, affecting the purity of the release agent collected therein.
Preferably, the cylinder 6 is installed on the outer surface of the U-shaped frame 1, the I-shaped plate 601 is installed at the end part of the telescopic end of the cylinder 6, the ejector rods 602 are connected to four corners of the I-shaped plate 601, through holes 603 are formed in four corners of the inner part of the female die 101, and the ejector rods 602 are arranged in the through holes 603.
When the cylinder 6 is started, the telescopic end of the cylinder drives the I-shaped plate 601 to be close to the U-shaped frame 1, and then the ejector rods 602 can be driven to extend out of the through holes 603, so that the product is ejected out, the purpose of quick demolding is achieved, the stress of the product during ejection is uniform through the arrangement of the four ejector rods 602, and the integrity of the product is guaranteed.
Preferably, a guide post 7 is mounted on the side of the male die 102 facing away from the female die 101, and the end of the guide post 7 is slid through to the other side of the U-shaped frame 1.
Through the setting of guide post 7, can play the effect of supporting the direction to terrace die 102, make it can be accurate with die 101 closure together, avoid appearing the condition that the injection molding liquid leaked.
Standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional modes in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that details are not described in detail in the specification, and the utility model belongs to the prior art known to the person skilled in the art.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.