CN224125108U - Compression biscuit briquetting machine - Google Patents

Abstract

This utility model relates to the field of compressed biscuit processing technology, and in particular to a compressed biscuit pressing machine, which includes a wear-resistant plate, a cover plate, a support, a storage bin, and a transmission assembly. A turntable is rotatably mounted on the wear-resistant plate, with several through holes, each containing a mold. The cover plate is mounted on the wear-resistant plate, and has a feeding hole, a pushing hole, and an extrusion hole. The support is mounted on the wear-resistant plate, and a lifting drive assembly is mounted on the support, driving and connecting the extrusion mold base and the pushing mold base. The storage bin is mounted on the wear-resistant plate, with its output end connected to the feeding hole, and a stirring mechanism is installed inside the storage bin. The transmission assembly drives and connects the stirring mechanism and the turntable. When the stirring mechanism rotates in the forward direction, the turntable remains stationary; when the stirring mechanism rotates in the reverse direction, it drives the turntable to rotate intermittently. This utility model has multiple workstations, automatically completing the loading and unloading of materials and the forming of raw materials, while also having a mixing function to ensure the uniform composition of the compressed biscuit raw materials.

Description

Compression biscuit briquetting machine

Technical Field

The utility model relates to the technical field of biscuit compression processing, in particular to a biscuit compression briquetting machine.

Background

The compressed biscuit is prepared by taking wheat flour, sugar, grease and dairy products as main raw materials, mixing the main raw materials by a cold powder process, baking by roller, cooling, crushing, externally stirring, and then sandwiching other auxiliary materials such as dried fruits, dried meat floss and the like. In order to make the existing compressed biscuits have unique flavor, a proper amount of lactic acid bacteria are generally added into raw materials, spirulina and kelp powder are also added into the raw materials, and the compressed biscuits with unique flavor and radiation resistance are prepared after fermentation.

The chinese patent with the issued publication number CN221829912U discloses a compression biscuit extrusion device, which separates the compression process from the extrusion process by the movement of the lower die plate, avoiding the structural arrangement of the hydraulic cylinder to the cylinder, thereby prolonging the service life of the hydraulic cylinder. The compression and extrusion of the powder can be continuously carried out, the powder and the extrusion are not mutually interfered, and the production efficiency is quickened. The lower die plate is rectangular and moves linearly, so that a plurality of cake pressing grooves are conveniently designed on the lower die plate, and the production yield in unit time is increased.

However, the device still has the defects that the compression and extrusion actions of the device are two actions, two groups of driving mechanisms are required to be independently driven, the lower die plate is required to complete the back and forth movement actions at the compression station, the extrusion station and the feeding station, the middle interval time is long, the forming efficiency of raw materials is low, the device lacks a uniform mixing structure of the raw materials, and the uniformity of components of compressed biscuits in front and back batches is low easily.

Disclosure of utility model

The utility model aims at solving the problems in the background technology and provides a biscuit compressing briquetting machine.

The technical scheme of the utility model is that the biscuit compressing briquetting machine comprises a wear-resistant plate, wherein a chute and blanking holes communicated with the chute are arranged on the wear-resistant plate, a turntable is rotatably arranged on the wear-resistant plate, a plurality of through holes are formed in the turntable in an annular array around the axis of the turntable, and a die is arranged in each through hole;

The cover plate is arranged on the wear-resistant plate and is coaxially and rotatably connected with the upper end face of the rotary table, a blanking hole, a pushing hole and an extrusion hole are formed in the cover plate, and the blanking hole is positioned right below the blanking hole;

The support is arranged on the wear-resistant plate, a lifting driving component is arranged on the support, the lifting driving component is in driving connection with the extrusion die holder and the pushing die holder, the extrusion die holder is positioned at the inner side of the extrusion hole and is in sliding connection with the inner wall of the extrusion hole, and the pushing die holder is positioned at the inner side of the pushing hole and is in sliding connection with the inner wall of the pushing hole;

The storage barrel is arranged on the wear-resisting plate, the output end of the storage barrel is communicated with the blanking hole, and a stirring mechanism is arranged in the storage barrel;

And the transmission assembly is in transmission connection with the stirring mechanism and the turntable, the turntable is static under the state of forward rotation of the stirring mechanism, and the stirring mechanism drives the turntable to intermittently rotate under the state of reverse rotation of the stirring mechanism.

Preferably, a buffer pad inclined toward the output port thereof is provided on the bottom surface of the chute.

Preferably, a scraping plate is arranged on the inner wall of the blanking hole, and the scraping plate is in sliding contact with the upper end face of the turntable.

Preferably, the conical table coaxial with the storage vat is arranged on the bottom surface of the inner cavity of the storage vat, the discharge hole communicated with the lower end of the inner cavity of the storage vat is arranged on the storage vat, the discharge pipe is arranged on the storage vat in a coating mode outside the discharge hole, the discharge pipe is communicated with the protective cover, the output port of the protective cover is coated on the outside of the discharge hole, and the storage vat is provided with the feed hopper communicated with the inside of the storage vat.

Preferably, the input end of the discharging pipe is provided with an inserting hole, a flashboard which is in sliding connection with the inner wall of the inserting hole is arranged in the inserting hole, and a second hydraulic cylinder which drives the flashboard to slide is arranged on the storage bucket.

Preferably, the stirring mechanism comprises a stirring shaft and a motor, the stirring shaft is rotationally connected with the storage vat, a plurality of stirring paddles are arranged on the stirring shaft, a shovel plate which is coaxially rotated with the inner wall of the storage vat and the conical surface of the conical table is arranged on the stirring shaft, a material guiding hole is formed in the shovel plate, a material guiding inclined plane is formed in the lower edge of the material guiding hole, a body of the motor is arranged on the storage vat, and the output end of the motor is connected with the stirring shaft.

The transmission assembly comprises a first belt pulley, a second belt pulley, a toothed belt, a ratchet wheel, a gear lack and a continuous gear, wherein the first belt pulley is coaxially connected with a stirring shaft, a rotating shaft is rotatably arranged on a wear-resisting plate, the second belt pulley is coaxially and rotatably connected with the rotating shaft, the first belt pulley is in transmission connection with the second belt pulley through the toothed belt, a round groove coaxial with the second belt pulley is arranged on the second belt pulley, the ratchet wheel is coaxially connected with the rotating shaft, the ratchet wheel is positioned in the round groove and coaxially rotates with the round groove, a sliding groove is arranged on the second belt pulley, a spring rod is arranged in the sliding groove, the movable end of the spring rod is connected with a ratchet wheel which is in unidirectional meshing with the ratchet wheel, the gear lack is coaxially connected with the rotating shaft, the main shaft is coaxially connected with the wear-resisting plate, the continuous gear is coaxially connected with the main shaft, and the continuous gear is intermittently meshed with the gear lack.

Compared with the prior art, the utility model has the following beneficial technical effects:

Through setting up antifriction plate, carousel, apron and extrusion die holder and the blevile of push die holder that have blanking hole, be annular array on the carousel and set up a plurality of moulds, and set up the storage vat on the antifriction plate, storage vat and output and the unloading hole intercommunication on the apron, make the carousel under rotatory state, each mould has orderly circulation to pass through the below of unloading hole and automatic receiving, utilize extrusion die holder and blevile of push die holder to accomplish the extrusion of raw materials respectively and drawing of patterns action simultaneously, the device has at least three station, the multistation coordinated operation, efficiency that improvement biscuit extrusion that can be very big, and automatic feeding and discharging, still set up rabbling mechanism in the storage vat simultaneously, rabbling mechanism links with the carousel again, when reducing power consumption equipment, can also accomplish the stirring of raw materials, the maintenance of raw materials degree of consistency and the unimpeded beneficial effect of ejection of compact.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present utility model;

FIG. 2 is a schematic illustration of the connection of the turntable with the wear plate and cover;

FIG. 3 is a schematic view of the connection structure of the components on the storage vat;

FIG. 4 is a schematic view of the connection structure of the stirring shaft and the main shaft to the transmission assembly;

Fig. 5 is a schematic structural view of the squeegee.

The numerical control device comprises the following components of 1, a wear plate, 101, a chute, 102, a blanking hole, 2, a buffer, 3, a turntable, 301, a through hole, 4, a main shaft, 5, a die, 6, a cover plate, 61, a blanking hole, 62, a pushing hole, 63, an extrusion hole, 7, a scraper, 8, a bracket, 9, an extrusion die holder, 10, a pushing die holder, 11, a first hydraulic cylinder, 12, a storage bucket, 121, a discharging hole, 122, a feeding hopper, 13, a discharging pipe, 14, a protective cover, 15, a flashboard, 16, a second hydraulic cylinder, 17, a stirring mechanism, 171, a stirring shaft, 172, a shovel plate, 1721, a guiding hole, 1722, a guiding inclined surface, 1723, a refining hole, 173, a stirring paddle, 174, a motor, 18, a transmission component, 181, a first belt pulley, 182, a rotating shaft, 183, a second belt pulley, 184, a toothed belt, 185, a ratchet, 186, a ratchet, 187, a gear lack, 188 and a continuous gear.

Detailed Description

Example 1

As shown in fig. 1-5, the biscuit compacting briquetting machine provided by the utility model comprises a wear plate 1, a cover plate 6, a bracket 8, a storage barrel 12 and a transmission assembly 18. The wear-resisting plate 1 is provided with a chute 101 and a blanking hole 102 communicated with the chute 101, and the bottom surface of the chute 101 is provided with a buffer pad 2 which is inclined towards the output port of the chute. The wear-resisting plate 1 is rotatably provided with a rotary table 3, 4 through holes 301 are formed in the rotary table 3 in an annular array around the axis of the rotary table, and a die 5 is arranged in each through hole 301. The apron 6 sets up on wear-resisting board 1 and rotates with the up end coaxial rotation of carousel 3 to be connected, sets up unloading hole 61, pushing equipment 62 and extrusion hole 63 on the apron 6, and blanking hole 102 is located the unloading hole 61 under. The support 8 sets up on wear-resisting board 1, sets up lift drive assembly on the support 8, and lift drive assembly includes first pneumatic cylinder 11, and the body and the support 8 of first pneumatic cylinder 11 are connected, and extrusion die holder 9 and pushing die holder 10 are connected to the output of first pneumatic cylinder 11, and extrusion die holder 9 is located the inboard of extrusion hole 63 and with its inner wall sliding connection, pushing die holder 10 is located the inboard of pushing hole 62 and with its inner wall sliding connection. The storage vat 12 is arranged on the wear-resisting plate 1, the output end of the storage vat 12 is communicated with the blanking hole 61, and the stirring mechanism 17 is arranged in the storage vat 12. The inner cavity bottom surface of the storage vat 12 is provided with a conical table coaxial with the storage vat 12, the storage vat 12 is provided with a discharge hole 121 communicated with the lower end of the inner cavity, the storage vat 12 is provided with a discharge pipe 13 in a coating manner outside the discharge hole 121, the discharge pipe 13 is communicated with a protective cover 14, the output port of the protective cover 14 is coated outside the discharge hole 61, and the storage vat 12 is provided with a feed hopper 122 communicated with the inner part of the storage vat. The input end of the discharge pipe 13 is provided with an inserting hole, a flashboard 15 which is in sliding connection with the inner wall of the inserting hole is arranged in the inserting hole, and a second hydraulic cylinder 16 which drives the flashboard 15 to slide is arranged on the storage barrel 12. The stirring mechanism 17 comprises a stirring shaft 171 and a motor 174, the stirring shaft 171 is rotationally connected with the storage vat 12, a plurality of stirring paddles 173 are arranged on the stirring shaft 171, a shovel plate 172 which coaxially rotates with the inner wall of the storage vat 12 and the conical surface of the conical table is arranged on the stirring shaft 171, a guide hole 1721 is arranged on the shovel plate 172, a guide inclined surface 1722 is arranged at the lower edge of the guide hole 1721, and a plurality of material homogenizing holes 1723 for reducing material damping are arranged above the guide hole 1721 on the shovel plate 172. The body of motor 174 is disposed on storage vat 12, and the output of motor 174 is connected to stirring shaft 171. The transmission assembly 18 is in transmission connection with the stirring mechanism 17 and the turntable 3, the turntable 3 is static under the state that the stirring mechanism 17 rotates in the forward direction, and the stirring mechanism 17 drives the turntable 3 to intermittently rotate under the state that the stirring mechanism rotates in the reverse direction.

In this embodiment, firstly, raw materials are added into the storage vat 12, the motor 174 is started, the motor 174 drives the stirring paddle 171 to rotate, the stirring paddle 171 rotates to drive the shovel plate 172 and the stirring paddle 173 to rotate, the shovel plate 173 scoops up the raw materials at the bottom in a rotating state and lifts up the raw materials through the material guiding inclined plane 1722, so that the raw materials are quickly and evenly mixed, the raw materials enter a briquetting process after being evenly mixed, at the moment, the gate plate 15 is pulled up by the second hydraulic cylinder 16, the discharging hole 121 is opened, the evenly mixed raw materials enter the protection cover 14 and the die 5 currently located below the discharging hole 61 along the discharging pipe 13, the raw materials are in a stacking state in the protection cover 14, at the moment, the motor 174 is started to rotate reversely, and the turntable 3 is driven to rotate intermittently through the transmission component, so that the raw materials in the storage vat 12 continue to stir at a low speed after passing through the lower part of the discharging hole 61, and the uniformity of the raw materials is maintained. The die with raw materials is rotated to the lower part of the extrusion die holder 9, the extrusion die holder 9 and the pushing die holder 10 are pressed down by the first hydraulic cylinder 11, loose raw materials in the die 5 below the extrusion die holder 9 are compacted by the extrusion die holder 9 to form compressed biscuits, the compressed biscuits formed in the die 5 below the extrusion die holder 10 are pushed down into the chute 101 by the pushing die holder 10, and the compressed biscuits gradually slide out along the chute 101 under the buffering action of the buffer pad 2.

Example two

As shown in fig. 2, in the biscuit compressing briquetting machine according to the present utility model, compared with the first embodiment, the scraper 7 is fixedly disposed on the inner wall of the blanking hole 61 by a screw, the bottom of the scraper 7 is provided with a flexible scraper, and the bottom of the scraper is in sliding contact with the upper end surface of the turntable 3.

In this embodiment, the flexible hanging strip at the bottom of the scraper 7 can wear under the condition of sliding friction with the end face of the turntable 3 for a long time, at this time, the screw can be disassembled and the scraper 7 can be disassembled, then the flexible scraping strip can be replaced, the close fit between the flexible scraping strip and the upper end face of the turntable 3 is ensured, so that the top of the raw material in each die 5 is conveniently scraped to be even, and the raw material in each die hole of the die is ensured.

Example III

As shown in fig. 2-4, in comparison with the first and second embodiments, the present embodiment specifically discloses a structure of a transmission assembly, wherein the transmission assembly 18 comprises a first belt wheel 181, a second belt wheel 183, a toothed belt 184, a ratchet wheel 185, a gear segment 187 and a continuous gear 188. The first belt pulley 181 is coaxially connected with the stirring shaft 171, the rotating shaft 182 is rotatably arranged on the wear-resisting plate 1, the second belt pulley 183 is coaxially and rotatably connected with the rotating shaft 182, the first belt pulley 181 is in transmission connection with the second belt pulley 183 through a toothed belt 184, a round groove coaxial with the second belt pulley 183 is arranged on the second belt pulley 183, the ratchet wheel 185 is coaxially connected with the rotating shaft 182, the ratchet wheel 185 is positioned in the round groove and coaxially rotates with the round groove, a sliding groove is arranged on the second belt pulley 183, a spring rod is arranged in the sliding groove, and the movable end of the spring rod is connected with a ratchet wheel 186 which is unidirectionally meshed with the ratchet wheel 185. The gear segment 187 is coaxially connected with the rotating shaft 182, the turntable 3 is coaxially connected with the main shaft 4, the main shaft 4 is rotatably connected with the wear plate 1, the continuous gear 188 is coaxially connected with the main shaft 4, and the continuous gear 188 is intermittently meshed with the gear segment 187. Wherein the outer diameter and tooth space of the missing gear 187 and the continuous gear 188 are equal, and the number of teeth on the missing gear 187 is 1/4 of the number of teeth on the continuous gear 188.

In this embodiment, the stirring shaft 171 rotates forward to drive the first pulley 184 to rotate without resistance, and the ratchet 185 and the ratchet 186 are in a non-meshed state at this time, so that the second pulley 183 does not drive the rotating shaft 182 to rotate when rotating, and thus the turntable 3 does not rotate, when the stirring of the raw materials is completed and the raw materials is pressed to the process, the stirring shaft 171 rotates in the opposite direction, and at this time the ratchet 185 rotates in the opposite direction and drives the ratchet 186 to rotate, so that the rotating shaft 182 and the gear 187 rotate for one circle, the gear 187 rotates for one circle, and the continuous gear 188 rotates for 1/4 circle, and the turntable 3 rotates for 1/4 circle. On the basis of this structure, each through hole 31 intermittently and orderly passes through the discharging hole 61 and receives the raw material from the discharging pipe 13 and the inside of the hood 14, and the die 5 loaded with the raw material is rotated to the lower side of the press die holder 9, while the compressed biscuits having been press-formed are rotated to the lower side of the push die holder 10, and so on.

The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.

Claims (7)

1. A compressed biscuit briquetting machine comprising:

The novel grinding machine comprises a wear-resistant plate (1), wherein a chute (101) and blanking holes (102) communicated with the chute (101) are formed in the wear-resistant plate (1), a rotary table (3) is rotatably arranged on the wear-resistant plate (1), a plurality of through holes (301) are formed in the rotary table (3) in an annular array around the axis of the rotary table, and a die (5) is arranged in each through hole (301);

The cover plate (6) is arranged on the wear-resistant plate (1) and is coaxially and rotatably connected with the upper end face of the rotary table (3), a blanking hole (61), a pushing hole (62) and an extrusion hole (63) are formed in the cover plate (6), and the blanking hole (102) is located right below the blanking hole (61);

The support (8) is arranged on the wear-resistant plate (1), the support (8) is provided with a lifting driving assembly, the lifting driving assembly is in driving connection with the extrusion die holder (9) and the pushing die holder (10), the extrusion die holder (9) is positioned at the inner side of the extrusion hole (63) and is in sliding connection with the inner wall of the extrusion hole, and the pushing die holder (10) is positioned at the inner side of the pushing hole (62) and is in sliding connection with the inner wall of the pushing hole;

The storage vat (12), the storage vat (12) is set up on wear-resisting plate (1), the output end of the storage vat (12) is communicated with blanking hole (61), set up the rabbling mechanism (17) in the storage vat (12);

And the transmission assembly (18), the transmission assembly (18) is connected with the stirring mechanism (17) and the turntable (3) in a transmission way, the turntable (3) is static under the state that the stirring mechanism (17) rotates in the forward direction, and the stirring mechanism (17) drives the turntable (3) to intermittently rotate under the state that the stirring mechanism rotates in the reverse direction.

2. A compressed biscuit briquetting machine according to claim 1, characterised in that the underside of the chute (101) is provided with a cushioning pad (2) inclined towards its output port.

3. A compressed biscuit briquetting machine according to claim 1, characterised in that the inner wall of the blanking aperture (61) is provided with a scraper (7), the scraper (7) being in sliding contact with the upper end face of the turntable (3).

4. The compressed biscuit briquetting machine according to claim 1, characterized in that a conical table coaxial with the storage vat (12) is arranged on the bottom surface of the inner cavity of the storage vat (12), a discharging hole (121) communicated with the lower end of the inner cavity of the storage vat is arranged on the storage vat (12), a discharging pipe (13) is arranged on the storage vat (12) in a coating mode outside the discharging hole (121), the discharging pipe (13) is communicated with a protective cover (14), an output port of the protective cover (14) is coated on the outside of the discharging hole (61), and a feeding hopper (122) communicated with the inside of the storage vat is arranged on the storage vat (12).

5. A compressed biscuit briquetting machine according to claim 4, characterised in that the input end of the discharge pipe (13) is provided with a socket in which a ram (15) is provided in sliding connection with the inner wall of the socket, and in that the storage vat (12) is provided with a second hydraulic cylinder (16) which drives the ram (15) to slide.

6. The compressed biscuit briquetting machine according to claim 4, wherein the stirring mechanism (17) comprises a stirring shaft (171) and a motor (174), the stirring shaft (171) is rotationally connected with the storage vat (12), a plurality of stirring paddles (173) are arranged on the stirring shaft (171), a shovel plate (172) which coaxially rotates with the inner wall of the storage vat (12) and the conical surface of the conical table is arranged on the stirring shaft (171), a material guide hole (1721) is arranged on the shovel plate (172), a material guide inclined surface (1722) is arranged at the lower edge of the material guide hole (1721), a body of the motor (174) is arranged on the storage vat (12), and the output end of the motor (174) is connected with the stirring shaft (171).

7. The compressed biscuit briquetting machine according to claim 6, wherein the transmission assembly (18) comprises a first belt wheel (181), a second belt wheel (183), a toothed belt (184), a ratchet wheel (185), a gear-missing (187) and a continuous gear (188), wherein the first belt wheel (181) is coaxially connected with the stirring shaft (171), a rotating shaft (182) is rotatably arranged on the wear-resistant plate (1), the second belt wheel (183) is coaxially rotatably connected with the rotating shaft (182), the first belt wheel (181) is in transmission connection with the second belt wheel (183) through the toothed belt (184), a circular groove coaxial with the second belt wheel (183) is arranged on the second belt wheel (183), the ratchet wheel (185) is coaxially connected with the rotating shaft (182), a spring rod is arranged in the groove, the end of the spring rod is connected with a ratchet wheel (186) which is in unidirectional engagement with the ratchet wheel (185), the gear-missing (187) is coaxially connected with the rotating shaft (182), the rotating shaft (4) is coaxially connected with the main shaft (4), the main shaft (4) is rotatably connected with the wear-resistant plate (1), and the ratchet wheel (185) is coaxially connected with the continuous gear (188) and is in intermittent engagement with the continuous gear (188).