Foam scraps processing device for producing color steel foam composite board
Technical Field
The utility model relates to the technical field of house materials, in particular to a foam scraps treatment device for producing color steel foam composite boards.
Background
Color steel foam composite board is a heat-insulating composite enclosure board which is formed by compositing color coating steel plates or other panels, bottom plates and heat-insulating core materials through adhesives or foaming. The method comprises the steps of forming an upper-layer high-quality aluminum-zinc-plated color steel profiled plate and a lower-layer high-quality foam sandwich benzene plate in a composite mode through special color steel profiled plate equipment, wherein part of foam scraps fly out due to the fact that middle foam is pressurized in the extrusion process, static electricity is easily generated during extrusion between the equipment and the color steel plate, so that the outer surface of the color steel plate absorbs the foam scraps, attractive appearance is easily affected by the fact that the foam scraps are attractive when the color steel foam composite plate is sold and packaged, and meanwhile, a buyer can easily produce an idea of poor-quality foam, therefore, after the product is produced, the foam scraps are usually cleaned by manually holding a cleaning rod, due to the fact that in the mass production of sales in recent years, equipment is continuously operated for 24 hours, manual cleaning efficiency is low, workload is large, and after the foam scraps are cleaned, the foam scraps fall on the ground easily and float everywhere, later cleaning is very inconvenient, and working efficiency and factory area sanitation are greatly reduced.
Disclosure of Invention
The utility model mainly aims to solve the technical problems existing in the prior art and provides a foam scrap treatment device for producing a color steel foam composite board.
The foam scraps processing device for the production of the color steel foam composite board comprises a conveying device and a portal frame, wherein the conveying device is arranged between the portal frames, a movable cross beam is installed between the portal frames, a lifting mechanism is installed on the movable cross beam and used for lifting the movable cross beam, a first motor is installed on the movable cross beam, the output end of the first motor is connected with a cross-shaped cleaning rod, the output end of the first motor is connected with the intersection point of the cross-shaped cleaning rod, bristles are arranged at the bottom of the cleaning rod and are arranged above the conveying device, the bristles are made of antistatic materials, exhaust mechanisms are installed on two sides of the conveying device and are located on two sides of the bristles, the exhaust mechanisms comprise installation shells located on two sides of the conveying device, an installation frame is hollowed out in the installation shell and is provided with an opening close to one side of the conveying device, a sliding groove is formed in the surface of the installation shell, a mounting frame penetrates through the middle of the installation frame and is provided with a dust collecting bag facing the conveying device, one end of the installation shell is connected with a fan exhaust port, and the dust collecting bag is arranged at the middle cavity of the installation frame and the dust collecting bag faces the conveying device.
According to the technical scheme, the first motor drives the bristles to clean, and meanwhile, the fans on the two sides adsorb foam, so that the foam is stored in the dust collecting bag to be collected, and the height of the bristles can be adjusted through the lifting mechanism.
Further, elevating system includes first lead screw and second lead screw, first lead screw and second lead screw run through the movable cross beam respectively and with movable cross beam threaded connection, first lead screw and second lead screw top run through the portal frame, first gear and second gear are installed on first lead screw and second lead screw top, portal frame surface mounting has the second motor, second motor output is connected with drive gear, first gear, second gear and drive gear surface cover are equipped with the drive chain, the guide gear is installed in portal frame surface rotation, guide gear is located drive gear one side and drive chain surface meshing contact, guide gear is used for tightening up the drive chain, all gears are the straight gear.
According to the technical scheme, the first gear and the second gear are driven to rotate through the second motor and the transmission chain, so that the first screw rod and the second screw rod rotate to enable the movable cross beam to lift.
Further, the conveying device is a conveying belt, and a handle is installed at one end of the installation frame.
According to the technical scheme, the dust bag is conveyed more stably through the existing conveying belt structure, and the dust bag can be pulled out through the handle for cleaning.
Furthermore, air deflectors are arranged on two sides of the opening of the installation shell, and the two air deflectors are of a splayed structure.
According to the technical scheme, the wind force range of the fan is improved through the splayed structure of the wind deflector, so that the foam adsorption effect of the fan is improved.
Further, fixed blocks are arranged on inner side walls of two sides of the portal frame, and the bottom ends of the first screw rod and the second screw rod are rotationally connected with the fixed blocks.
According to the technical scheme, the stability of the first screw rod and the second screw rod is improved through the fixing block.
Compared with the prior art, the foam chip treatment device for producing the color steel foam composite board has the advantages that 1, the automatically cleaned bristles made of the antistatic material are arranged, foam on the color steel foam composite board can be effectively and continuously cleaned, the working efficiency is improved, meanwhile, the air suction mechanism is arranged, the foam can be further and effectively pumped into the dust collecting bag for collection treatment, the convenience in use is improved, a large amount of cleaning work in the later period is avoided, and therefore the sanitation level of a factory is improved, and 2, the lifting mechanism is arranged on the foam chip treatment device for producing the color steel foam composite board, so that the height of the bristles can be effectively adjusted according to the use requirement and the thickness of the color steel foam composite board, and the practicability of the foam chip treatment device for producing the color steel foam composite board is further improved.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is an enlarged view of the structure at A of FIG. 1;
FIG. 3 is an enlarged view of the structure at B of FIG. 1;
FIG. 4 is an enlarged view of the structure at C of FIG. 1;
FIG. 5 is a cross-sectional view of the dust bag structure of the present utility model;
The device comprises a conveying device 1, a portal frame 2, a movable cross beam 3, a first motor 4, a cleaning rod 5, a brush hair 6, a mounting shell 7, a sliding chute 8, a sliding groove 9, a mounting frame 10, a dust collecting bag 11, a fan 12, a first screw rod 13, a second screw rod 14, a first gear 15, a second gear 16, a second motor 17, a transmission gear 18, a transmission chain 19, a guide gear 20, a handle 21, an air deflector 22 and a fixed block.
Detailed Description
Referring to fig. 1-5, the present embodiment is a foam dust treatment device for producing color steel foam composite boards, a conveying device 1 is used for conveying color steel foam composite boards, a gantry 2 is used for installing cleaning structures and lifting mechanisms, the conveying device 1 is located between the gantry 2, a movable cross beam 3 is movably installed between the gantry 2, the top of the movable cross beam 3 is provided with a lifting mechanism, the lifting mechanism is used for lifting the movable cross beam 3, a first motor 4 is fixedly installed downwards on the movable cross beam 3, the output end of the first motor 4 is fixedly connected with a cross cleaning rod 5, the output end of the first motor 4 is connected with the intersection point of the cross cleaning rod 5, bristles 6 are arranged at the bottom of the cleaning rod 5 and are located above the conveying device 1, the bristles 6 are made of nylon antistatic materials, so that static electricity is not generated when cleaning foam dust, the cleaning effect is improved, the air draft mechanism is all installed to conveyor 1 both sides and is located brush hair 6 both sides, air draft mechanism is including the installation casing 7 that is located conveyor 1 both sides, installation casing 7 is rectangular form, installation casing 7 inside fretwork and be close to the one side of conveyor 1 and be equipped with the opening, installation casing 7 surface is equipped with spout 8 and the inside cavity intercommunication of installation casing 7, spout 8 internally mounted has mounting bracket 9, mounting bracket 9 is rectangular structure and the middle part link up and be the mouth font, mounting bracket 9 middle part cavity department fixed mounting has dust bag 10 and dust bag 10 sack orientation conveyor 1, installation casing 7 one end is connected with fan 11 air draft, fan 11 air draft parallel is located the one side of dust bag 10 and makes when fan 11 air draft produce the negative pressure to dust bag 10 sack department.
Further, elevating system includes first lead screw 12 and second lead screw 13, first lead screw 12 and second lead screw 13 run through movable cross beam 3 respectively and with movable cross beam 3 be threaded connection, first lead screw 12 and second lead screw 13 top run through portal frame 2, first gear 14 is installed at first lead screw 12 top while second gear 15 is installed at second lead screw 13 top, portal frame 2 surface mounting has second motor 16, second motor 16 output is connected with drive gear 17, first gear 14, second gear 15 and drive gear 17 surface cover are equipped with drive chain 18, portal frame 2 surface rotation installs guide gear 19, guide gear 19 is located drive gear 17 one side and diameter is less than drive gear 17, guide gear 19 meshes with drive chain 18 surface for drive chain 18 is tightened up the stability of drive chain 18 has been improved.
Further, the conveying device 1 is a conveying belt, and it should be noted that the conveying belt is a mature technology in the prior art, and can be directly purchased and used, and a handle 20 is welded at one end of the mounting frame 9, so that an operator can take out the inner dust collecting bag 10 conveniently.
Further, the air deflector 21 is welded at the opening of the installation shell 7, and the air deflector 21 is of a splayed structure, so that the negative pressure surface is improved, and the foam absorbing effect is improved.
Further, fixed blocks 22 are fixedly arranged on the inner side walls of the two sides of the portal frame 2, and the bottoms of the first screw rod 12 and the second screw rod 13 are rotationally connected with the fixed blocks 22, so that the stability and the bearing capacity of the first screw rod 12 and the second screw rod 13 are improved.
The working principle of the embodiment is that the color steel foam composite board is conveyed through the conveying device 1 when the color steel foam composite board is used, the second motor 16 is controlled to drive the transmission gear 17 to work, the transmission gear 17 drives the first gear 14, the second gear 15 and the guide gear 19 to rotate through the transmission chain 18, the effect of rotating the first screw rod 12 and the second screw rod 13 is achieved, when the first screw rod 12 and the second screw rod 13 rotate, rotary motion is carried out in the movable cross beam 3, the movable cross beam 3 is driven to lift, the bristles 6 are enabled to contact the color steel foam composite board, the first motor 4 and the fan 11 are started, the first motor 4 drives the cleaning rod 5 to rotate, the bristles 6 are enabled to clean the surface of the foam board, foam scraps are cleaned to two sides through the rotary force of the cleaning rod 5, meanwhile, the fan 11 generates negative pressure to sequentially pass through the dust collecting bag 10 and one side opening of the installation shell 7, the foam scraps are sucked into the dust collecting bag 10 for storage, when the dust collecting bag 10 is cleaned, the installation frame 9 is pulled out to one side through the installation frame 20, the dust collecting bag opening faces the conveying device 1, and the dust collecting bag 9 is plugged into the chute 8.