CN224209605U

CN224209605U - Flange terminal surface is polished and is kept off material protection device with iron fillings

Info

Publication number: CN224209605U
Application number: CN202521093479.8U
Authority: CN
Inventors: 陆肖康
Original assignee: Suzhou Jiguang Mould Manufacturing Co ltd
Current assignee: Suzhou Jiguang Mould Manufacturing Co ltd
Priority date: 2025-05-30
Filing date: 2025-05-30
Publication date: 2026-05-08
Anticipated expiration: 2035-05-30

Abstract

The utility model provides an iron filings blocking protection device for polishing a flange end face, which comprises a blocking material frame, a polishing part, a supporting table and an iron filings storage bin, wherein the blocking material frame is of a hollow structure, a polishing cavity for providing a polishing space for the flange end face is arranged in the blocking material frame, a group of partition boards for supporting the lower end of the blocking material frame are arranged at the lower end of the blocking material frame, a group of upper bin gates for opening and closing the front end of the polishing cavity are arranged at the front side of the blocking material frame, and a group of supporting tables for supporting flange workpieces are arranged in the middle position inside the polishing cavity.

Description

Flange terminal surface is polished and is kept off material protection device with iron fillings

Technical Field

The utility model belongs to the technical field of flange polishing, and relates to an iron filings blocking protection device for flange end face polishing.

Background

The defect that the existing flange piece exists in the aspect of polishing scrap iron splashing is mainly reflected in that scrap iron generated in the polishing process cannot be effectively controlled, so that the scrap iron splashes onto an operator, onto the surface of equipment or into the surrounding environment, the safety and the health of the operator are affected, the equipment is possibly damaged, and the cleaning workload is increased. These disadvantages are caused by the lack of adequate protection in conventional sanding techniques and the manner of contact between the sanding tool and the flange member resulting in the scattering of scrap iron around under high speed rotation and friction. Conventional methods of treatment include the use of protective shields, wearing protective clothing, providing isolation barriers, and periodic cleaning of work areas, among others. However, these methods have drawbacks in that the protective cover may limit the operation view and flexibility, the protective clothing may have safety hazards due to high temperature and spark, and the isolation barrier may affect the operation efficiency, so that there is a need for a scrap iron shielding protection device for flange end face grinding to solve the above problems.

Disclosure of utility model

Aiming at the defects in the prior art, the utility model aims to provide an iron filings blocking protection device for polishing the flange end face, which solves the problems in the prior art.

The scrap iron material blocking and protecting device for flange end face polishing comprises a material blocking frame and a scrap storage bin, wherein the material blocking frame is of a hollow structure, a polishing cavity for providing polishing space for the flange end face is arranged in the material blocking frame, a group of partition plates for supporting the lower end of the material blocking frame are arranged at the lower end of the material blocking frame, and a group of upper bin gates for opening and closing the front end of the polishing cavity are arranged at the front side of the material blocking frame;

The polishing device comprises a flange workpiece, and is characterized in that a group of supporting tables for supporting the flange workpiece are arranged in the middle position inside the polishing cavity, a group of polishing parts for adjusting up-and-down movement of the polishing device are arranged on the rear side of the supporting tables, each polishing part comprises an upper supporting seat and a polishing installation head, the lower ends of the upper supporting seats are fixedly connected with a partition plate through bolts, a group of guide electric cylinders for driving a movable seat to move up and down are arranged inside the upper supporting seats, a group of front movable rails for guiding and moving the movable seat are arranged on the front side of the upper supporting seats, and a group of movable seats for driving a motor to move up and down are arranged on the outer sides of the front movable rails.

As a preferred implementation mode, a front side of the movable seat is provided with a group of motors for providing rotary power for the polishing installation head, the lower end of each motor is provided with a group of polishing installation heads for installing polishing devices, in actual use, the upper bin gate is opened before operation, a flange workpiece to be processed is placed on the supporting table and fixed through the side clamping component, the guide cylinder is started to drive the movable seat to move downwards along the front movable rail, the polishing installation heads are enabled to contact with the flange end face, the motors drive the polishing devices to rotate for polishing operation, the closed polishing cavity formed by the material blocking frame can effectively block scrap splashing, the baffle plate is matched with the scrap storage bin to collect scraps, the lower bin gate is convenient for centralized cleaning, the material guiding pump can cool and rinse a polishing area in the polishing process, scrap is restrained from scattering, after the processing is completed, the guide cylinder is lifted to polish the component to reset, the side clamping component is loosened to take out the workpiece, the caster is moved to enable the device to be convenient for position adjustment, the whole set of flow is cooperated with the functional components through the material blocking frame structure, and the unification of safety protection and high-efficiency production is realized.

As a preferred implementation mode, the supporting table comprises a lower supporting seat and a push head, a group of positioning rails for guiding movement of the second moving seat are arranged on the front side of the lower supporting seat, a group of second moving seats for driving the second electric cylinder to move up and down are arranged on the outer sides of the positioning rails, and the second moving seats are mutually embedded with the positioning rails.

As a preferred implementation mode, the upper end of the electric cylinder II is provided with a group of push heads for driving the placing plate to move up and down, the upper end of the push heads is provided with a group of placing plates for placing flange workpieces, and the placing plates are fixedly connected with the push heads.

As a preferred implementation mode, the left side and the right side of the placing plate are respectively provided with a group of side clamping components for clamping the flange workpiece, each side clamping component comprises a side electric cylinder and an arc chuck, and the front side and the rear side of the supporting table are respectively provided with a group of chip guiding grooves for cleaning and guiding the polishing chips.

As a preferred implementation mode, two groups of chip guide grooves are arranged at the lower ends of the chip guide grooves, a group of chip storage bins for storing polishing chips of the flange workpieces are arranged at the front sides of the chip storage bins, and a group of lower bin gates for manual cleaning are arranged at the front sides of the chip storage bins.

As a preferred embodiment, deposit bits storehouse rear side and be equipped with a set of derivation charge pump that is used for taking out work piece, it is equipped with a plurality of groups of removal truckles that are convenient for install and remove to deposit bits storehouse lower extreme, in the in-service use, first start the lift of electric cylinder two drive push heads and place the dish to suitable height, place the flange work piece on the dish, side electric cylinder drives arc chuck self-holding work piece, the location rail ensures that the movable seat is two stable to go up and down, make work piece accurate location to the position of polishing, the part of polishing drives the installation head rotation of polishing through the motor, process the flange terminal surface, lead the bits groove and collect the piece of splashing in real time and guide and deposit bits storehouse, it promotes collection efficiency to lead the tiny iron fillings of discharge pump auxiliary suction, the finished product can be taken out to the side clamp part release, the storehouse door is convenient for regularly clear up deposit bits storehouse in, remove the truckle makes equipment can nimble adjustment station, the flow is fixed through the supporting bench lift, the cooperation of side clamp fixed and piece recovery system, realize high-efficient accurate and clean production's integrated operation.

After the technical scheme is adopted, the flange workpiece to be processed is placed on the supporting table and fixed through the side clamping component, the guide electric cylinder is started to drive the movable seat to move downwards along the front movable rail, the polishing installation head is enabled to contact with the end face of the flange, the motor drives the polishing tool to rotate for polishing operation, the sealed polishing cavity formed by the material blocking frame can effectively block splashed scrap iron, the baffle plate is matched with the scrap storage bin to collect scrap iron, the lower bin gate is convenient for centralized cleaning, the material guiding pump can cool and rinse a polishing area in the polishing process, scrap iron scattering is restrained, after the processing is completed, the guide electric cylinder is used for lifting the polishing component to reset, the side clamping component is loosened to take out the workpiece, the movable caster wheel enables the device to be convenient for position adjustment, and the whole set of process is coordinated with the functional component through the material blocking frame structure to realize the unification of safety protection and efficient production;

through placing flange work piece on the dish, side electric jar drives arc chuck self-holding work piece, the location rail ensures to remove seat two and stably go up and down, make the accurate location of work piece to polishing the position, the part of polishing is rotatory through the motor drive installation head of polishing, process the flange terminal surface, lead the bits groove and collect the piece that splashes in real time and lead into and deposit the bits storehouse, it promotes collection efficiency to lead the tiny iron fillings of the supplementary suction of discharging pump, electric jar two descends and resets after the processing is accomplished, side clamp part loosens and can take out the finished product, lower bin gate is convenient for regularly clear up deposit bits in the bits storehouse, remove the truckle and make equipment can nimble adjustment station, the whole process passes through the supporting bench lift location, the cooperation of side clamp fixed and piece recovery system, realize high-efficient accurate polishing and clean production's integrated operation.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic diagram of a left oblique front side overlook structure of a scrap iron blocking protection device for flange end surface polishing;

FIG. 2 is a schematic top view of the left oblique front side of a grinding part of the scrap iron blocking protection device for grinding flange end surfaces;

FIG. 3 is a schematic diagram of a right side view of a baffle plate in the scrap iron blocking and protecting device for polishing the end face of a flange;

FIG. 4 is a schematic diagram of a right-side view of the inside of a supporting table in the scrap iron blocking and protecting device for polishing the end face of a flange;

FIG. 5 is a schematic diagram showing the right-side view of the inside of a grinding part in the scrap iron shielding and protecting device for grinding the flange end face;

in the figure, a material blocking frame 100-a material blocking frame 110-an upper bin gate, a 120-a partition plate 130-a lower bin gate, 140-a movable caster wheel, a 150-a material guiding pump, a 160-polishing part, a 170-side clamping part, a 180-a supporting table and a 190-chip storage bin;

16 a-an upper supporting seat, 16 b-a front movable rail, 16 c-a first movable seat, 16 d-a motor and 16 e-a polishing installation head;

18 a-lower support seat, 18 b-positioning rail, 18 c-second moving seat, 18 d-second electric cylinder and 18 e-push head.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, as a first embodiment of the present utility model:

The scrap iron material blocking and protecting device for polishing the flange end surface comprises a material blocking frame 100, a polishing component 160, a supporting table 180 and a scrap storage bin 190, wherein the material blocking frame 100 is of a hollow structure, a polishing cavity for providing a polishing space for the flange end surface is arranged in the material blocking frame 100, a group of partition plates 120 for supporting the lower end of the material blocking frame 100 are arranged at the lower end of the material blocking frame 100, and a group of upper bin doors 110 for opening and closing the front end of the polishing cavity are arranged at the front side of the material blocking frame 100;

The middle position in the polishing cavity is provided with a group of supporting tables 180 for supporting flange workpieces, the rear side of each supporting table 180 is provided with a group of polishing components 160 for adjusting the polishing tool in an up-down moving mode, each polishing component 160 comprises an upper supporting seat 16a and a polishing installation head 16e, the lower end of each upper supporting seat 16a is fixedly connected with the corresponding partition plate 120 through bolts, a group of guide cylinders for driving the corresponding movable seat 16c to move up and down are arranged in the upper supporting seats 16a, the front side of each upper supporting seat 16a is provided with a group of front movable rails 16b for guiding and moving the corresponding movable seat 16c, and a group of movable seats 16c for driving the corresponding motor 16d to move up and down are arranged on the outer sides of the corresponding front movable rails 16 b.

The front side of the movable seat I16 c is provided with a group of motors 16d for providing rotary power for the polishing installation heads 16e, the lower ends of the motors 16d are provided with a group of polishing installation heads 16e for installing polishing tools, in actual use, the upper bin gate 110 is opened before operation, a flange workpiece to be processed is placed on the supporting table 180 and fixed through the side clamping component 170, the guide cylinder is started to drive the movable seat I16 c to move downwards along the front movable rail 16b, the polishing installation heads 16e are enabled to contact with the flange end face, the motors 16d drive the polishing tools to rotate for polishing operation, the closed polishing cavity formed by the material blocking frame 100 can effectively block scrap splashing, the baffle plate 120 is matched with the scrap storage bin 190 to collect scraps, the lower bin gate 130 is convenient for centralized cleaning, the material guiding pump 150 can cool and rinse a polishing area, meanwhile, scrap scattering is restrained, after finishing processing, the guide cylinder is used for lifting the polishing component 160 to reset, the side clamping component 170 is loosened, the workpiece is taken out, the movable caster 140 enables the device to be convenient for position adjustment, and the whole process is matched with functional components through the structure of the material blocking frame 100, and the uniform production of safety protection and high efficiency are realized.

Referring to fig. 1-5, as a second embodiment of the present utility model, further, based on the above description, the supporting table 180 includes a lower supporting seat 18a and a push head 18e, a set of positioning rails 18b for guiding the second moving seat 18c are disposed on the front side of the lower supporting seat 18a, a set of second moving seat 18c for driving the second electric cylinder 18d to move up and down is disposed on the outer side of the positioning rails 18b, and the second moving seat 18c and the positioning rails 18b are engaged with each other.

The upper end of the second electric cylinder 18d is provided with a group of push heads 18e for driving the placing plate to move up and down, the upper end of the push heads 18e is provided with a group of placing plates for placing flange workpieces, and the placing plates are fixedly connected with the push heads 18 e.

The left side and the right side of the placing plate are respectively provided with a group of side clamping components 170 for clamping the flange workpiece, each side clamping component 170 comprises a side electric cylinder and an arc chuck, and the front side and the rear side of the supporting table 180 are respectively provided with a group of chip guiding grooves for cleaning and guiding polishing chips.

The lower ends of the two groups of chip guide grooves are provided with a group of chip storage bins 190 for storing polishing chips of the flange workpieces, and the front sides of the chip storage bins 190 are provided with a group of lower bin gates 130 for manual cleaning.

The rear side of the chip storage bin 190 is provided with a group of guide pumps 150 used for extracting workpiece chips, the lower end of the chip storage bin 190 is provided with a plurality of groups of movable casters 140 which are convenient for moving, in actual use, the electric cylinder II 18d is started firstly to drive the push head 18e to lift the placing disc to a proper height, a flange workpiece is placed on the placing disc, the side electric cylinder drives the arc-shaped chuck to automatically clamp the workpiece, the positioning rail 18b ensures the stable lifting of the movable seat II 18c, the workpiece is accurately positioned to a polishing position, the polishing part 160 drives the polishing installation head 16e to rotate through the motor 16d, flange end faces are processed, the splashed chips are collected in real time by the chip guide grooves and are led into the chip storage bin 190, the guide pumps 150 assist in sucking tiny chips to improve the collection efficiency, the electric cylinder II 18d is lowered and reset after the processing is finished, the side clamping part 170 is loosened to take out finished products, the lower bin door 130 is convenient for periodically cleaning accumulated chips in the chip storage bin 190, the movable casters 140 enable the equipment to flexibly adjust stations, and the whole process is positioned through the lifting positioning of the supporting table 180, the side clamping fixing and the coordinated operation of the efficient polishing and clean production.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The scrap iron material blocking and protecting device for polishing the flange end face comprises a material blocking frame (100), a polishing component (160), a supporting table (180) and a scrap storage bin (190), and is characterized in that the material blocking frame (100) is of a hollow structure, a polishing cavity for providing a polishing space for the flange end face is arranged in the material blocking frame, a group of partition plates (120) for supporting the lower end of the material blocking frame are arranged at the lower end of the material blocking frame (100), and a group of upper bin gates (110) for opening and closing the front end of the polishing cavity are arranged at the front side of the material blocking frame (100);

The polishing device comprises a polishing cavity, wherein a support table (180) for supporting a flange workpiece is arranged in the middle of the polishing cavity, a polishing part (160) for adjusting the polishing tool to move up and down is arranged on the rear side of the support table (180), the polishing part (160) comprises an upper support seat (16 a) and a polishing mounting head (16 e), the lower end of the upper support seat (16 a) is fixedly connected with a partition plate (120) through bolts, a group of guide electric cylinders for driving a first movable seat (16 c) to move up and down are arranged in the upper support seat (16 a), a group of front movable rails (16 b) for guiding the first movable seat (16 c) to move are arranged on the front side of the upper support seat (16 a), and a group of first movable seats (16 c) for driving a motor (16 d) to move up and down are arranged on the outer side of the front movable rails (16 b).

2. The scrap iron blocking and protecting device for polishing a flange end face according to claim 1, wherein a group of motors (16 d) for providing rotary power for polishing installation heads (16 e) are arranged on the front side of the first movable seat (16 c), and a group of polishing installation heads (16 e) for installing polishing tools are arranged at the lower ends of the motors (16 d).

3. The scrap iron blocking and protecting device for polishing end faces of flanges according to claim 2, wherein the supporting table (180) comprises a lower supporting seat (18 a) and a push head (18 e), a group of positioning rails (18 b) for guiding movement of a second moving seat (18 c) are arranged on the front side of the lower supporting seat (18 a), a group of second moving seat (18 c) for driving a second electric cylinder (18 d) to move up and down is arranged on the outer side of the positioning rails (18 b), and the second moving seat (18 c) and the positioning rails (18 b) are mutually embedded.

4. The scrap iron material blocking and protecting device for polishing end faces of flanges, as set forth in claim 3, is characterized in that a group of pushing heads (18 e) for driving the placing plates to move up and down are arranged at the upper ends of the second electric cylinders (18 d), a group of placing plates for placing flange workpieces are arranged at the upper ends of the pushing heads (18 e), and the placing plates are fixedly connected with the pushing heads (18 e).

5. The scrap iron blocking and protecting device for polishing end faces of flanges, as set forth in claim 4, characterized in that a set of side clamping parts (170) for clamping flange workpieces are respectively arranged on the left side and the right side of the placing plate, the side clamping parts (170) comprise side electric cylinders and arc chucks, and a set of scrap guiding grooves for guiding polishing scraps into the front side and the rear side of the supporting table (180) are respectively arranged on the front side and the rear side of the supporting table.

6. The scrap iron blocking and protecting device for polishing flange end surfaces according to claim 5, wherein a group of scrap storage bins (190) for storing polishing scraps of flange workpieces are arranged at the lower ends of the two groups of scrap guide grooves, and a group of lower bin gates (130) for manual cleaning are arranged at the front sides of the scrap storage bins (190).

7. The scrap iron blocking and protecting device for polishing the end face of a flange according to claim 6, wherein a group of material guiding pumps (150) for pumping out scraps of a workpiece are arranged on the rear side of the scrap storage bin (190), and a plurality of groups of movable casters (140) which are convenient for moving are arranged at the lower end of the scrap storage bin (190).