Ceramic shaft slotting equipment
Technical Field
The utility model relates to the technical field of ceramic shaft machining, in particular to ceramic shaft slotting equipment.
Background
Ceramic materials are widely used in a plurality of fields of modern industry, such as aerospace, electronic information, medical appliances and the like by virtue of the excellent properties of high hardness, high strength, high temperature resistance, corrosion resistance and the like. Ceramic shafts are critical components that often require grooving to meet specific assembly or functional requirements.
Based on the above, the present inventors have found that in actual production of factories, a ceramic shaft grooving process often depends on manual operation, and a worker needs to hold a ceramic shaft and perform grooving operation in close-range cooperation with a grinding wheel rotating at high speed. When the grinding wheel runs at a high speed, the linear speed can reach tens of meters per second, and once the ceramic shaft is unstable to hold or is in misoperation, the hands of workers are very easy to be rolled into by the grinding wheel, so that serious industrial accidents such as cutting injury, abrasion and even fracture are caused.
Accordingly, in view of the above, research and improvement are made to the existing structure and the defects, and a ceramic shaft slotting device is provided to achieve the purpose of having more practical value.
Disclosure of utility model
The utility model aims to provide ceramic shaft slotting equipment, which solves the problem that the ceramic shaft slotting process usually depends on manual operation in actual production of factories.
In view of the above problems, the technical scheme provided by the utility model is as follows:
The ceramic shaft slotting equipment comprises a spraying mechanism, a clamping mechanism and a slotting mechanism, wherein the spraying mechanism comprises a box body, a surrounding baffle is arranged at the upper end of the box body, movable frames are arranged on two sides of the box body, sliding rails are arranged at the upper ends of the movable frames, the clamping mechanism comprises a fixed box, one side of the fixed box is spliced with one side of the surrounding baffle, a pneumatic chuck is rotatably inserted into one side of the fixed box, the slotting mechanism comprises a supporting frame, two sides of the inner bottom end of the supporting frame are respectively connected with a pair of sliding rails in a sliding mode, a movable plate is slidably inserted into the inner top end of the supporting frame, a slotting machine is fixedly arranged at the bottom end of the movable plate, a telescopic rod is inserted into the center of the upper end of the supporting frame, and the bottom end of the telescopic rod is connected with the top end of the movable plate. Adopt the beneficial effect of above-mentioned further scheme, spray the box of mechanism and provide basic support for whole equipment, enclose and keep off the piece that prevents in the course of working, the coolant liquid splashes, remove frame and slide rail and provide the removal track for slotting mechanism's support frame, be convenient for adjust slotting position, clamping mechanism's fixed box is pegged graft with enclosing the fender, the installation is stable, pneumatic chuck can firmly centre gripping ceramic shaft, slotting mechanism's support frame slides on the slide rail, the movable plate can reciprocate in the support frame, drive the groover and realize the fluting operation to ceramic shaft different positions, telescopic link auxiliary control movable plate's lift.
Further, the inside of removing the frame all rotates and is connected with the screw rod, equal threaded connection has the slider on the screw rod, the outside of slider is connected with the inside bottom both sides of support frame respectively.
The beneficial effect of adopting above-mentioned further scheme is, remove the screw rod and slider threaded connection in the frame, when the screw rod rotates, can drive the slider and remove, and then drive the support frame of being connected with the slider and remove on the slide rail, realize the adjustment to the fluting position in the horizontal direction, improve grooved precision.
Further, one end of the movable frame is fixedly provided with a first servo motor, and the output end of the first servo motor is connected with the screw rod in a transmission way.
The beneficial effect of adopting above-mentioned further scheme is, removes the first servo motor of frame one end and provides power for the rotation of screw rod, can control the rotation of screw rod to the removal speed and the position of control support frame further improve grooved precision and efficiency.
Further, a second servo motor is fixedly arranged on one side of the inside of the fixed box, and a gear is sleeved at the output end of the second servo motor.
The beneficial effect of adopting above-mentioned further scheme is, the second servo motor in the fixed incasement provides rotary power for the gear, and the rotational speed and the steering of steerable gear of second servo motor provide stable power supply for follow-up drive fluted disc and pneumatic chuck rotation, satisfy the demand of ceramic shaft to different rotational speeds in the fluting process.
Further, one end of the pneumatic chuck is sleeved with a fluted disc, and the fluted disc is meshed with the gear. The adoption of the further scheme has the beneficial effects that the fluted disc at one end of the pneumatic chuck is meshed with the gear, and the power of the second servo motor can be transmitted to the pneumatic chuck through gear transmission, so that the pneumatic chuck drives the ceramic shaft to be clamped to rotate, the slotting operation is conveniently carried out at different circumferential positions of the ceramic shaft, and the processing flexibility and diversity are improved.
Furthermore, spray frames are arranged on two sides of the upper end face of the box body, and a plurality of universal ball spray heads are arranged on opposite faces of the spray frames.
The beneficial effect of adopting above-mentioned further scheme is, the shower rack of box up end both sides and above universal ball shower nozzle can spray the processing region from different angles, and the coolant liquid can fully cover ceramic shaft and groover's cutter, plays the effect of cooling the cutter, reduction processing temperature, washing away the piece, improves cutter life and processingquality.
Further, the upper end of the box body is located at two sides of the fixed box and is provided with a water tank, one side of the water tank is provided with a pump, the input end of the pump is connected with the water tank through a pipeline, and the output end of the pump is connected with the spray frame through a pipeline.
The beneficial effect of adopting above-mentioned further scheme is, the coolant liquid is stored to the water tank of box upper end, and the pump machine is taken out the coolant liquid in the water tank and is carried the spray frame through the pipeline, provides stable coolant liquid supply for the universal ball shower nozzle, guarantees the persistence of spray cooling effect.
Further, the upper end face of the box body is provided with a plurality of drainage grooves, and the bottom side of the box body is provided with a drainage outlet.
Adopt the beneficial effect of above-mentioned further scheme, the water drainage tank of box up end can in time be with coolant liquid and the piece after spraying inside the guide to the box, and the outlet is convenient for with these liquid and piece discharge box, keeps the cleanness in processing region, avoids coolant liquid and piece to pile up and influences course of working and equipment normal operating.
Compared with the prior art, the ceramic shaft slotting device has the beneficial effects that the box body of the spraying mechanism provides basic support for the whole device, the enclosure prevents scraps and cooling liquid from splashing in the processing process, the movable frame and the sliding rail provide movable rails for the support frame of the slotting mechanism, the slotting position is convenient to adjust, the fixed box of the clamping mechanism is spliced with the enclosure, the installation is stable, the pneumatic chuck can firmly clamp the ceramic shaft, the support frame of the slotting mechanism slides on the sliding rail, the movable plate can move up and down in the support frame to drive the slotting machine to realize slotting operation on different positions of the ceramic shaft, the telescopic rod is used for assisting in controlling the lifting of the movable plate, and the slotting operation is convenient to be carried out on the ceramic shaft by matching the pneumatic clamp with the slotting machine with the adjustable front and back positions, so that the situation that a worker holds the ceramic shaft to process and causes safety accidents is avoided.
Drawings
FIG. 1 is a schematic perspective view of a ceramic shaft slotting device according to an embodiment of the present utility model;
fig. 2 is a schematic diagram of a second perspective structure of a ceramic shaft slotting device according to an embodiment of the present utility model;
FIG. 3 is a schematic perspective view of a ceramic shaft slotting device according to an embodiment of the present utility model;
FIG. 4 is a schematic side cross-sectional view of a movable frame of a ceramic shaft slotting device according to an embodiment of the present utility model;
Fig. 5 is a schematic side cross-sectional view of a stationary box of a ceramic shaft slotting device according to an embodiment of the present utility model.
The device comprises a spraying mechanism, a 101, a box body, a 102, a surrounding baffle, a 103, a movable frame, a 104, a first servo motor, a 105, a spraying frame, a 106, a universal ball nozzle, 107, a drainage tank, 108, a sliding rail, 109, a drainage outlet, 110, a screw rod, 111, a sliding block, 112, a pump, 113, a water tank, 2, a clamping mechanism, 201, a fixed box, 202, a pneumatic chuck, 203, a fluted disc, 204, a second servo motor, 205, a gear, 3, a grooving mechanism, 301, a supporting frame, 302, a movable plate, 303, a telescopic rod, 304 and a grooving machine.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the utility model provides a technical scheme, the ceramic shaft slotting device comprises a spraying mechanism 1, a clamping mechanism 2 and a slotting mechanism 3, wherein the spraying mechanism 1 comprises a box body 101, a surrounding baffle 102 is arranged at the upper end of the box body 101, a movable frame 103 is arranged at both sides of the box body 101, a sliding rail 108 is arranged at the upper end of the movable frame 103, the clamping mechanism 2 comprises a fixed box 201, one side of the fixed box 201 is inserted with one side of the surrounding baffle 102, a pneumatic chuck 202 is rotatably inserted at one side of the fixed box 201, the slotting mechanism 3 comprises a supporting frame 301, both sides of the inner bottom end of the supporting frame 301 are respectively connected with a pair of sliding rails 108 in a sliding manner, a movable plate 302 is slidably inserted at the inner top end of the supporting frame 301, a grooving machine 304 is fixedly arranged at the bottom end of the movable plate 302, a telescopic rod 303 is inserted at the center of the upper end of the supporting frame 301, the bottom end of the telescopic rod 303 is connected with the top end of the movable plate 302, the box body 101 of the spraying mechanism 1 provides basic support for the whole device, the surrounding baffle 102 prevents chips and cooling liquid in the machining process from splashing, the movable frame 103 and the sliding rail 108 provide a sliding rail for the supporting frame 301, the movable frame 301 can conveniently move along the sliding rail 2, and the sliding rail 302 can stably move along the sliding rail 302, and can stably slide along the supporting frame 302, and can move along the position of the supporting frame 2, and can stably slide along the sliding rail and move along the supporting frame 302. The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the inside of the movable frame 103 is rotationally connected with a screw 110, the screw 110 is threaded with a sliding block 111, the outer side of the sliding block 111 is respectively connected with two sides of the inner bottom end of a supporting frame 301, one end of the movable frame 103 is fixedly provided with a first servo motor 104, the output end of the first servo motor 104 is in transmission connection with the screw 110, one side of the inner part of a fixed box 201 is fixedly provided with a second servo motor 204, the output end of the second servo motor 204 is sleeved with a gear 205, one end of a pneumatic chuck 202 is sleeved with a fluted disc 203, the fluted disc 203 and the gear 205 are meshed with each other, the screw 110 in the movable frame 103 is in threaded connection with the sliding block 111, when the screw 110 rotates, the sliding block 111 can be driven to move, the supporting frame 301 connected with the sliding block 111 is driven to move on a sliding rail 108, the grooving position is adjusted in the horizontal direction, the grooving precision is improved, the first servo motor 104 at one end of the movable frame 103 provides power for the rotation of the screw 110, the movement speed and the position of the supporting frame 301 can be controlled, the grooving precision and efficiency are further improved, the second servo motor 204 in the fixed box 201 is sleeved with a gear 205, the gear 205 is sleeved with the gear 205, the gear 205 is driven by the gear 205 to rotate, the gear 205 and the gear 205 is driven by the gear 205 to rotate, the gear 202 and the rotation is not in the same rotation speed, the gear 202 is driven to rotate, and the gear is not in the rotation, and the gear is driven to rotate, and the gear 202 is driven to rotate, and the gear is driven.
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, spray frames 105 are installed on two sides of an upper end face of a box body 101, a plurality of universal ball spray heads 106 are arranged on opposite faces of the spray frames 105, water tanks 113 are installed on two sides of an upper end of the box body 101, which is located on a fixed box 201, pump 112 is installed on one side of each water tank 113, an input end of each pump 112 is connected with each water tank 113 through a pipeline, an output end of each pump 112 is connected with the spray frames 105 through a pipeline, a plurality of water drainage grooves 107 are formed in the upper end face of the box body 101, water drainage holes 109 are formed in the bottom side of the box body 101, the spray frames 105 on two sides of the upper end face of the box body 101 and the universal ball spray heads 106 on the upper face can spray machining areas from different angles, cooling liquid can fully cover cutters of ceramic shafts and the grooving machine 304, the functions of cooling cutters are achieved, machining temperature is reduced, chips are removed, service life of the cutters and machining quality are improved, the water tanks 113 on the upper end of the box body 101 store cooling liquid, the cooling liquid in the water tanks 113 is pumped out and conveyed to the spray frames 105 through the pipelines, stable cooling liquid is provided for the universal ball spray frames 106, the upper end face of the box body 101 is provided with a water drainage groove 107, the water drainage grooves 109 are guaranteed, the cooling liquid can be continuously kept in a clean and can be kept in the machining process, chips and can be accumulated in the machining the cooling areas, and can be kept in the normal places, and can be kept clean and can be kept normally, and normally and conveniently discharged in the water and clean.
In particular, the working principle of the ceramic shaft slotting device is that firstly, a ceramic shaft is placed on a pneumatic chuck 202 of a clamping mechanism 2, a second servo motor 204 in a fixed box 201 is started to drive a gear 205 at an output end to rotate, the pneumatic chuck 202 drives the ceramic shaft to rotate through engagement with a fluted disc 203 at one end of the pneumatic chuck 202, slotting requirements of different circumferential positions are met, in a spraying mechanism 1, a water tank 113 stores cooling liquid, a pump 112 pumps the cooling liquid out, the cooling liquid is conveyed to a spraying frame 105 through a pipeline, universal ball spray heads 106 on opposite surfaces of the spraying frame 105 spray processing areas from different angles, a cutter of a slotting machine 304 is cooled, processing temperature is reduced, chips are washed away, the sprayed cooling liquid and the chips are collected through a drainage groove 107 at the upper end surface of the box 101 and then discharged through a drainage outlet 109 at the bottom side of the box 101, two sides of the bottom end of a support 301 of a slotting mechanism 3 are slidably connected with slide rails 108 on a movable frame 103, a first servo motor 104 at one end of the movable frame 103 drives a screw 110 to rotate, a slide 111 in threaded connection with the screw 110 drives the support 301 to horizontally move on the slide rails 108, slotting positions are adjusted, meanwhile, a control rod 302 in the support frame 301 drives a movable plate 302 to slide to move a telescopic shaft 302, and then the ceramic shaft is arranged at the bottom end of the slotting machine 302 to finish slotting machine, and finally, and the slotting is finished.