Cable winding machine based on cable production
Technical Field
The utility model relates to the technical field of cable processing, in particular to a cable winder based on cable production.
Background
The cable is a material for electric power, communication and related transmission, and is wound on the surface of a winding drum after winding by adopting a mode that the winding drum is driven to rotate by a cable winding machine in the current cable production and processing process, and the cable is separated from the winding machine together with the winding drum after winding is finished.
Through searching, the prior patent (bulletin number: CN 221625444U) discloses a cable winding machine based on cable production, in the use, the motor drives the rotating rod to rotate, the rotating rod drives the winding drum to rotate through the rectangular rod to wind the cable, meanwhile, the rotating rod drives the reciprocating screw rod to rotate through the belt pulley and the transmission belt, and the reciprocating screw rod drives the transmission drum to reciprocate left and right through the threaded sleeve and the sliding plate, so that the transmission drum can guide the cable in a left and right reciprocating manner, the cable can be uniformly wound on the surface of the winding drum, the winding drum can be effectively utilized more comprehensively, and the use effect of the winding drum is ensured. However, the inventor finds that the cable winding machine has the following problems in the prior art that after the cable winding is finished, the winding drum is separated from the rectangular rod, then a new winding drum is installed on the surface of the rectangular rod, and then the cable winding operation can be performed again.
In view of the above, the present utility model proposes a cable winder based on cable production to solve this problem.
Disclosure of utility model
In order to overcome the defects in the prior art, the utility model provides a cable winding machine based on cable production, which solves the problems in the prior art.
The utility model provides a cable winder based on cable production, which comprises a base and a winding drum, wherein a driving box is fixedly arranged on the upper surface of the base, a change shaft is rotatably connected to the top of the driving box, a change assembly is arranged between the driving box and the change shaft, a change plate is fixedly arranged on the top of the change shaft, the left side and the right side of the change plate are respectively divided into a winding station and a feeding station and a discharging station, the left side and the right side of the change plate are respectively rotationally connected with a turntable, a rectangular shaft is arranged on the surface of the turntable, a rectangular hole is formed in the center of the winding drum, the winding drum is sleeved on the surface of the rectangular shaft through the rectangular hole, and the rectangular shaft on one side of the surface of the base corresponding to the winding station is provided with the winding assembly;
The exchange assembly comprises a stepping motor fixedly mounted on the surface of the driving box, an output shaft of the stepping motor extends to the inside of the driving box and is fixedly provided with a worm, the bottom end of the exchange shaft extends to the inside of the driving box and is fixedly provided with a worm wheel, and the worm is meshed with the worm wheel.
The winding assembly comprises an installation frame welded on the surface of a base, a hydraulic rod is embedded on the surface of the installation frame, a connecting plate is fixedly arranged at the telescopic end of the hydraulic rod, a winding motor is fixedly arranged on the right side of the connecting plate, a rectangular sleeve is fixedly arranged on an output shaft of the winding motor and is matched with the rectangular shaft, the rectangular sleeve is driven to be clamped with the rectangular shaft through extension of the hydraulic rod at a winding station, and then the rectangular shaft is driven to rotate through the winding motor, so that a winding drum is driven to rotate, and the purpose of winding a cable is achieved.
According to the technical scheme, the anti-torsion connecting device is characterized in that the limiting slide rod is fixedly arranged on the surface of the connecting plate and is in sliding connection with the mounting frame, the limiting slide rod is arranged to limit the moving path of the connecting plate, the moving stability of the connecting plate is improved, and the telescopic end of the hydraulic rod can be prevented from twisting and protecting.
As further description of the technical scheme, the surface of the turntable is provided with a bearing seat, the rectangular shaft is rotationally connected with the turntable through the bearing seat, and the surface of the base is provided with a limiting blanking assembly corresponding to the winding drum.
According to the technical scheme, the limiting blanking assembly comprises a round table fixedly mounted on the upper surface of the base, an annular groove is formed in the upper surface of the round table, a plurality of supporting rollers are uniformly arranged on the inner wall of the annular groove, the bottom side of the winding drum is contacted with the surface of the supporting rollers, annular side strips for preventing the winding drum from being separated from the rectangular shaft are fixedly mounted on the side of the upper surface of the round table, the limiting blanking assembly further comprises a blanking notch formed in the surface of the round table, the blanking notch corresponds to the position of the feeding and blanking station, a blanking slideway is fixedly mounted on the round table in the blanking notch, when the winding drum moves to the position of the blanking notch, the rectangular shaft can deflect and incline through a bearing seat, the rectangular shaft can be rapidly separated from the rectangular shaft along the blanking slideway under the action of gravity, the effect of rapid blanking is achieved, the winding drum is horizontally supported by the supporting rollers, the annular side strips are used for limiting the winding drum, the winding drum is kept horizontally mounted on the surface of the rectangular shaft, and the rectangular sleeve is convenient to clamp the rectangular sleeve and the rectangular shaft to rotate to drive the winding drum to rotate to work.
According to the technical scheme, the guide assembly is arranged on the surface of the base corresponding to the winding station, the guide assembly comprises the guide frame fixedly arranged on the surface of the base, the surface of the guide frame is rotationally connected with the reciprocating screw rod, the surface of the guide frame is fixedly provided with the servo motor for driving the reciprocating screw rod to rotate, the surface of the reciprocating screw rod is in threaded connection with the guide cylinder, the center of the guide cylinder is reserved with the guide hole through which a cable passes, in the winding process, the cable passes through the guide hole, the reciprocating screw rod is driven to rotate by the servo motor, the left and right periodic swing of the guide cylinder can be driven, and therefore the cable can be uniformly wound on the surface of the winding cylinder, and the winding quality of the cable is ensured.
According to the technical scheme, the guide frame is characterized in that the surface of the guide frame is fixedly provided with the balance slide bar, the guide cylinder is connected with the balance slide bar in a sliding manner, and the balance slide bar is arranged to limit the moving path of the guide cylinder so as to ensure that the guide cylinder stably moves on the surface of the reciprocating screw rod.
The utility model has the technical effects and advantages that:
1. Compared with the prior art, this cable winding machine based on cable production, through setting up the subassembly of adjusting, in rolling station department, drive rectangle cover and rectangle axle chucking through the extension of hydraulic stem, then rotate through rolling motor drive rectangle axle, and then drive a rolling section of thick bamboo and rotate, realize carrying out the purpose of rolling processing to the cable, and in last unloading station department, can install new rolling section of thick bamboo at rectangle axle surface and take off the rolling section of thick bamboo that the rolling was accomplished, after single rolling action is accomplished, change the axle through step motor drive and rotate 180 degrees, can exchange two rectangle axles, thereby can carry out the last unloading action of rolling section of thick bamboo in the in-process of rolling, reduce the time that the rolling section of thick bamboo was dismantled and expend, thereby promote the efficiency of rolling processing.
2. Compared with the prior art, the cable winding machine based on cable production can limit the moving path of the connecting plate through the limiting slide rod, improve the moving stability of the connecting plate, prevent torsion and protect the telescopic end of the hydraulic rod, and when the winding drum moves to the position of the blanking notch, the rectangular shaft can deflect and incline through the bearing seat, and can be quickly separated from the rectangular shaft along the blanking slide way under the action of gravity, so that the effect of quick blanking is realized, and when the winding drum is far away from the blanking notch, the winding drum is horizontally supported by the supporting roller, the winding drum is limited by the annular edge, so that the winding drum is ensured to be horizontally mounted on the surface of the rectangular shaft, and the winding drum is conveniently driven to rotate by the follow-up rectangular sleeve and the rectangular shaft to perform winding work.
3. According to the cable winding machine based on cable production, in the winding process, the cable is arranged inside the guide hole in a penetrating mode, the reciprocating screw rod is driven to rotate through the servo motor, the guide cylinder can be driven to swing around periodically, accordingly, the cable can be uniformly wound on the surface of the winding cylinder, the quality of cable winding is ensured, and the moving path of the guide cylinder can be limited by the arrangement of the balance slide rod, so that stable movement of the guide cylinder on the surface of the reciprocating screw rod is ensured.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a schematic view of a perspective two-dimensional structure of the present utility model;
FIG. 3 is a schematic diagram of the front cross-section of the round table of the present utility model;
fig. 4 is a schematic view showing a top-down structure of the driving box of the present utility model.
The numerical control device comprises the following components of 1, a base, 2, a winding drum, 3, a driving box, 4, a replacement shaft, 5, a replacement plate, 6, a turntable, 7, a rectangular shaft, 8, a stepping motor, 9, a worm, 10, a worm wheel, 11, a mounting frame, 12, a hydraulic rod, 13, a connection plate, 14, a winding motor, 15, a rectangular sleeve, 16, a limit sliding rod, 17, a bearing seat, 18, a round table, 19, a supporting roller, 20, an annular edge strip, 21, a blanking slideway, 22, a guide frame, 23, a reciprocating screw rod, 24, a servo motor, 25, a guide drum, 26, a guide hole, 27 and a balance sliding rod.
Detailed Description
The embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the present utility model, and the configurations of the structures described in the following embodiments are merely examples, and a cable winder for producing a cable according to the present utility model is not limited to the structures described in the following embodiments, and all other embodiments obtained by a person skilled in the art without making any inventive effort are within the scope of the present utility model.
Referring to fig. 1 to 4, the utility model provides a cable winding machine based on cable production, which comprises a base 1 and a winding drum 2, wherein the whole cable winding machine is communicated with an external power control system when being installed and is controlled by an external controller.
The upper surface fixed mounting of base 1 has drive box 3, the top rotation of drive box 3 is connected with changes axle 4, be provided with between drive box 3 and the change axle 4 and exchange the subassembly, the top fixed mounting of changing axle 4 has change board 5, the left and right sides of change board 5 is separated respectively and is rolling station and last unloading station, and the left and right sides of change board 5 all rotates and is connected with carousel 6, the surface of carousel 6 is provided with rectangular shaft 7, rectangular hole has been seted up in the center department of a rolling section of thick bamboo 2, the surface at rectangular shaft 7 is established through rectangular hole cover to a rolling section of thick bamboo 2, the surface of base 1 corresponds the rectangular shaft 7 of rolling station one side and is provided with the rolling subassembly.
The exchange assembly comprises a stepping motor 8 fixedly arranged on the surface of the driving box 3, an output shaft of the stepping motor 8 extends to the inside of the driving box 3 and is fixedly provided with a worm 9, the bottom end of the exchange shaft 4 extends to the inside of the driving box 3 and is fixedly provided with a worm wheel 10, and the worm 9 is meshed with the worm wheel 10.
The winding assembly comprises an installation frame 11 welded on the surface of the base 1, a hydraulic rod 12 is embedded on the surface of the installation frame 11, a connecting plate 13 is fixedly arranged at the telescopic end of the hydraulic rod 12, a winding motor 14 is fixedly arranged on the right side of the connecting plate 13, a rectangular sleeve 15 is fixedly arranged on the output shaft of the winding motor 14, and the rectangular sleeve 15 is matched with the rectangular shaft 7.
This cable rolling machine based on cable production, through setting up rolling subassembly and adjusting the subassembly, in rolling station department, it drives rectangle cover 15 and the chucking of rectangle axle 7 to extend through hydraulic stem 12, then drive rectangle axle 7 through rolling motor 14 and rotate, and then drive receipts reel 2 and rotate, realize carrying out the purpose of rolling processing to the cable, and in last unloading station department, can install new receipts section of thick bamboo 2 at rectangle axle 7 surface and take off the receipts section of thick bamboo 2 that the rolling is accomplished, after single rolling is accomplished, through step motor 8 drive change axle 4 rotation 180 degrees, can exchange two rectangle axles 7, thereby can carry out receipts reel 2 unloading action in the in-process of rolling, reduce receipts reel 2 and dismantle the time that consumes, thereby promote the efficiency of rolling processing.
The surface of the connecting plate 13 is fixedly provided with a limit slide bar 16, and the limit slide bar 16 is in sliding connection with the mounting frame 11.
Further, by arranging the limit slide bar 16, the movement path of the engagement plate 13 can be limited, the movement stability of the engagement plate 13 is improved, and the telescopic end of the hydraulic rod 12 can be prevented from twisting and protecting.
The surface of carousel 6 is provided with bearing frame 17, and rectangular axle 7 passes through bearing frame 17 and carousel 6 rotation to be connected, and the surface of base 1 is provided with spacing unloading subassembly corresponding to winding drum 2.
The limiting blanking assembly comprises a round table 18 fixedly mounted on the upper surface of the base 1, an annular groove is formed in the upper surface of the round table 18, a plurality of supporting rollers 19 are uniformly arranged on the inner wall of the annular groove, the bottom side of the winding drum 2 is contacted with the surface of the supporting rollers 19, and an annular edge 20 for preventing the winding drum 2 from being separated from the rectangular shaft 7 is fixedly mounted on the side of the upper surface of the round table 18.
The limiting blanking assembly further comprises a blanking notch formed in the surface of the round table 18, the blanking notch corresponds to the feeding and blanking station, and the round table 18 is fixedly provided with a blanking slideway 21 in the blanking notch.
It is worth noting that, through setting up bearing frame 17 and spacing unloading subassembly, when the wind-up tube 2 moved to the unloading breach position, owing to lack the horizontal support effect of round platform 18 to wind-up tube 2 downside and annular strake 20 to wind-up tube 2's spacing effect, rectangular shaft 7 can deflect the slope through bearing frame 17, can follow unloading slide 21 and rectangular shaft 7 and break away from fast under the action of gravity, realize quick unloading's effect, and when wind-up tube 2 kept away from the unloading breach, utilize backing roll 19 to carry out horizontal support to wind-up tube 2, utilize annular strake 20 to carry out spacingly to wind-up tube 2, thereby ensure that wind-up tube 2 keeps the state of horizontal installation on rectangular shaft 7 surface, thereby be convenient for follow-up rectangular sleeve 15 and rectangular shaft 7 block drive wind-up tube 2 rotate and carry out the rolling work to the cable.
The surface of the base 1 is provided with a guide assembly corresponding to the winding station, the guide assembly comprises a guide frame 22 fixedly mounted on the surface of the base 1, a reciprocating screw rod 23 is rotatably connected to the surface of the guide frame 22, a servo motor 24 for driving the reciprocating screw rod 23 to rotate is fixedly mounted on the surface of the guide frame 22, a guide cylinder 25 is in threaded connection with the surface of the reciprocating screw rod 23, and a guide hole 26 through which a cable passes is reserved in the center of the guide cylinder 25.
It is worth to say that, in the winding process, the cable is worn to establish inside guiding hole 26, drives reciprocating lead screw 23 through servo motor 24 and rotates, can drive guide cylinder 25 and control periodic oscillation to can evenly wind the cable on winding cylinder 2 surface, ensure the quality of cable winding.
The surface of the guide frame 22 is fixedly provided with a balance slide bar 27, and the guide cylinder 25 is in sliding connection with the balance slide bar 27.
Further, by providing the balance slide bar 27, the movement path of the guide cylinder 25 can be restricted, and stable movement of the guide cylinder 25 on the surface of the reciprocating screw 23 can be ensured.
Finally, it should be noted that in the drawings of the disclosed embodiments of the present utility model, only the structures related to the embodiments of the present utility model are referred to, and other structures may refer to the general design, so that the same embodiment and different embodiments of the present utility model may be combined without conflict.