Vibrating screening device for humic acid fertilizer production
Technical Field
The utility model relates to the technical field of fertilizer production equipment, in particular to a vibrating screening device for humic acid fertilizer production.
Background
Humic acid fertilizer is used as an organic fertilizer rich in various organic substances and nutrient elements required by plant growth and plays a vital role in agricultural planting. The soil-based fertilizer can remarkably improve the physical, chemical and biological properties of soil, enhance the water and fertilizer retention capacity of the soil, promote the activity of soil microorganisms and create a good soil environment for the growth of crops. Meanwhile, the humic acid fertilizer can also directly provide nutrients for crops, improves the stress resistance of the crops, promotes the growth and development of the crops, increases the yield and quality of the crops, and has important significance for guaranteeing the sustainable development of agriculture and grain safety.
In the production process of humic acid fertilizer, the screening link is one of the key steps for ensuring the quality of the product. Conventional humic acid fertilizer screening devices usually adopt a simple vibration screening mode, however, in actual production, the screening mode seriously affects the production efficiency and the product quality.
The humic acid fertilizer has certain viscosity, and adhesion phenomenon easily occurs among the humic acid fertilizer particles due to the influence of factors such as humidity, temperature and the like in the production process, so that a block-shaped structure with different sizes is formed. When the agglomerated humic acid fertilizers enter a traditional vibration screening device, the agglomerated materials are difficult to effectively disperse and move on a screen surface due to the large volume of the agglomerated materials, so that particles meeting the granularity requirement are trapped in the oversize materials in a large amount, and cannot smoothly enter the next production link through a screen. This results in a longer time for the screening process to complete, greatly reducing the screening efficiency and affecting the overall throughput of the production line. Because the agglomerated humic acid fertilizer cannot be effectively broken up and sieved, in conventional sieving devices, the agglomerated materials are often discharged directly as waste. This not only results in a significant waste of raw materials and increased production costs, but also the generation of significant amounts of waste materials can place additional burden on subsequent waste disposal.
Disclosure of utility model
Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides the vibrating screening device for the production of the humic acid fertilizer, and the problem that the screening efficiency and the discharging rate of the screened material are lower due to the fact that the humic acid fertilizer is easy to adhere during screening is effectively solved through the design.
The utility model provides the technical scheme that the automatic material screening device comprises a supporting frame, wherein a material screening box is fixedly connected to the supporting frame, a feeding hole is formed in the upper end of the material screening box, a material distributing plate is arranged below the feeding hole, the material distributing plate is fixedly connected with the material screening box, a stirrer is rotatably connected to the material distributing plate, an adjusting baffle is arranged at the discharging end of the material distributing plate, the adjusting baffle is fixedly connected with the material screening box, a first material hole matched with the material distributing plate is formed in the side edge of the material screening box, a second material hole is formed below the first material hole, a vibrating screen is arranged on the side edge of the second material hole, the vibrating screen is in sliding connection with the material screening box, a waste material box is fixedly connected to the side edge of the material screening box, and a material storage box is fixedly connected to the lower end of the material screening box.
Preferably, the adjusting baffle is slidably connected with a supporting rod, the supporting rod is fixedly connected with the screening bin, and the adjusting baffle is in threaded connection with a fixing bolt.
Preferably, the stirrer comprises a stirring shaft, the stirring shaft is rotationally connected with the screening box, a through hole matched with the stirring shaft is formed in the material distributing plate, a blanking rod is fixedly connected to the stirring shaft, and a blanking groove matched with the blanking rod is formed in the material distributing plate and the adjusting baffle.
Preferably, the stirring shaft is fixedly connected with a first gear, the first gear is meshed with a second gear, the second gear is coaxially and fixedly connected with a cleaning roller, and the cleaning roller is adjacent to the lower surface of the vibrating screen.
Preferably, the bottom of the waste bin is fixedly connected with a sieve plate.
Preferably, an inclined bottom plate is arranged at the bottom of the storage box, and a discharging hopper is fixedly connected to the front side of the storage box.
Compared with the prior art, the utility model has the outstanding advantages that:
According to the utility model, the vibrating screen and the material separating plate are additionally arranged in the screening box, and the material separating plate and the stirrer scatter and screen the screened materials, so that the condition that the humic acid fertilizer is adhered before screening is avoided, the subsequent screening efficiency is ensured, the waste of raw materials is avoided, and the discharge rate of the screened materials is improved.
According to the utility model, the adjusting material plate is arranged on the side edge of the material distributing plate, and the gap between the adjusting material plate and the material distributing plate can be adjusted by changing the position of the adjusting material plate, so that the blanking amount and the blanking speed of the screened material are adjusted, and excessive accumulation of the screened material at the material inlet of the screening box is avoided.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic view of a screening box according to the present utility model.
FIG. 3 is a schematic cross-sectional view of a screening box according to the present utility model.
FIG. 4 shows the present utility model the structure of the distributing plate is schematically shown.
FIG. 5 is a schematic view of the bottom structure of the sifting box and the waste box of the present utility model.
FIG. 6 is a schematic view of the structure of the storage tank of the present utility model.
The drawing comprises a support frame 1, a screening bin 2, a feeding hole 3, a material separating plate 4, a stirrer 5, a stirring shaft 501, a stirring shaft 502, a blanking rod 503, a blanking groove 504, a first gear 505, a second gear 506, a cleaning roller 6, an adjusting baffle plate 7, a first material hole 8, a second material hole 9, a vibrating screen 10, a waste bin 11, a storage bin 12, a supporting rod 13, a fixing bolt 14, a sieve plate 15 and a blanking hopper.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present utility model are included in the protection scope of the present utility model.
Referring to fig. 1-6, the vibrating screening device for humic acid fertilizer production comprises a supporting frame 1, wherein a screening box 2 is fixedly connected to the supporting frame 1, a feeding port 3 is formed in the upper end of the screening box 2, a distributing plate 4 is arranged below the feeding port 3, the distributing plate 4 is fixedly connected with the screening box 2, a stirrer 5 is rotatably connected to the distributing plate 4, an adjusting baffle 6 is arranged at the discharging end of the distributing plate 4, the adjusting baffle 6 is fixedly connected with the screening box 2, a first material port 7 matched with the distributing plate 4 is formed in the side edge of the screening box 2, a second material port 8 is formed in the lower portion of the first material port 7, a vibrating screen 9 is arranged on the side edge of the second material port 8, the vibrating screen 9 is in sliding connection with the screening box 2, a waste material box 10 is fixedly connected to the side edge of the screening box 2, and a storage box 11 is fixedly connected to the lower end of the screening box 2.
Caster is installed to support frame 1 bottom, can make things convenient for the removal of device, sieve 2 and the equal fixed mounting of storage case 11 are on support frame 1, there are two-layer screening subassembly in sieve 2, the sieve mesh of upper screening subassembly, be greater than the sieve mesh of lower floor's screening subassembly, upper strata screening subassembly comprises dividing flitch 4, regulating baffle 6 and agitator 5, wherein agitator 5 can break up the humic acid fertilizer of blocking in the rotation process, avoid the raw materials that accords with the specification to be wasted, improve the discharge rate of raw materials, the screening subassembly of lower floor is by vibrating screen 9, vibrating screen 9 slidable mounting is in a sieve feed cylinder, vibrating screen 9 is extensively used in sieve device, belong to prior art, do not make too much introduction here to the structure of vibrating screen 9, the application carries out secondary screening with vibrating screen 9, through its characteristic of shaking, improve screening efficiency, the condition that the sieve mesh is blocked is avoided simultaneously, the discharge end of dividing flitch 4 is first material mouth 7, the discharge end of vibrating screen 9 is second material mouth 8, first material mouth 7 and second material mouth 8 are located first material mouth 7 and second material mouth 8 are located in a first material mouth 7 and second material mouth 8 of the inner chamber that the waste material mouth 7 is jointly enters into the waste material sieve 8, the waste material of the inner chamber 10 is connected to the waste material of the second material sieve mouth 8.
As shown in fig. 2 and 3, the material distributing plate 4 is obliquely installed in the material storing box 11, the adjusting baffle 6 is fixedly connected with the material screening box 2 through the supporting rod 12, the adjusting baffle 6 and the material distributing plate 4 form a Y-shaped structure, the adjusting baffle 6 and a larger opening at the upper end of the material distributing box can contain more screening materials, the stirrer 5 rotates anticlockwise on the material distributing plate 4, the adjusting baffle 6 can horizontally move on the supporting rod 12, when the adjusting baffle 6 moves leftwards, the distance between the adjusting baffle 6 and the material distributing plate 4 can be reduced, when the screening material volume is smaller, excessive screening materials slide from the gap, when the screening material volume is larger, the adjusting baffle 6 moves rightwards, so that large-volume impurities can be prevented from accumulating above the material distributing plate 4, smoothness of the material distributing plate 4 is facilitated, the adjusting baffle 6 is fixed on the supporting rods 12 through the fixing bolts 13, and the two supporting rods 12 play a role in stabilizing, supporting and guiding the movement of the adjusting baffle 6.
The (mixing) shaft 501 on the agitator 5 runs through the feed plate 4 through the through hole, and open on feed plate 4 and the regulating baffle 6 have with puddler complex unloading groove 503, puddler and unloading groove 503 all have the multiunit, the quantity of both is corresponding, the puddler can rotate under the effect of (mixing) shaft 501, the upper end of puddler can upwards outstanding flitch part down through unloading groove 503, when there is the sieve material between flitch and the regulating baffle 6, the puddler is driven to rotate by puddler 501, the rotation of puddler can have left effort to the massive sieve material, the sieve material has reverse effort to the sieve material after receiving the effort of puddler, after sieve material and unloading board contact, make the sieve material of the piece receive the extrusion force under the effect of flitch and puddler like this, so as to break up the sieve material of piece, avoid humic acid fertilizer to cause the wasting of resources because of the caking.
The stirring shaft 501 is connected to a driving motor through a chain assembly, the driving motor is installed above the supporting frame 1, the stirring shaft 501 is further provided with a first gear 504, the first gear 504 is meshed with a second gear 505, the second gear 505 is fixedly connected with a cleaning roller, the cleaning roller is located in the screening box 2 and located above the vibrating screen 9, bristles on the vibrating screen 9 are used for cleaning the vibrating screen 9, smoothness of screening holes on the vibrating screen 9 is guaranteed, and screening efficiency of the vibrating screen 9 is improved.
The lower bottom surface of the waste bin 10 is provided with the sieve plate 14, and the sieve plate 14 screens the waste materials in the waste bin 10 again, so that the waste of raw materials can be avoided, and the yield of the screened materials is improved.
The storage box 11 is fixedly connected to the lower ends of the waste box 10 and the screening box 2 and is used for collecting humic acid fertilizer particles which are screened and meet the specification. The bottom of the storage box 11 is provided with an inclined bottom plate, and the angle of the inclined bottom plate is generally 5-15 degrees, so that materials can be conveniently gathered towards the front side of the storage box 11. The front side of the storage box 11 is fixedly connected with a discharging hopper 15, and the discharging hopper 15 is in a funnel shape, so that the collected humic acid fertilizer particles are conveniently discharged for subsequent packaging or use.
Before the whole working process of the utility model is used, the fixing bolts 13 are loosened according to actual production requirements, the baffle 6 is adjusted by sliding left and right, and the size of the discharge end of the material distributing plate 4 is changed, so that the material discharging amount and the material discharging speed are adjusted, and after the positions are adjusted, the fixing bolts 13 are screwed, and the baffle 6 is fixed. And then throwing humic acid fertilizer to be screened into the screening box 2 from the feed inlet 3, enabling the material to fall on the material separating plate 4, starting a motor to drive the stirring shaft 501 to rotate, enabling the blanking rod 502 on the stirring shaft 501 to move in the blanking groove 503, stirring and dispersing the material to prevent the material from being adhered to form a block, enabling the screen material to be screened for the first time at the position of the material separating plate 4, enabling the oversized screen material to enter the waste box 10 from the first feed inlet 7, enabling the small-particle screen material to enter the vibrating screen 9 for secondary screening, enabling the vibrating screen 9 to generate high-frequency vibration under the driving of the vibrating motor, and further screening the material entering the vibrating screen 9. The particles meeting the specification pass through the screen mesh of the vibrating screen 9 and fall into the storage box 11 below, and the waste materials which do not meet the specification are screened out by the vibrating screen 9 and enter the waste box 10 through the second material opening 8. The materials entering the waste bin 10 are screened again through the screen plate 14 at the bottom of the waste bin 10, and some particles possibly meeting the specification can fall into the storage bin 11 below through the screen plate 14, so that waste of waste materials is reduced.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present utility model.