CN224141477U - A temperature-controlled prickly pear paste concentration device - Google Patents

Abstract

This utility model discloses a temperature-adjustable prickly pear extract concentration device, including a cylinder and a concentration tank. The cylinder drives a moving plate and related parts to rise and fall. The moving plate is connected to a cover plate via a sleeve and a spring to achieve sealing and buffering. A spiral tube circulates hot/cold fluid to regulate the temperature, and a motor drives the main shaft and spiral blades to achieve fluid circulation. Multiple drive structures are connected by upper and lower gear rings to drive the inner cylinder to rotate, ensuring stable force distribution at multiple points within the inner cylinder. Heating rods and stirring plates on the inner cylinder agitate the solution, enhancing heat exchange. The device, through a rationally designed solution delivery speed and the installation of baffles, prevents the solution from contacting the cover plate and overflowing. This device solves the problems of uneven temperature control, heat loss, poor stirring and heat exchange, easy damage to parts, and impact on product quality in traditional prickly pear extract concentration devices, thereby improving concentration efficiency and product quality.

Description

Can regulate and control temperature's roxburgh rose cream enrichment facility

Technical Field

The application relates to the technical field of concentration of roxburgh rose paste, in particular to a temperature-adjustable roxburgh rose paste concentration device.

Background

In the production process of the roxburgh rose paste, concentration is a key link, and the effect directly influences the quality and the production efficiency of the roxburgh rose paste. However, the existing roxburgh rose paste concentrating device has a plurality of problems. Firstly, in the aspect of temperature regulation, even heating of the Rosa roxburghii solution is difficult to realize by a plurality of traditional devices, so that partial areas are overheated or supercooled, the concentration effect is affected, and further the taste, the color and the nutrient content of the Rosa roxburghii paste are affected. And secondly, the problem of heat dissipation is more remarkable, and a large amount of heat is dissipated to the outside in the concentration process, so that the energy consumption is increased, the production cost is increased, and the temperature lifting efficiency and the heat preservation capability are reduced. Furthermore, the stirring and heat exchange effects are poor, and the stirring process can not effectively assist the heat exchange, so that the water evaporation speed is low, and the concentration time is long. In addition, the driving mode of the traditional device can cause uneven stress of parts, in the later period of concentration, along with the gradual change of the Rosa roxburghii solution into paste, the resistance is increased, partial parts are easily damaged due to overlarge stress, and the equipment maintenance cost and the downtime are increased. Finally, in the concentration process, the solution can splash on parts such as a cover plate and the like due to inertia or overflow upwards, so that the quality of the roxburgh rose paste is affected.

Therefore, research and development of the temperature-adjustable roxburgh rose paste concentrating device capable of solving the problems, realizing accurate temperature regulation and control, saving energy and preserving heat, strengthening stirring and heat exchange, prolonging the service life of equipment and ensuring the quality of products has important significance.

Disclosure of Invention

Aiming at the technical problems, the application solves the problems of uneven temperature regulation, heat dissipation and energy consumption and poor stirring and heat exchange effects in the prior art.

In order to achieve the aim, the temperature-adjustable roxburgh rose paste concentrating device comprises an air cylinder and a concentrating barrel, wherein the output end of the air cylinder is fixedly provided with a moving plate, the moving plate is provided with a supporting part and a sliding barrel part, the sliding barrel part is sleeved with a sleeve and a cover plate, two ends of the sleeve are respectively and fixedly connected with the moving plate and the cover plate, the cover plate is rotatably provided with a blocking shell, the blocking shell is fixedly connected with a connecting rod, the connecting rod is fixedly provided with an inner barrel, the inner barrel is attached to the inner wall of the concentrating barrel, the inner barrel is fixedly provided with a plurality of heating rods and stirring plates, the cover plate is fixedly provided with a plurality of outer springs, and the outer springs are fixedly connected with the moving plate.

In order to better realize the application, further, a conveying cylinder is fixedly arranged on the moving plate, one end of the conveying cylinder, which is close to the concentration barrel, is fixedly connected with a spiral pipe which is in a spiral hollow structure, one end of the spiral pipe, which is close to the moving plate, is fixedly connected with a conveying pipe, and the conveying pipe is fixedly arranged on the moving plate.

In order to better realize the application, further, the movable plate is fixedly provided with a bracket, three motors are arranged on the bracket, one end of the main shaft, which is far away from the concentration barrel, is provided with a shaft sleeve, and the shaft sleeve is connected with one motor.

In order to better realize the application, further, the main shaft is fixedly provided with a spiral sheet.

In order to better realize the application, further, two connecting shafts are arranged on the moving plate in a sliding way and are respectively connected with an output shaft of a motor in a sliding way through a sliding groove and a sliding block, a driving shaft is fixedly arranged on the connecting shafts and is fixedly connected with the cover plate, a lower gear is fixedly arranged on the driving shaft and is positioned on one side of the cover plate, which is close to the concentration barrel, a lower toothed ring is fixedly arranged on the connecting rod, and the lower toothed ring is meshed with the lower gear.

In order to better realize the application, further, an upper gear is fixedly arranged on the driving shaft, the upper gear is positioned on one side of the cover plate far away from the concentration barrel, and an upper toothed ring is rotatably arranged on the side of the cover plate and is meshed with the upper gear.

In order to better realize the application, further, a plurality of driving shafts are arranged on the cover plate, the upper toothed ring is meshed with the upper gears of the driving shafts at the same time, and the lower toothed ring is meshed with the lower gears on the driving shafts at the same time.

In order to better realize the application, a baffle plate is fixedly arranged on the inner cylinder.

Compared with the prior art, the technical scheme provided by the application has the following beneficial effects:

1. The spiral hollow structure of the spiral pipe can be filled with fluids with different temperatures, and is matched with the inner cylinder heating rod, so that the temperature is quickly raised at the initial stage of concentration, the temperature is assisted to be lowered at the later stage, the accurate regulation and control of the temperature of the Rosa roxburghii solution are realized, the heat exchange effect is enhanced, the solution is uniformly heated or cooled, and the concentration efficiency and the Rosa roxburghii paste quality are improved.

2. According to the application, the rotating speed of the stirring paddle can be automatically adjusted according to the temperature change detected by the temperature sensor, so that the consistency of the whole temperature of the Rosa roxburghii solution is ensured, and the concentration effect is further optimized.

3. According to the sealing structure between the cover plate and the concentrating barrel, the inner spring and the outer spring are used for realizing tight connection, so that heat loss is effectively reduced, the temperature lifting efficiency and the heat preservation capability are improved, the energy consumption is reduced, and the production cost is saved.

4. The motor drives the inner cylinder to rotate, drives the heating rod and the stirring plate to stir the solution, promotes the solution to circularly move on the spiral surface outside the spiral pipe, strengthens the heat exchange with fluid in the spiral pipe, accelerates the evaporation of water and shortens the concentration time.

5. The multi-group driving structure is connected with the lower toothed ring through the upper toothed ring, so that the inner cylinder is stressed stably at multiple points, the parts caused by single-point or double-point driving are prevented from being damaged due to overlarge stress, the service life of equipment is prolonged, and the maintenance cost of the equipment is reduced.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present application;

FIG. 2 is a cross-sectional view of the present application;

FIG. 3 is a schematic view of the structure of the spiral pipe of the present application;

FIG. 4 is a schematic view of the structure of the cover plate of the present application;

FIG. 5 is a schematic view of a closure according to the present application;

FIG. 6 is a schematic view of the structure of the lower ring gear of the present application;

fig. 7 is a schematic view of the structure of the agitating plate of the present application.

In the figure, 101-cylinder, 102-moving plate, 103-concentration barrel, 104-bracket, 105-conveying barrel, 106-main shaft, 107-spiral piece, 108-spiral pipe, 109-conveying pipe, 110-shaft sleeve, 111-outer spring, 112-cover plate, 113-inner spring, 114-sleeve, 115-connecting shaft, 116-driving shaft, 117-upper gear, 118-upper toothed ring, 119-blocking shell, 120-lower gear, 121-lower toothed ring, 122-connecting rod, 123-baffle plate, 124-inner barrel, 125-heating rod, 126-stirring plate and 127-motor.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

As shown in fig. 1 to 7, a temperature-adjustable roxburgh rose paste concentrating device comprises an air cylinder 101 and a concentrating barrel 103, wherein a movable plate 102 is fixedly arranged at the output end of the air cylinder 101, a supporting part and a sliding barrel part are arranged on the movable plate 102, a sleeve 114 and a cover plate 112 are sleeved on the sliding barrel part, two ends of the sleeve 114 are respectively fixedly connected with the movable plate 102 and the cover plate 112, a blocking shell 119 is rotatably arranged on the cover plate 112, a connecting rod 122 is fixedly connected to the blocking shell 119, an inner barrel 124 is fixedly arranged on the connecting rod 122, the inner barrel 124 is attached to the inner wall of the concentrating barrel 103, a plurality of heating rods 125 and stirring plates 126 are fixedly arranged on the inner barrel 124, a plurality of outer springs 111 are fixedly arranged on the cover plate 112, and the outer springs 111 are fixedly connected with the movable plate 102.

The movable plate 102 is fixedly provided with a conveying cylinder 105, one end of the conveying cylinder 105, which is close to the concentration barrel 103, is fixedly connected with a spiral pipe 108, the spiral pipe 108 is of a spiral hollow structure, one end of the spiral pipe 108, which is close to the movable plate 102, is fixedly connected with a conveying pipe 109, and the conveying pipe 109 is fixedly arranged on the movable plate 102.

Specifically, two cylinders 101 are provided, two output ends of the two cylinders 101 jointly control the lifting of the movable plate 102, so that the cover plate 112, the inner cylinder 124, the conveying cylinder 105, the spiral pipe 108 and other parts for stirring the Rosa roxburghii solution and controlling the concentration temperature are driven to lift, the parts are enabled to enter and exit the concentration barrel 103, a sliding cylinder part on the movable plate 102 is connected with the inner spring 113 and the cover plate 112 through the sleeve 114, the sleeve 114 is utilized to seal, when the cover plate 112 moves downwards to contact the upper end of the concentration barrel 103, the inner spring 113 and the plurality of outer springs 111 are utilized to buffer, and the tightness of connection between the cover plate 112 and the concentration barrel 103 is achieved through compression of the inner spring 113 and the outer springs 111, so that looseness is avoided. When concentrating, after the temperature rises, the upper end opening of the inner spring 113 is sealed through parts such as the cover plate 112, so that heat energy is reserved in the concentrating barrel 103 for a long time, the temperature lifting efficiency is improved, the heat preservation capacity after the temperature rises is improved, and the sealing structure effectively reduces heat dissipation or the influence of external low temperature on the inside of the device, and reduces energy consumption.

When the device is used, a Rosa roxburghii solution to be concentrated is placed into the concentrating barrel 103, then the moving plate 102 is controlled to move downwards through the air cylinder 101, the cover plate 112 is buckled with an opening at the upper end of the concentrating barrel 103, parts such as the conveying barrel 105, the spiral pipe 108 and the inner barrel 124 enter the concentrating barrel 103, then the conveying barrel 105 and the conveying pipe 109 are connected with external fluid circulation equipment, hot water is input through the conveying pipe 109, moves in the spiral pipe 108, heats the Rosa roxburghii solution in the concentrating barrel 103 through the spiral structure of the spiral pipe 108, hot fluid enters the conveying barrel 105 at the lower end of the spiral pipe 108, is conveyed upwards through the conveying barrel 105, and finally is conveyed to the external fluid circulation equipment. The temperature of the Rosa roxburghii solution is regulated and controlled by the circulation of the hot fluid in the spiral tube 108, so that the interior of the solution can be heated uniformly, and the water in the Rosa roxburghii solution is evaporated gradually to form paste.

The spiral hollow structure of the spiral tube 108 can be filled with hot fluid or cold fluid, so that the fluid in the stirring shaft and the Rosa roxburghii solution are indirectly subjected to heat exchange while the Rosa roxburghii solution is heated or cooled uniformly, the temperature regulation and control effect is enhanced, namely, in the initial stage of concentration, the spiral tube 108 is filled with high-temperature fluid, the heating speed is increased, in the later stage of concentration, the low-temperature fluid is filled, and the rapid cooling is assisted. And the heating rod 125 on the inner barrel 124 releases heat to cooperate with high-temperature fluid in the spiral pipe 108 to realize rapid temperature rise of the solution and help concentration of the Rosa roxburghii solution.

As shown in fig. 1, the moving plate 102 is fixedly provided with a bracket 104, three motors 127 are installed on the bracket 104, a shaft sleeve 110 is installed at one end of the main shaft 106 far away from the concentrating barrel 103, and the shaft sleeve 110 is connected with one motor 127.

As shown in fig. 2, the spindle 106 is fixedly provided with a spiral piece 107.

Specifically, when in use, the electric control system controls the motor 127 to drive the shaft 116 to drive the spindle 106 to rotate on the conveying cylinder 105, so that the spindle 106 drives the spiral sheet 107 to rotate in the conveying cylinder 105, and the fluid in the conveying cylinder 105 is conveyed through the spiral structure of the spiral sheet 107 to move, so that the fluid is conveyed from bottom to top, and circulation is assisted.

As shown in fig. 4 to 7, the moving plate 102 is slidably provided with two connecting shafts 115, the two connecting shafts 115 are slidably connected with an output shaft of a motor 127 through a chute and a slider, the connecting shafts 115 are fixedly provided with a driving shaft 116, the driving shaft 116 is fixedly connected with the cover plate 112, the driving shaft 116 is fixedly provided with a lower gear 120, the lower gear 120 is located on one side of the cover plate 112 near the concentrating barrel 103, the connecting rod 122 is fixedly provided with a lower toothed ring 121, and the lower toothed ring 121 is meshed with the lower gear 120.

Specifically, during concentration, two motors 127 are controlled to start through the electric control system, the connecting shaft 115 is driven to rotate through the sliding block and the sliding groove, the connecting shaft 115 is fixedly connected with the driving shaft 116, the driving shaft 116 is driven to rotate on the cover plate 112, the driving shaft 116 drives the lower gear 120 to rotate, because the lower gear 120 is meshed with the lower toothed ring 121, the lower toothed ring 121 and the connecting rod 122 are driven to rotate, the lower gear 120 drives the blocking shell 119 to rotate on the cover plate 112 again when rotating, the blocking shell 119 is used for blocking and protecting the parts such as the lower gear 120, the solution in the concentration barrel 103 is prevented from contacting the parts such as the lower gear 120, and substances on the parts such as the lower gear 120 are prevented from falling, so that the quality of the solution in the concentration barrel 103 is influenced.

The connecting rod 122 also drives the inner barrel 124 to rotate on the inner wall of the concentrating barrel 103, so that the inner barrel 124 drives the heating rod 125 and the stirring plate 126 to stir the solution in the concentrating barrel 103, the Rosa roxburghii solution moves on the outer spiral surface of the spiral pipe 108 in a trend to form upward conveying, and further the heat exchange between the Rosa roxburghii solution and the fluid in the spiral pipe 108 is assisted, and the solution is fully heated.

In the stirring process, the Rosa roxburghii solution can be fully mixed, the evaporation of water can be accelerated, and the uniform distribution of temperature can be assisted. The rotation speed of the stirring paddles can be automatically adjusted according to the temperature change, and when the temperature sensor on the inner barrel 124 detects that the local temperature is too high or too low, the rotation speed of the stirring paddles in the corresponding area is automatically accelerated or slowed down, so that the consistency of the whole temperature is ensured.

Because the solution at the lower end of the concentrating tank 103 is upward on the spiral tube 108, the Rosa roxburghii solution between the spiral tube 108 and the inner tube 124 moves downward, and the solution on the spiral surface of the spiral tube 108 is upward to form a circulation. Because no baffle is arranged on the spiral tube 108, when the Rosa roxburghii solution is conveyed upwards on the spiral tube 108 in a spiral way, part of the Rosa roxburghii solution can be removed from the outer edge of the spiral tube 108 and is not upwards, and because of the contact with external solution, the movement of the Rosa roxburghii solution is blocked, and the speed of the solution conveyed upwards on the spiral tube 108 is slower, so that the solution cannot have larger inertia when conveyed upwards, namely, the solution cannot continuously move upwards for a longer distance under the action of the inertia when separated from the spiral tube 108, thereby avoiding the contact of the solution with parts such as the cover plate 112, the blocking shell 119 and the like, and affecting the production and quality of the Rosa roxburghii paste.

As shown in fig. 4, an upper gear 117 is fixedly installed on the driving shaft 116, the upper gear 117 is located at a side of the cover plate 112 away from the concentrating tank 103, an upper toothed ring 118 is rotatably provided at the side of the cover plate 112, and the upper toothed ring 118 is engaged with the upper gear 117.

As shown in fig. 4 and 6, the cover 112 is provided with a plurality of driving shafts 116, an upper toothed ring 118 is simultaneously engaged with upper gears 117 of the plurality of driving shafts 116, and a lower toothed ring 121 is simultaneously engaged with lower gears 120 of the plurality of driving shafts 116.

Specifically, a driving shaft 116, an upper gear 117 and a lower gear 120 are a set of driving structure, two motors 127 respectively drive a connecting shaft 115 to rotate, two connecting shafts 115 respectively drive a set of driving structure, an upper toothed ring 118 at the upper end of a cover plate 112 is connected with an upper gear 117 of a plurality of sets of driving structures, a lower toothed ring 121 at the lower end of the cover plate 112 is connected with a lower gear 120 of a plurality of sets of driving structures, so that the stress of the lower toothed ring 121 is uniform, and then the inner barrel 124 is driven to rotate by a multi-point connecting rod 122, the single-point or double-point driving is avoided, under the action of a long time, because of the resistance of a heating rod 125 and a stirring plate 126 on the inner barrel 124 and a solution, and when the Rosa roxburghii solution gradually becomes paste, the resistance becomes larger, and partial parts may be damaged due to overlarge stress in the later concentration period, and the production is affected. Therefore, the multi-point stable stress of the inner barrel 124 is ensured through the arrangement of a plurality of groups of driving structures, the arrangement of the motor 127 is saved, and the energy consumption is reduced.

As shown in fig. 7, the inner cylinder 124 is fixedly provided with a baffle 123.

Specifically, the fructus Rosae Normalis solution is blocked by the baffle 123 to avoid overflow.

The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (7)

1. The temperature-adjustable roxburgh rose paste concentrating device comprises an air cylinder (101) and a concentrating barrel (103), wherein a movable plate (102) is fixedly arranged at the output end of the air cylinder (101), and is characterized in that a supporting part and a sliding barrel part are arranged on the movable plate (102), a sleeve (114) and a cover plate (112) are sleeved on the sliding barrel part, two ends of the sleeve (114) are fixedly connected with the movable plate (102) and the cover plate (112) respectively, a blocking shell (119) is rotatably arranged on the cover plate (112), a connecting rod (122) is fixedly connected onto the blocking shell (119), an inner barrel (124) is fixedly arranged on the connecting rod (122), the inner barrel (124) is attached to the inner wall of the concentrating barrel (103), a plurality of heating rods (125) and stirring plates (126) are fixedly arranged on the inner barrel (124), a plurality of outer springs (111) are fixedly arranged on the cover plate (112), and the outer springs (111) are fixedly connected with the movable plate (102);

The conveying device is characterized in that a conveying cylinder (105) is fixedly installed on the moving plate (102), one end, close to the concentration barrel (103), of the conveying cylinder (105) is fixedly connected with a spiral pipe (108), the spiral pipe (108) is of a spiral hollow structure, one end, close to the moving plate (102), of the spiral pipe (108) is fixedly connected with a conveying pipe (109), and the conveying pipe (109) is fixedly installed on the moving plate (102).

2. The temperature-controllable roxburgh rose paste concentrating device according to claim 1, wherein the movable plate (102) is fixedly provided with a bracket (104), the bracket (104) is provided with three motors (127), one end of the main shaft (106) far away from the concentrating barrel (103) is provided with a shaft sleeve (110), and the shaft sleeve (110) is connected with one motor (127).

3. The temperature-controllable roxburgh rose paste concentrating device according to claim 2, wherein the main shaft (106) is fixedly provided with a spiral sheet (107).

4. The temperature-controllable roxburgh rose paste concentrating device according to claim 3, wherein the movable plate (102) is provided with two connecting shafts (115) in a sliding manner, the two connecting shafts (115) are respectively connected with an output shaft of a motor (127) in a sliding manner through sliding grooves and sliding blocks, the connecting shafts (115) are fixedly provided with driving shafts (116), the driving shafts (116) are fixedly connected with the cover plate (112), the driving shafts (116) are fixedly provided with lower gears (120), the lower gears (120) are positioned on one side, close to the concentrating barrel (103), of the cover plate (112), the connecting rods (122) are fixedly provided with lower toothed rings (121), and the lower toothed rings (121) are meshed with the lower gears (120).

5. The temperature-controllable roxburgh rose paste concentrating device according to claim 4, wherein the driving shaft (116) is fixedly provided with an upper gear (117), the upper gear (117) is positioned on one side of the cover plate (112) far away from the concentrating barrel (103), an upper toothed ring (118) is rotatably arranged on the side of the cover plate (112), and the upper toothed ring (118) is meshed with the upper gear (117).

6. The temperature-controllable roxburgh rose paste concentrating apparatus according to claim 5, wherein the cover plate (112) is provided with a plurality of driving shafts (116), the upper toothed ring (118) is meshed with the upper gears (117) of the driving shafts (116) simultaneously, and the lower toothed ring (121) is meshed with the lower gears (120) of the driving shafts (116) simultaneously.

7. The device of claim 6, wherein the inner cylinder (124) is fixedly provided with a baffle (123).