CN224113972U

CN224113972U - A reaction vessel for water-soluble fertilizer production that can improve reaction efficiency

Info

Publication number: CN224113972U
Application number: CN202520923296.8U
Authority: CN
Inventors: 刘丽军; 吉子平; 刘强; 高亚萍; 陈艳艳; 庞尔军; 王雪娜
Original assignee: Shanxi Tongsheng Runjie Biotechnology Co ltd
Current assignee: Shanxi Tongsheng Runjie Biotechnology Co ltd
Priority date: 2025-05-12
Filing date: 2025-05-12
Publication date: 2026-04-14
Anticipated expiration: 2035-05-12

Abstract

The utility model discloses a reaction kettle for producing water-soluble fertilizer, which can improve the reaction efficiency, relates to the technical field of water-soluble fertilizer processing, and comprises a reaction kettle body, wherein a discharge valve is fixedly arranged at the bottom of the reaction kettle body, the top of reation kettle body is equipped with the top cap, the top fixed mounting of top cap has actuating mechanism, the feed mechanism is installed to the one side that the top of top cap is located actuating mechanism. The utility model adopts the structure, can further optimize the production flow and control the cost, starts the driving motor, drives the first gear by the rotating shaft, synchronously rotates the grinding rollers at two sides in the feeding frame through the second gear, the worm and the worm wheel, and rapidly processes the raw materials by the grinding rollers after entering the feeding frame through the guide hopper.

Description

Can improve reation kettle for production of water-soluble fertilizer of reaction efficiency

Technical Field

The utility model belongs to the technical field of water-soluble fertilizer processing, and particularly relates to a reaction kettle capable of improving reaction efficiency for water-soluble fertilizer production.

Background

In the field of water-soluble fertilizer production, a reaction kettle is used as core equipment, which plays a decisive role in production efficiency and product quality, various raw materials are required to be fully stirred and mixed in the reaction kettle and chemically reacted, for example, a homogenizing and mixing reaction kettle for water-soluble fertilizer production disclosed in Chinese patent with the publication number of CN221933928U is provided with a grinding mechanism on a feed pipe, and a grinding roller is driven by a grinding motor to crush the materials so as to fully mix the materials in the reaction kettle subsequently, thus improving the production efficiency;

However, the prior art still has a plurality of problems to be solved, the grinding structure of the reaction kettle depends on a single motor for driving, so that the complexity and cost of circuit arrangement are increased, the acquisition cost of the motor is increased, the input cost of the motor in the early stage is increased, meanwhile, the use of a plurality of motors enables the follow-up overhaul and maintenance work to be frequent, the integral use cost and the maintenance cost are further increased due to the inherent frequent maintenance requirement of the electrical equipment, in addition, the internal stirring structure is relatively simple, the up-down rolling of materials is difficult to realize, the mixing of materials is uneven, the reaction efficiency is seriously affected, and certain defects and defects are caused during the application period of the prior art, so that the improved design is needed.

Disclosure of utility model

Aiming at the problems in the background art, the utility model aims to provide a reaction kettle for producing water-soluble fertilizer, which can improve the reaction efficiency, so as to solve the problems of higher driving cost by adopting a plurality of motors during the application period of the prior art and poorer stirring and mixing efficiency during the use period.

The technical aim of the utility model is realized by the following technical scheme:

the utility model provides a but reation kettle is used in production of water-soluble fertilizer of improvement reaction efficiency, includes the reation kettle body, the bottom fixed mounting of reation kettle body has the relief valve, the top of reation kettle body is equipped with the top cap, the top fixed mounting of top cap has actuating mechanism, the feed mechanism is installed to the one side that the top of top cap is located actuating mechanism, feed mechanism and actuating mechanism transmission are connected, the bottom of top cap rotates and is connected with rabbling mechanism, the top of rabbling mechanism is connected with actuating mechanism's bottom output;

The driving mechanism comprises a concave seat, the concave seat is fixedly arranged at the top of the top cover, a driving motor is fixedly arranged at the top of the concave seat, a rotating shaft is fixedly arranged at the output end of the driving motor in a penetrating mode and penetrates through the concave seat, the rotating shaft is rotationally connected to the top of the top cover, the bottom of the rotating shaft penetrates through the top cover and is connected with the stirring mechanism, a transmission group is arranged on the outer surface of the rotating shaft, and the transmission group is connected with the feeding mechanism.

As the preferred technical scheme, feed mechanism includes the solenoid valve, solenoid valve fixed connection is in top one side of top cap, the bottom of solenoid valve runs through the inside of top cap and reation kettle body and is linked together, the top fixed mounting of solenoid valve has reinforced frame, the inside both sides of reinforced frame all rotate and are connected with the grinding roller, one side and the drive train of grinding roller are connected.

As the preferred technical scheme, the drive group includes first gear, worm wheel and second gear, first gear fixed connection is in the surface of pivot, the second gear rotates and is connected in the top cap top one side of keeping away from the solenoid valve, second gear and first gear meshing are connected, the top fixed mounting of second gear has the worm, the worm wheel rotates and is connected in the one side both sides that the charging frame is close to the worm, worm and worm wheel transmission are connected, one side of worm wheel and the one end fixed connection of grinding roller.

As the preferable technical scheme, the top of the charging frame is fixedly connected with a guide hopper, and the whole cross section of the guide hopper is in an inverted isosceles trapezoid shape.

As the preferred technical scheme, rabbling mechanism includes the main shaft, main shaft fixed connection is in the bottom of pivot, the equidistant fixed mounting of surface of main shaft has the stirring side lever, the whole L shape that is of stirring side lever sets up, the inboard equidistant linear arrangement fixedly connected with stirring board that is of stirring side lever, the bottom fixedly connected with stirring auger of main shaft.

As the preferable technical scheme, the bottom equidistant fixed mounting of top cap has the fixed plate, the lower extreme threaded connection of fixed plate has the installation screw rod, the tip of installation screw rod runs through the fixed plate and the installation screw rod sets up to hand screw type screw rod.

As the preferable technical scheme, the upper end of the outer surface of the reaction kettle body is provided with limiting holes in an equidistant annular arrangement, and the end part of the mounting screw is inserted into the inside of the limiting holes.

In summary, the utility model has the following advantages:

The device has the advantages that the mixing efficiency and the discharging convenience of water-soluble fertilizer production can be improved by arranging the driving mechanism, the driving motor can be started during the use period, the power is transmitted to the rotating shaft to drive the main shaft, the stirring side rod, the stirring plate and the stirring auger rotate, the stirring auger conveys materials up and down, uniform up-and-down mixing is realized, the mixing efficiency is improved, the driving motor reversely rotates to drive the stirring auger during discharging, the water-soluble fertilizer is uniformly discharged through the discharging valve, and the overall reaction efficiency and the using convenience are improved;

The second, this device adopts actuating mechanism and feed mechanism cooperation, and the production flow of optimization that can be further, control cost, starts driving motor, and the pivot drives first gear, through second gear, worm wheel, makes the synchronous rotation of both sides grinding roller in the reinforced frame, and the raw materials gets into reinforced frame through the direction fill, is processed fast by the grinding roller, and this drive train design is with high-efficient to the grinding roller of power, need not many motors, reduce cost, improvement machining efficiency, reinforcing device practicality and economic nature.

Drawings

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic top view of the split state of the present utility model;

FIG. 3 is a bottom view of the split state of the present utility model;

FIG. 4 is a schematic view of the stirring mechanism of the present utility model.

Reference numeral 1, a reaction kettle body; 2, a discharge valve, 3, a top cover, 4, a driving mechanism, 41, a concave seat, 42, a driving motor, 43, a rotating shaft, 44, a transmission group, 441, a first gear, 442, a worm gear, 443, a second gear, 444, a worm, 445, a guide bucket, 5, a feeding mechanism, 51, an electromagnetic valve, 52, a charging frame, 53, a grinding roller, 6, a stirring mechanism, 61, a main shaft, 62, a stirring side rod, 63, a stirring plate, 64, a stirring auger, 7, a fixing plate, 8, an installation screw rod, 9 and a limiting hole.

Detailed Description

Examples

Referring to fig. 1 to 4, a reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency of the present embodiment includes a reaction kettle body 1, a discharge valve 2 is fixedly installed at the bottom of the reaction kettle body 1, a top cover 3 is provided at the top of the reaction kettle body 1, a driving mechanism 4 is fixedly installed at the top of the top cover 3, a feeding mechanism 5 is installed at one side of the top cover 3 located at the driving mechanism 4, the feeding mechanism 5 is in transmission connection with the driving mechanism 4, a stirring mechanism 6 is rotatably connected at the bottom of the top cover 3, and the top of the stirring mechanism 6 is connected with the bottom output end of the driving mechanism 4;

The driving mechanism 4 comprises a concave seat 41, the concave seat 41 is fixedly arranged at the top of the top cover 3, a driving motor 42 is fixedly arranged at the top of the concave seat 41, a rotating shaft 43 is fixedly arranged at the output end of the driving motor 42, the rotating shaft 43 is rotationally connected to the top of the top cover 3, the bottom of the rotating shaft 43 penetrates through the top cover 3 and is connected with the stirring mechanism 6, a transmission group 44 is arranged on the outer surface of the rotating shaft 43, the transmission group 44 is connected with the feeding mechanism 5, the driving motor 42 in the driving mechanism 4 is started when the reaction kettle for producing the water-soluble fertilizer works, the driving motor 42 is fixed at the top of the concave seat 41, the concave seat 41 is arranged at the top cover 3, the motor operates, the output end drives the rotating shaft 43 to rotate, the rotating shaft 43 penetrates through the top cover 3 and is connected with the stirring mechanism 6, the stirring mechanism 6 is driven to rotate, materials in the reaction kettle body 1 are stirred, meanwhile, the transmission group 44 on the outer surface of the rotating shaft 43 runs due to the rotation of the rotating shaft 43, the transmission group 44 is connected with the feeding mechanism 5, the power of the driving motor 42 is transmitted to the feeding mechanism 5, the feeding mechanism 5 is driven to run, for example, a grinding roller 53 in the feeding mechanism 5 is driven to roll 53 and the like, the water-soluble fertilizer is driven to work efficiency is improved, the work flow is improved, the work efficiency is realized, the water-soluble fertilizer is cooperated, and the production and the running and the water-soluble materials are carried, and the running and the process are cooperated.

Referring to fig. 1 to 4, the feeding mechanism 5 includes a solenoid valve 51, the solenoid valve 51 is fixedly connected to one side of the top cover 3, the bottom of the solenoid valve 51 penetrates through the top cover 3 and is communicated with the inside of the reaction kettle body 1, a charging frame 52 is fixedly installed at the top of the solenoid valve 51, grinding rollers 53 are rotatably connected to both sides of the inside of the charging frame 52, one side of each grinding roller 53 is connected with a transmission group 44, each transmission group 44 includes a first gear 441, a worm wheel 442 and a second gear 443, the first gear 441 is fixedly connected to the outer surface of the rotating shaft 43, the second gear 443 is rotatably connected to one side of the top cover 3 far from the solenoid valve 51, the second gear 443 is in meshed connection with the first gear 441, a worm 444 is fixedly installed at the top of the second gear 443, the worm wheel 442 is rotatably connected to both sides of the side of the charging frame 52 close to the worm 444, the worm 444 is in transmission connection with the worm wheel 442, one side of the worm wheel 442 is fixedly connected with one end of the grinding roller 53, the top of the charging frame 52 is fixedly connected with a guide bucket 445, the whole cross section of the guide bucket 445 is in an inverted isosceles trapezoid shape, when the rotating shaft 43 in the driving mechanism 4 rotates due to the operation of the driving motor 42 during use, the first gear 441 fixed on the outer surface of the rotating shaft 43 rotates along with the rotating shaft, the first gear 441 is meshed with a second gear 443 rotatably connected with one side of the top cover 3, so as to drive the second gear 443 to synchronously rotate, a worm 444 arranged at the top of the second gear 443 rotates along with the second gear 443, the worm wheel 442 in transmission connection with the worm 444 rotates and is connected with two sides of one side of the charging frame 52 close to the worm 444, the worm 444 rotates to drive the worm wheel 442 to rotate, one side of the worm wheel 442 is fixedly connected with one end of the grinding roller 53, therefore the worm wheel 442 rotates to drive the grinding roller 53 to rotate, the cross section of the inverted isosceles trapezoid of the production raw material passing through the guide hopper 445 is beneficial to guiding the material to fall down intensively, so that the material is convenient to enter the feeding frame 52 and is ground under the action of the rotating grinding roller 53, meanwhile, the electromagnetic valve 51 controls the material to enter the reaction kettle body 1 through the electromagnetic valve, the whole feeding process is realized by the power of the driving mechanism 4 through the transmission of a series of gears and the worm 444 of the worm gear 442, so that the grinding and feeding of the raw material are realized, and a proper material is provided for the production of the water-soluble fertilizer in the reaction kettle.

Referring to fig. 3-4, the stirring mechanism 6 comprises a main shaft 61, the main shaft 61 is fixedly connected to the bottom of a rotating shaft 43, stirring side rods 62 are fixedly arranged on the outer surface of the main shaft 61 at equal intervals, the stirring side rods 62 are integrally arranged in an L shape, stirring plates 63 are fixedly connected to the inner sides of the stirring side rods 62 at equal intervals in a linear arrangement, a stirring auger 64 is fixedly connected to the bottom of the main shaft 61, a fixing plate 7 is fixedly arranged on the bottom of a top cover 3 at equal intervals, a mounting screw 8 is connected to the lower end of the fixing plate 7 in a threaded manner, the end part of the mounting screw 8 penetrates through the fixing plate 7 and is arranged as a hand-screwed screw, limit holes 9 are formed in the upper end of the outer surface of the reaction kettle body 1 at equal intervals in an annular arrangement, the end part of the mounting screw 8 is inserted into the inside of the limit holes 9, when the stirring mechanism 6 of the reaction kettle works, the driving motor 42 in the driving mechanism 4 drives the rotating shaft 43 to rotate, the main shaft 61 fixedly connected with the main shaft rotates, when the main shaft 61 rotates, the L-shaped stirring side rods 62 which are fixed on the main shaft at equal intervals synchronously rotate, the stirring plates 63 which are linearly arranged on the inner sides of the stirring side rods 62 stir and mix materials in the reaction kettle body 1, meanwhile, the stirring auger 64 at the bottom of the main shaft 61 conveys the materials from bottom to top in the rotating process, the materials automatically fall down after rising, the materials are circularly mixed up and down, the mixing uniformity and the reaction efficiency are improved, in addition, the fixing plates 7 which are arranged at the bottom of the top cover 3 at equal intervals are matched with the limiting holes 9 which are arranged on the outer surface of the reaction kettle body 1 in an annular manner through the hand-screwed type mounting screws 8 which are connected with the lower end at equal intervals, the top cover 3 can be firmly mounted on the reaction kettle body 1 through the rotating mounting screws 8, and the disassembly is also convenient, the stirring mechanism 6 and the inside of the reaction kettle are convenient to overhaul and maintain.

The device has the advantages that the mixing efficiency and the discharging convenience of the device in the water-soluble fertilizer production process can be effectively improved by arranging the driving mechanism 4, when the device is operated, the driving motor 42 is started, the power generated by the operation of the driving motor 42 is transmitted to the rotating shaft 43 to drive the rotating shaft 43 to rotate, the rotating shaft 43 further drives the main shaft 61 connected with the rotating shaft to synchronously rotate in the reaction kettle body 1, in the rotating process of the main shaft 61, the stirring side rod 62, the stirring plate 63 and the stirring auger 64 arranged on the main shaft are rotated along with the main shaft, the stirring side rod 62 and the stirring plate 63 rotate, the materials can be conveyed from bottom to top when the device is rotated, the materials can automatically fall down after being lifted to a certain height, and thus the circulation is realized, the working efficiency of the device in the material mixing stage is remarkably improved, when the water-soluble fertilizer is required to be discharged, the discharging valve 2 at the bottom of the reaction kettle is started, and the driving motor 42 is started to drive the main shaft 61 to rotate reversely, so that the materials can be uniformly discharged and the materials can not be discharged by the reverse rotation of the stirring auger 64, and the device can be greatly rotated in the reverse direction, and the water-soluble fertilizer can be completely discharged by the design, and the high efficiency is greatly improved, and the material can be completely discharged and completely discharged by the water-soluble fertilizer through the reverse rotation valve, and the stirring effect can be completely;

The device is matched with the feeding mechanism 5 through the driving mechanism 4, optimization and cost control of a production process are achieved, during operation of the device, the driving motor 42 is started, the driving motor 42 rotates to drive the rotating shaft 43 to rotate, in the rotating process of the rotating shaft 43, the first gear 441 matched with the driving motor 42 rotates along with the rotating shaft, as the first gear 441 is in a meshed connection state with the second gear 443, the rotation of the first gear 441 synchronously drives the second gear 443 to rotate, the rotation of the second gear 443 further assists in driving the worm 444 arranged at the top of the worm 443 to rotate, the worm wheel 442 matched with the worm 444 is driven to rotate during rotation, the worm wheel 442 continuously rotates, further the grinding rollers 53 at two sides inside the feeding frame 52 are driven to synchronously rotate, at the moment, raw materials required for production are conveyed into the inside the feeding frame 52 through the guide hopper 445, and the raw materials can be rapidly ground under the action of the rotating grinding rollers 53.

Claims

1. The reaction kettle for producing the water-soluble fertilizer capable of improving the reaction efficiency comprises a reaction kettle body (1) and is characterized in that a discharge valve (2) is fixedly arranged at the bottom of the reaction kettle body (1), a top cover (3) is arranged at the top of the reaction kettle body (1), a driving mechanism (4) is fixedly arranged at the top of the top cover (3), a feeding mechanism (5) is arranged at one side of the driving mechanism (4) at the top of the top cover (3), the feeding mechanism (5) is in transmission connection with the driving mechanism (4), a stirring mechanism (6) is rotationally connected at the bottom of the top cover (3), and the top of the stirring mechanism (6) is connected with the bottom output end of the driving mechanism (4);

The driving mechanism (4) comprises a concave seat (41), the concave seat (41) is fixedly arranged at the top of the top cover (3), a driving motor (42) is fixedly arranged at the top of the concave seat (41), a rotating shaft (43) is fixedly arranged at the output end of the driving motor (42) in a penetrating mode, the rotating shaft (43) is rotatably connected to the top of the top cover (3), the bottom of the rotating shaft (43) is connected with the stirring mechanism (6) in a penetrating mode, a transmission group (44) is arranged on the outer surface of the rotating shaft (43), and the transmission group (44) is connected with the feeding mechanism (5).

2. The reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency according to claim 1, wherein the feeding mechanism (5) comprises an electromagnetic valve (51), the electromagnetic valve (51) is fixedly connected to one side of the top cover (3), the bottom of the electromagnetic valve (51) penetrates through the top cover (3) and is communicated with the inside of the reaction kettle body (1), a feeding frame (52) is fixedly arranged at the top of the electromagnetic valve (51), grinding rollers (53) are rotatably connected to two sides of the inside of the feeding frame (52), and one side of each grinding roller (53) is connected with a transmission group (44).

3. The reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency according to claim 2, wherein the transmission group (44) comprises a first gear (441), a worm wheel (442) and a second gear (443), the first gear (441) is fixedly connected to the outer surface of the rotating shaft (43), the second gear (443) is rotatably connected to one side, far away from the electromagnetic valve (51), of the top cover (3), the second gear (443) is in meshed connection with the first gear (441), a worm (444) is fixedly arranged at the top of the second gear (443), the worm wheel (442) is rotatably connected to two sides, close to the worm (444), of the feeding frame (52), the worm (444) is in transmission connection with the worm wheel (442), and one side of the worm wheel (442) is fixedly connected with one end of the grinding roller (53).

4. The reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency according to claim 3, wherein a guide bucket (445) is fixedly connected to the top of the feeding frame (52), and the whole cross section of the guide bucket (445) is in an inverted isosceles trapezoid shape.

5. The reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency according to claim 1, wherein the stirring mechanism (6) comprises a main shaft (61), the main shaft (61) is fixedly connected to the bottom of the rotating shaft (43), stirring side rods (62) are fixedly arranged on the outer surface of the main shaft (61) at equal intervals, the stirring side rods (62) are integrally arranged in an L shape, stirring plates (63) are fixedly connected to the inner sides of the stirring side rods (62) at equal intervals in a linear arrangement mode, and stirring augers (64) are fixedly connected to the bottom of the main shaft (61).

6. The reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency according to claim 5, wherein a fixing plate (7) is fixedly arranged at the bottom of the top cover (3) at equal intervals, a mounting screw (8) is connected to the lower end of the fixing plate (7) in a threaded manner, and the end part of the mounting screw (8) penetrates through the fixing plate (7) and the mounting screw (8) is a hand-screwed screw.

7. The reaction kettle for producing water-soluble fertilizer capable of improving reaction efficiency according to claim 6, wherein limiting holes (9) are formed in the upper end of the outer surface of the reaction kettle body (1) at equal intervals in an annular arrangement, and the end part of the mounting screw (8) is inserted into the limiting holes (9).