CN224101721U - Steel cord fusing device - Google Patents
Steel cord fusing deviceInfo
- Publication number
- CN224101721U CN224101721U CN202520810596.5U CN202520810596U CN224101721U CN 224101721 U CN224101721 U CN 224101721U CN 202520810596 U CN202520810596 U CN 202520810596U CN 224101721 U CN224101721 U CN 224101721U
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- CN
- China
- Prior art keywords
- steel cord
- processing box
- roller
- rollers
- fusing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model discloses a steel cord fusing device which comprises a main body unit, wherein the main body unit comprises a treatment box and an observation window which is matched with the treatment box, the steel cord is coiled on a first roller, a thread end is arranged between gaps of two rollers, at the moment, an air cylinder is started to drive the two groups of rollers to be close to each other, so that the steel cord is clamped, the rollers move right to the tail end through a moving structure, a worker is connected to a second roller, the rollers are not hindered from rotating when being pulled, then the moving structure continuously drives the rollers to move leftwards until the rollers are positioned at the left side of the fusing structure, at the moment, a first motor starts to operate to drive the second roller to rotate, further the steel cord is wound, after the steel cord is cut off automatically, the rollers move right after the steel cord is finished, the worker is convenient to connect a new thread to a lower roller, and the problems that after a steel cord coiling machine is full, manual fusing is relied on, labor consumption and efficiency is low, and integral production efficiency is affected are solved.
Description
Technical Field
The utility model relates to the technical field of fusing devices, in particular to a steel cord fusing device.
Background
The steel cord is a common framework material, and mainly has the effects of bearing the acting force from the inside and the outside of a rubber product, improving the strength of the product, limiting the deformation of the product, keeping the dimensional stability, and the steel cord product comprises a rubber tube steel wire, a rubber belt rope, a woven steel cord, a steel wire reinforced rubber belt, a slender cord and a cutting steel wire.
At present, after the steel cord winding machine reaches the full state, the fusing operation is finished mainly by manually holding a fusing device, and the traditional fusing method consumes a large amount of human resources, has relatively low working efficiency, and finally affects the efficiency improvement of the whole production line.
Disclosure of utility model
This section is intended to outline some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the utility model and in the title of the utility model, which may not be used to limit the scope of the utility model.
The present utility model has been made in view of the above-described problems with the conventional steel cord fusing device.
Therefore, the utility model aims to provide a steel cord fusing device which is suitable for solving the problems that after a steel cord winding machine is full, the steel cord fusing device relies on manual fusing, consumes labor and is low in efficiency, and the overall production efficiency is affected.
In order to solve the technical problems, the utility model provides the following technical scheme that the steel cord fusing device comprises:
The main body unit comprises a treatment box and an observation window which is matched with the treatment box, and a wire inlet and a wire outlet are respectively formed in two sides of the treatment box;
the fusing unit comprises a first connecting plate and a second connecting plate which are fixedly arranged on two sides of a processing box, wherein one sides of the first connecting plate and one side of the second connecting plate are respectively and rotatably connected with a first roller, one side of the second connecting plate is provided with a first motor, the output end of the first motor is rotatably connected with one end of the second roller, the inner cavity of the processing box is provided with a U-shaped frame, rollers are symmetrically arranged on the inner wall of the U-shaped frame, air cylinders are respectively arranged on the upper side and the lower side of the U-shaped frame, the telescopic ends of the two groups of air cylinders are respectively and fixedly connected with one sides of the two groups of rollers, the inner cavity of the processing box is provided with a moving structure, and the inner cavity of the processing box is provided with a fusing structure.
As a preferable scheme of the steel cord fusing device, the moving structure comprises a chute arranged on the inner wall of the treatment box, the outer surface of the chute is in threaded connection with a sliding block, the sliding block is in sliding connection with the chute, and one side of the sliding block is fixedly connected with the outer wall of the U-shaped frame.
As a preferable scheme of the steel cord fusing device, a second motor is arranged on one side of the treatment box, and the output end of the second motor is fixedly connected with one end of the screw rod.
As a preferable scheme of the steel cord fusing device, the fusing structure comprises an electric telescopic rod fixedly arranged at the top end of the inner cavity of the treatment box, and a fusing head is arranged at the telescopic end of the electric telescopic rod.
As a preferable scheme of the steel cord fusing device, a rubber pad is arranged on the surface of the roller, so that steel cord slipping is avoided, and the torque of the roller is far greater than that of the first roller.
As a preferable scheme of the steel cord fusing device, a control panel is arranged on one side of the processing box, and the control panel is respectively and electrically connected with the first motor, the second motor, the air cylinder, the electric telescopic rod and the fusing head.
The steel cord winding machine has the beneficial effects that the steel cord is wound on the first roller, the thread end is arranged between the gaps of the two rollers, at the moment, the air cylinder is started to drive the two groups of rollers to be close to each other, so that the steel cord is clamped, the rollers move right to the tail end through the moving structure, a worker is connected to the second roller, the rollers are not obstructed by rotation when the steel cord winding machine pulls, then the moving structure continues to drive the rollers to move left until the steel cord winding machine is positioned at the left side of the fusing structure, at the moment, the first motor starts to operate to drive the second roller to rotate, the steel cord winding machine further starts to wind the steel cord, after the length is reached, the fusing structure is activated, the steel cord is automatically cut off, the rollers move right after the completion, the new wire is conveniently connected to the lower roller, and the problems that after the steel cord winding machine is full, manual fusing is relied, labor consumption and efficiency are low, and the overall production efficiency is affected are solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
FIG. 1 is a schematic view of the whole structure of a steel cord fusing device according to the present utility model;
FIG. 2 is a schematic side view of a steel cord fusing device according to the present disclosure;
Fig. 3 is a schematic view of the internal structure of a processing box of the steel cord fusing device. The drawing illustrates 100, a main body unit, 101, a processing box, 102, an observation window, 103, a wire inlet, 104, a wire outlet, 200, a fusing unit, 201, a first connecting plate, 202, a first roller, 203, a second connecting plate, 204, a second roller, 205, a first motor, 206, a second motor, 207, a U-shaped frame, 208, a cylinder, 209, rollers, 210, sliding grooves, 211, a screw rod, 212, a sliding block, 213, an electric telescopic rod, 214, a fusing head, 215 and a control panel.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the utility model. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present utility model in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present utility model. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Referring to fig. 1 to 3, for one embodiment of the present utility model, there is provided a steel cord fusing apparatus including a body unit 100 and a fusing unit 200.
The main body unit 100 comprises a processing box 101 and an observation window 102 which is matched with the processing box 101, wherein a wire inlet 103 and a wire outlet 104 are respectively arranged on two sides of the processing box 101, wire heads of the steel cord rolls enter the processing box 101 through the wire inlet 103, and when the steel cord rolls come out through the wire outlet 104, the observation window 102 can observe the internal condition of the processing box 101;
The fusing unit 200 comprises a first connecting plate 201 and a second connecting plate 203 fixedly installed on two sides of the processing box 101, one sides of the first connecting plate 201 and the second connecting plate 203 are respectively and rotatably connected with a first roller 202, one side of the second connecting plate 203 is provided with a first motor 205, the output end of the first motor 205 is rotatably connected with one end of the second roller 204, the inner cavity of the processing box 101 is provided with a U-shaped frame 207, the inner wall of the U-shaped frame 207 is symmetrically provided with rollers 209, the upper side and the lower side of the U-shaped frame 207 are respectively provided with an air cylinder 208, the telescopic ends of the two groups of air cylinders 208 are respectively and fixedly connected with one sides of the two groups of rollers 209, the inner cavity of the processing box 101 is provided with a moving structure, the inner cavity of the processing box 101 is provided with a fusing structure, firstly, a steel cord coil is arranged on the first roller 202, then a thread end is arranged between gaps of the two rollers 209, at this time, the air cylinders 208 are started, the two sets of rollers 209 are driven to be close to each other so as to clamp the steel cord, then, the rollers 209 are driven to slide rightwards through the moving structure until reaching the rightmost end position, after reaching the designated position, an operator can conveniently connect the thread end to the second roller 204, the rollers 209 can smoothly rotate in the process of pulling the thread end by the operator, the extension of the thread end is ensured not to be blocked, then, the moving structure continues to drive the rollers 209 to move leftwards until being positioned at the left side of the fusing structure, at the moment, the first motor 205 starts to operate so as to drive the second roller 204 to rotate, and further, the steel cord starts to be wound, when the steel cord reaches the preset length, the fusing structure is activated, the steel cord is automatically cut, the automatic fusing process greatly improves the efficiency, reduces the manpower requirement, and after completing one winding, the rollers 209 are only required to be moved to the right side through the driving structure again, the operator can easily connect new thread ends to the next second roller 204 to be used, and the problem that the whole production efficiency is affected due to the fact that the operator relies on manual fusing after the steel cord winding machine is full is solved.
The moving structure comprises a sliding groove 210 formed in the inner wall of the processing box 101, a sliding block 212 is connected to the outer surface of the sliding groove 210 in a threaded mode, the sliding block 212 is connected with the sliding groove 210 in a sliding mode, one side of the sliding block 212 is fixedly connected with the outer wall of the U-shaped frame 207, when the screw rod 211 is rotated, the sliding block 212 is driven to move through the threaded connection, meanwhile, the sliding block 212 can only slide along the axial surface of the screw rod 211 under the limitation of the sliding groove 210, the moving mode enables the sliding block 212 to pull the U-shaped frame 207 to correspondingly move in the processing box 101, and then the roller 209 is driven to move in the processing box 101 by the movement of the U-shaped frame 207.
A second motor 206 is installed on one side of the treatment box 101, and an output end of the second motor 206 is fixedly connected with one end of the screw rod 211, the second motor 206 is started, and the screw rod 211 is driven to rotate by the second motor 206.
The fusing structure comprises an electric telescopic rod 213 fixedly installed at the top end of the inner cavity of the processing box 101, a fusing head 214 is installed at the telescopic end of the electric telescopic rod 213, the electric telescopic rod 213 drives the fusing head 214 to move downwards, and the fusing head 214 moves to fuse the steel cord.
The surface of the roller 209 is provided with a rubber pad to avoid slipping of the steel cord, the torque of the roller 209 is far greater than that of the first roller 202, and in the process of pulling the steel cord, the torque of the roller 209 is obviously higher than that of the first roller 202, and the design ensures that the first roller 202 can freely rotate to pay off, and the roller 209 is kept fixed and not rotated, so that the steel cord is effectively clamped and prevented from slipping.
A control panel 215 is installed on one side of the processing box 101, and the control panel 215 is electrically connected to the first motor 205, the second motor 206, the air cylinder 208, the electric telescopic rod 213 and the fuse 214, respectively, and all devices are controlled by the control panel 215.
In the use, firstly, place the steel cord roll on first cylinder 202, then place the end of a thread in the gap between two gyro wheels 209, at this moment, cylinder 208 starts, order about two sets of gyro wheels 209 each other, thereby press from both sides tight steel cord, then, through the moving structure, drive gyro wheel 209 slides rightwards, until reaching right-most end position, after reaching appointed position, the operating personnel can conveniently be connected to the second cylinder 204 with the end of a thread, in the in-process of workman's pulling end of a thread, gyro wheel 209 can smoothly rotate, ensure can not hinder the extension of end of a thread, afterwards, this moving structure continues to drive gyro wheel 209 to remove leftwards, until it is located the left side of fusing structure, at this moment, first motor 205 starts the operation, drive second cylinder 204 is rotatory, and then begin to twine the steel cord, when the steel cord reaches preset length, fusing structure can be activated, automatic cutout steel cord, this automatic fusing process has greatly improved efficiency, and after having reduced manpower demand, only need once more to remove the gyro wheel 209 to the right side through driving structure, operating personnel can easily be connected to the second cylinder 204 of a new end of a thread, and the manpower consumption of a thread is low-grade, and the whole production efficiency is realized.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present utility model may be modified or substituted without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered in the scope of the claims of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520810596.5U CN224101721U (en) | 2025-04-27 | 2025-04-27 | Steel cord fusing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520810596.5U CN224101721U (en) | 2025-04-27 | 2025-04-27 | Steel cord fusing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN224101721U true CN224101721U (en) | 2026-04-10 |
Family
ID=99346060
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202520810596.5U Active CN224101721U (en) | 2025-04-27 | 2025-04-27 | Steel cord fusing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN224101721U (en) |
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2025
- 2025-04-27 CN CN202520810596.5U patent/CN224101721U/en active Active
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