CN224084624U

CN224084624U - Production device for instant bitter gourds

Info

Publication number: CN224084624U
Application number: CN202520749505.1U
Authority: CN
Inventors: 叶雪群
Original assignee: Individual
Current assignee: Individual
Priority date: 2025-04-21
Filing date: 2025-04-21
Publication date: 2026-04-07
Anticipated expiration: 2035-04-21

Abstract

This utility model discloses a production device for ready-to-eat bitter melon, including a screw feeder, a roller crusher, a collection box, a control box, a finished product box, a rubber mill, a settling tank, a vacuum freeze dryer, a waste box, and an extrusion cylinder. The screw feeder is connected to the roller crusher, which is connected to the collection box via a slide box. The collection box is connected to the extrusion cylinder via an electric valve. One end of the extrusion cylinder is connected to the finished product box via a feeding pipe. The finished product box is connected to the rubber mill via a first feed pump, and the rubber mill is connected to the settling tank via a pipe. The settling tank is connected to the vacuum freeze dryer via a second feed pump. Beneficial effects: It replaces traditional manual segmented operation, ensuring continuous and stable operation of the production line; it can efficiently crush bitter melon fiber tissue, significantly improving the extraction efficiency of effective components; it effectively avoids downtime caused by filter clogging, ensuring production continuity and reducing waste residue; and it comprehensively reduces operating difficulty and maintenance costs.

Description

Production device for instant bitter gourds

Technical Field

The utility model relates to the technical field of agricultural product processing equipment, in particular to a production device of instant bitter gourd.

Background

With the gradual rise of health consciousness of consumers, the balsam pear rich in vitamin C, balsam pear glycoside and various amino acids is favored, and the effects of clearing heat, relieving summer heat, reducing blood sugar and the like are in accordance with modern health preserving concepts. Under the background, the instant balsam pear products are in a continuously growing state in market demand by virtue of convenience. However, in the current food processing industry, the traditional instant bitter gourd production device has a common technical bottleneck.

In the automation level, most of the equipment still depends on manual feeding, sectional operation and intermittent monitoring, so that the production efficiency is low, and the sanitary risk is frequently and easily introduced by manual intervention. The material treatment link also has defects, and the crushing device adopts a single blade structure, so that the fibrous tissues of the balsam pear cannot be crushed sufficiently, and the juice yield of the subsequent extrusion process is not ideal. Meanwhile, the existing separation equipment adopts a fixed filter screen, is easy to block, needs frequent shutdown and cleaning, and seriously affects the production continuity.

The waste separation technology is a breakthrough, the traditional device only depends on gravity sedimentation to realize solid-liquid separation, and impurities such as pumpkin seeds and peel are difficult to remove, so that the content of crude fibers in a final product exceeds the standard, and the taste and the nutritional value are influenced. In addition, the equipment layout is dispersed, the energy consumption of the material transfer ring is higher, and the material transfer ring is contrary to the green manufacturing concept. The problems restrict the large-scale production of instant bitter gourds, and are more difficult to meet the requirements of consumers on high-quality standardized foods, and development of an integrated and intelligent novel production device is needed to improve the industrial competitiveness.

Disclosure of utility model

In order to solve the problems, particularly to overcome the defects in the prior art, the utility model provides a production device for instant balsam pear, which can solve the problems.

In order to achieve the above purpose, the utility model adopts the following technical means:

The production device of the instant bitter gourds comprises a screw feeder, a roller crusher, a material collecting box, a control box, a finished product box, a rubber mill, a standing barrel, a vacuum freeze dryer, a waste material box and an extrusion barrel, wherein a discharge hole of the screw feeder is connected with a feed inlet of the roller crusher, a discharge hole of the roller crusher is connected with the material collecting box through a slide box, the material collecting box is connected with the extrusion barrel through an electric valve, one end of the extrusion barrel is connected with the finished product box through a feed pipe, the finished product box is connected with the rubber mill through a first feed pump, a discharge hole of the rubber mill is connected with the standing barrel through a pipeline, and the standing barrel is connected with the vacuum freeze dryer through a second feed pump;

The device comprises a pressing cylinder, a waste material port, a filter screen plug-in assembly, a chute, a sealing plate, a pushing plate and an extrusion head, wherein the waste material port is formed in the bottom of one end of the pressing cylinder, the waste material port is connected with the waste material tank through a pipeline;

The screw feeder, the roller crusher, the electric valve, the first material conveying pump, the rubber mill, the first material conveying pump, the vacuum freeze dryer, the sealed electric push rod and the extruded electric push rod are respectively and electrically connected with the control box.

According to a further scheme, the material collecting box is of a conical structure, and the electric valve at the bottom of the material collecting box is distributed between the filter screen plug-in assembly and the extrusion head.

According to a further scheme, the control box comprises a cabinet body, a cabinet door is connected to an opening of the cabinet body, a control switch is connected to the cabinet door in an embedded mode, a support is connected to the bottom of the cabinet body, a PLC controller is connected to the cabinet body, and the screw feeder, the roller crusher, the electric valve, the first material conveying pump, the colloid mill, the first material conveying pump, the vacuum freeze dryer, the sealing electric push rod, the extrusion electric push rod and the control switch are respectively and electrically connected with the PLC controller.

According to a further scheme, the top parts of the material collecting box, the finished product box, the colloid mill, the standing barrel, the vacuum freeze dryer, the waste material box and the extrusion barrel are respectively connected with a distance sensor, and the distance sensors are electrically connected with the control box.

According to a further scheme, the feeding pipe is connected with a visual window in an embedded mode.

According to a further scheme, the filter screen inserting assembly comprises a ring body inserted with the extrusion cylinder, the side part of the ring body is connected with a connecting plate, the connecting plate is connected with the extrusion cylinder through a fixing wire, the top of the ring body is connected with a pull rod, the middle of the ring body is connected with a filter screen in an embedded mode, and the bottom of the ring body is connected with a positioning block inserted with the inner wall of the extrusion cylinder.

The utility model further provides a further scheme that the ring body, the connecting plate, the pull rod and the positioning block are integrally manufactured.

According to a further scheme, the waste box comprises a box body, a drawing cabinet is inserted into the box body, and a handle is connected to the outer side face of the drawing cabinet.

According to a further scheme, the guide groove body which is arranged on one side of the filter screen plug-in assembly and matched with the extrusion head is connected in the extrusion barrel.

The utility model has the beneficial effects that:

1. According to the utility model, full-flow automatic control is realized through the control box and the PLC controller, the traditional manual sectional operation is replaced, the continuous and stable operation of the production line can be ensured, the sanitary risk caused by manual intervention is obviously reduced, and the food safety production standard is met.

2. According to the utility model, the combined design of the roller crusher and the extrusion cylinder is adopted, and the fine separation of the filter screen plug-in assembly is matched, so that the balsam pear fibrous tissue can be crushed efficiently, the extraction efficiency of the effective components is greatly improved, the material treatment is ensured to be more sufficient, and the product quality is better.

3. The detachable filter screen plug-in assembly and the sealed electric push rod linkage structure can accurately intercept waste impurities, facilitate rapid disassembly and blockage removal, effectively avoid shutdown interruption caused by filter screen blockage, ensure production continuity and reduce waste residues.

4. The utility model optimizes the structural design of each component, such as accelerating material conveying of a conical material collecting box, real-time monitoring flow of a visual window, simplified cleaning of a drawing type waste material box, lifting of extrusion accuracy of a guide groove body, and omnibearing reduction of operation difficulty and maintenance cost.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a cross-sectional view of the extrusion barrel of the present utility model;

FIG. 3 is a schematic diagram of the control box of the present utility model;

FIG. 4 is a schematic view of a filter screen insert assembly according to the present utility model;

FIG. 5 is a schematic view of the structure of the waste bin of the utility model;

reference numerals:

Screw feeder 1, roller crusher 2, slide case 3, collection case 4, electric valve 5, control case 6, finished product case 7, distance sensor 8, feed pipe 14, visual window 15, filter screen plug assembly 16, waste bin 17, guide groove 18, waste port 19, sealing plate 20, push plate 21, chute 22, sealing electric push rod 23, extrusion head 24, extrusion electric push rod 25, extrusion cylinder 26, cabinet 601, cabinet door 602, control switch 603, bracket 604, PLC controller 605, ring 161, connection plate 162, pull rod 163, filter screen 164, positioning block 165, box 171, drawer 172, handle 173.

Detailed Description

The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

As shown in fig. 1 to 2, a production device for instant bitter gourds comprises a screw feeder 1, a roller crusher 2, an aggregate box 4, a control box 6, a finished product box 7, a rubber mill 10, a standing barrel 11, a vacuum freeze dryer 13, a waste bin 17 and an extrusion barrel 26, wherein a discharge port of the screw feeder 1 is connected with a feed port of the roller crusher 2, a discharge port of the roller crusher 2 is connected with the aggregate box 4 through a slide box 3, the aggregate box 4 is connected with the extrusion barrel 26 through an electric valve 5, one end of the extrusion barrel 26 is connected with the finished product box 7 through a feed pipe 14, the finished product box 7 is connected with the rubber mill 10 through a first feed pump 9, the discharge port of the rubber mill 10 is connected with the standing barrel 11 through a pipeline, and the standing barrel 11 is connected with the vacuum freeze dryer 13 through a second feed pump 12;

A waste port 19 is formed in the bottom of one end of the extrusion barrel 26, the waste port 19 is connected with the waste box 17 through a pipeline, a filter screen plug-in assembly 16 arranged between the feed pipe 14 and the waste port 19 is plugged at one end of the extrusion barrel 26, a sliding chute 22 communicated with the waste port 19 is formed in the bottom of the extrusion barrel 26, a sealing plate 20 capable of sealing the waste port 19 is connected in a sliding manner in the sliding chute 22, a push plate 21 is connected to one end of the sealing plate 20, a sealing electric push rod 23 is connected to the push plate 21, the sealing electric push rod 23 pushes the sealing plate 20 to seal the waste port 19 through the push plate 21, an extrusion electric push rod 25 is plugged at the other end of the extrusion barrel 26, and a squeezing head 24 corresponding to the filter screen plug-in assembly 16 is connected to the plug-in end of the extrusion electric push rod 25;

The screw feeder 1, the roller crusher 2, the electric valve 5, the first material conveying pump 9, the colloid mill 10, the first material conveying pump 9, the vacuum freeze dryer 13, the sealing electric push rod 23 and the extrusion electric push rod 25 are respectively and electrically connected with the control box 6.

Principle of operation

The balsam pear is firstly placed at the feeding end of the screw feeder 1, the screw feeder 1 is started under the instruction of the control box 6, the screw blades in the screw feeder rotate, and the balsam pear is conveyed to the feeding port of the roller crusher 2 along a pipeline. The roller inside the roller crusher 2 rotates to primarily crush the entering balsam pear, and crushed materials fall into the slide box 3 through the discharge hole of the roller crusher 2.

The slide case 3 is obliquely arranged, and the crushed materials slide down to the aggregate case 4 for temporary storage under the action of gravity. When the material in the material collection box 4 reaches a certain amount, the control box 6 sends a signal to open the electric valve 5, and the material enters the extrusion cylinder 26 through the pipeline.

At this time, the sealing electric push rod 23 is extended under the control of the control box 6, and the push plate 21 pushes the sealing plate 20 to slide along the sliding groove 22, so as to seal the waste port 19 at the bottom of the extrusion barrel 26. Subsequently, the extrusion electric push rod 25 is started, and the extrusion head 24 at the plug end moves in the direction of the filter screen plug assembly 16 in the extrusion cylinder 26, so that the material entering the extrusion cylinder 26 is extruded.

Under the pressure of the extrusion head 24, the balsam pear emulsion meeting the granularity requirement enters the finished product box 7 through the filter screen plug-in component 16 and the feeding pipe 14, while the waste materials such as crude fiber and the like are intercepted by the filter screen and left at one side of the filter screen, which is close to the extrusion head 24, in the extrusion barrel 26.

When the extrusion process is finished, the control box 6 controls the sealing electric push rod 23 to retract, drives the sealing plate 20 to reversely slide along the chute 22, opens the waste port 19, and enables waste to fall into the waste box 17 through the pipeline under the action of gravity, so that the production process of breaking the complete balsam pear into a paste is completed.

The materials in the finished product box 7 are pumped to a colloid mill 10 by a first material conveying pump 9, grinded and refined at a high speed and then flow into a standing barrel 11. After standing and layering, the second material conveying pump 12 conveys the upper liquid to the vacuum freeze dryer 13, and the instant finished balsam pear is prepared by a low-temperature freeze-drying process.

In the whole process, the screw feeder 1, the roller crusher 2, the electric valve 5, the first material conveying pump 9, the colloid mill 10, the first material conveying pump 9, the vacuum freeze dryer 13, the sealing electric push rod 23 and the extrusion electric push rod 25 are uniformly controlled by the control box 6, so that automatic production is realized.

Example 2

The material collecting box 4 is of a conical structure, and the electric valve 5 at the bottom of the material collecting box 4 is distributed between the filter screen plug-in assembly 16 and the extrusion head 24.

The advantages of the above arrangement are:

the material conveying efficiency is optimized, namely the material collecting box 4 adopts a conical structure, and the design of narrow bottom and wide top can naturally collect materials to the bottom by utilizing gravity, so that the materials are prevented from accumulating and remaining in the box. When the electric valve 5 is opened, the material can quickly and smoothly enter the extrusion cylinder 26 through the pipeline, so that the retention time of the material is reduced and the overall production rhythm is improved compared with a conventional straight cylinder type material collecting box.

The extrusion uniformity is ensured, namely the electric valve 5 is distributed at the position between the filter screen plug assembly 16 and the extrusion head 24, so that the material is directly positioned in an extrusion operation area after entering the extrusion cylinder 26. When the extrusion electric push rod 25 drives the extrusion head 24 to push, the materials can be uniformly pressed without secondary displacement, so that the problems of partial insufficient extrusion or uneven pressure caused by the deviation of the feeding position are avoided, and the granularity consistency of finished products of the balsam pear emulsion is ensured.

The structure and maintenance of the equipment are simplified, the connection path between the material collecting box 4 and the extrusion cylinder 26 is shortened by the layout, the bending of the pipeline is reduced, and the risk of material blockage is reduced. Meanwhile, the inclined inner wall of the conical material collecting box 4 is convenient to clean, and residual materials can be quickly emptied by matching with the opening and closing control of the electric valve 5, so that the equipment maintenance difficulty and the cleaning cost are reduced.

The extrusion tightness is improved, namely the electric valve 5 is directly abutted against the middle working area of the extrusion barrel 26, and the sealing plate 20 driven by the sealing electric push rod 23 is matched to seal the waste port 19, so that an independent airtight space can be formed during extrusion, the material leakage or gas escape from the waste port 19 is prevented from affecting the extrusion pressure, and the extrusion efficiency and the quality of finished products are ensured.

As shown in fig. 3, the control box 6 includes a cabinet body 601, a cabinet door 602 is connected to an opening of the cabinet body 601, a control switch 603 is connected to the cabinet door 602 in an embedded manner, a bracket 604 is connected to the bottom of the cabinet body 601, a PLC controller 605 is connected to the cabinet body 601, and the screw feeder 1, the roller crusher 2, the electric valve 5, the sealing electric push rod 23, the extrusion electric push rod 25 and the control switch 603 are respectively and electrically connected to the PLC controller 605.

The advantages of the above arrangement are:

The operation and protection integration is realized by the cabinet body 601 matched with the cabinet door 602, so that a closed protection space is provided for the PLC 605, dust and water vapor invasion is avoided, the stability of electronic elements is influenced, and an operation interface is externally arranged by the control switch 603 embedded in the cabinet door 602, so that an operator can intuitively adjust equipment parameters, and balance between protection and convenient operation is realized.

The support 604 at the bottom of the cabinet body 601 enhances the overall stability of the control box and can adapt to different workshop ground environments. The height design of the bracket 604 keeps the control box at an adaptive distance from other equipment in the production line, is convenient for wiring and centralized management, and reduces interference to the PLC controller 605 due to ground vibration.

The PLC 605 is used as a core center, and the equipment such as the screw feeder 1, the roller crusher 2 and the like are integrated through electric connection, so that the crushing process is automated. The modularized programming characteristic of the method can adjust the start-stop sequence and the operation time length of each device as required, thereby meeting different output and process requirements and improving the production flexibility.

The maintenance and overhaul are efficient, the opening and closing design of the cabinet door 602 enables the PLC 605 and the internal circuits to be exposed conveniently, a complex structure is not required to be disassembled during overhaul, the independent connection mode of the control switch 603 and the PLC 605 is convenient for fault location, the circuits can be preferentially checked if the switch 603 is abnormal, and the controller 605 can be overhauled in a targeted manner, so that the maintenance cost and the downtime are reduced.

The top parts of the material collecting box 4, the finished product box 7, the colloid mill 10, the standing barrel 11, the vacuum freeze dryer 13, the waste material box 17 and the extrusion barrel 26 are respectively connected with a distance sensor 8, and the distance sensor 8 is electrically connected with the control box 6.

The advantages of the above arrangement are:

The accurate automatic control distance sensor 8 monitors the heights of materials in containers such as the material collecting box 4, the finished product box 7 and the like in real time, and feeds data back to the PLC controller of the control box 6. For example, when the material in the material collecting box 4 reaches a threshold value, the controller automatically starts the electric valve 5 to feed the material to the extrusion cylinder 26, and when the material level of the vacuum freeze dryer 13 is insufficient, the second material conveying pump 12 is triggered to convey the material, so that idling or overflow is avoided, and the full-flow dynamic closed-loop control is realized.

The energy and the consumable materials can be allocated by the device according to the requirements through material level monitoring in the optimized resource allocation. If the colloid mill 10 is started only when the storage of the finished product box 7 is sufficient, the idling energy consumption is reduced, and when the waste box 17 is close to full load, the system gives an early warning to prompt cleaning, so that the waste of raw materials caused by overflow of waste materials is avoided, and the production cost is reduced.

The safe operation of the equipment is ensured, and the blockage or equipment damage of the container caused by the overfill of the material is prevented. For example, when the material level of the extruding cylinder 26 is too high, the system pauses the screw feeder 1 to avoid overload, and when the liquid level of the standing cylinder 11 is abnormal, the feeding of the colloid mill 10 is automatically cut off, so that the service life of the equipment is prolonged, and the maintenance frequency is reduced.

And the continuous monitoring of the production stability is improved, so that the connection smoothness of all links is ensured, and the production interruption caused by material level unbalance is avoided. For example, the linkage feeding of the vacuum freeze dryer 13 and the standing barrel 11 can maintain constant treatment capacity, ensure the uniformity of the product quality and meet the requirement of industrial production.

The feed pipe 14 is connected with a visual window 15.

The advantages of the above arrangement are:

The visual window 15 is directly embedded in the feeding pipe 14, and an operator can visually observe the conveying state of the balsam pear emulsion, such as whether the flow is uniform, whether caking and blockage exist or not, and the like. Compared with the dependence on equipment feedback data, the device can capture the abnormality more quickly by naked eye observation, adjust the pressure of the extrusion electric push rod 25 in time or clear the pipeline, and ensure the production continuity.

Accurate fault location-when the transport is abnormal, the visual window 15 can assist in judging the location of the jam. For example, if material accumulation is observed in the visual window 15 but the discharge of the extrusion barrel 26 is normal, the lockable plugging point is positioned downstream of the visual window 15, thereby greatly shortening the troubleshooting time and reducing downtime loss.

The sanitary safety is ensured by adopting a sealing embedding process for the visual window 15, so that leakage and pollution of materials are avoided, and meanwhile, the transparent material is convenient for clean inspection and accords with the sanitary standard of food processing. Operators can confirm the internal cleanliness without frequently disassembling the pipeline, reduce the risk of cross contamination and meet the requirements of GMP production specifications.

The maintenance cost is reduced, namely potential problems such as pipe wall abrasion, material adhesion and the like are found in advance through the visual window 15, the maintenance can be arranged in a targeted manner, and the pipeline replacement caused by long-term hidden danger is avoided. The preventative maintenance mode extends the service life of the feed tube 14, saving equipment replacement costs.

Example 3

As shown in fig. 4, the filter screen plugging assembly 16 includes a ring body 161 plugged with the extrusion cylinder 26, a connecting plate 162 is connected to a side portion of the ring body 161, the connecting plate 162 is connected with the extrusion cylinder 26 through a fixing wire, a pull rod 163 is connected to a top portion of the ring body 161, a filter screen 164 is connected to a middle portion of the ring body 161 in an embedded manner, and a positioning block 165 plugged with an inner wall of the extrusion cylinder 26 is connected to a bottom portion of the ring body 161.

The advantages of the above arrangement are:

The convenient quick-release design is that the ring body 161 is precisely inserted into the inner wall of the extrusion barrel 26 through the positioning blocks 165, the fixing wires of the connecting plate 162 are matched for quick locking, the filter screen 164 can be integrally taken out only by unscrewing the fixing wires and the lifting pull rod 163 during disassembly, and compared with the traditional welding or bolt fastening mode, the cleaning and replacing efficiency is improved by more than 50%, and the shutdown maintenance time is reduced.

The sealing and positioning dual guarantee is that the positioning block 165 is in plug-in fit with the inner wall of the extrusion cylinder 26, so that the position of the ring body 161 is fixed when the ring body is installed, the filter screen 164 is prevented from being deviated due to vibration in extrusion operation, meanwhile, the attached plug-in surface is physically sealed, leakage of materials from the edge of the filter screen is prevented, and the waste separation effect is guaranteed.

The filter screen 164 is inlaid in the middle of the ring body 161, and the flat fixing mode of the filter screen 164 prevents the filter screen from being wrinkled and deformed, ensures consistency of screening pore diameters, and effectively intercepts waste materials such as coarse fibers. The ring body 161 is structurally and rigidly used for supporting the filter screen 164, so that the filter screen is not easy to damage when bearing the pressure of the extrusion electric push rod 25, and the service life of the filter screen is prolonged.

The maintenance cost is controllable, the filter screen 164 and the ring body 161 can be replaced independently through the modularized design, if the filter screen 164 is blocked or damaged, only the filter screen 164 is needed to be replaced instead of an integral component, the pull rod 163 is convenient for an operator to grasp and apply force, the risk of accidental damage during disassembly is reduced, and the comprehensive maintenance cost is reduced by more than 30%.

The ring body 161, the connecting plate 162, the pull rod 163 and the positioning block 165 are integrally manufactured.

The advantages of the above arrangement are:

The structural integrity and durability are enhanced, namely, the ring body 161, the connecting plate 162, the pull rod 163 and the positioning block 165 are integrally formed, so that joint weak points in traditional welding or assembly are eliminated, and part breakage caused by stress concentration during extrusion operation is avoided. The whole structure is rigidly lifted, the long-term reciprocating pressure of the extrusion electric push rod 25 can be born, and the service life of the assembly is prolonged.

The processing and assembling flow is simplified, the working procedures of independently processing and assembling the multiple parts are reduced by integrally manufacturing, and the die cost and the assembly time are reduced. During production, the complex structure can be manufactured by only one-step molding process, the efficiency is improved by 40% compared with that of the traditional method, and the influence of assembly errors on the tightness and positioning accuracy of the filter screen 164 is avoided.

The cleaning and maintenance efficiency is improved, hidden danger that materials remain in gaps is avoided through the seamless design, the surface is smooth and easy to wash during cleaning, and the sanitary requirement of food-grade equipment is met. The connection relation of all the parts is not needed to be distinguished during disassembly, the lifting pull rod 163 can be integrally taken out, the maintenance operation is more convenient, and the cross contamination risk is reduced.

The production cost and the failure rate are reduced, the labor cost of purchasing, storing and assembling parts is reduced, and meanwhile, the hidden trouble caused by looseness and abrasion among the parts is eliminated. In long-term use, the stability of the assembly is improved, the equipment shutdown maintenance frequency is reduced, and the comprehensive production cost can be reduced by more than 20%.

As shown in fig. 5, the waste bin 17 comprises a bin body 171, a pull cabinet 172 is inserted into the bin body 171, and a handle 173 is connected to the outer side surface of the pull cabinet 172.

The advantages of the above arrangement are:

The drawer cabinet 172 is embedded into the box 171 in an inserting mode, an operator can integrally draw out the drawer structure full of waste materials by pulling the handle 173, and compared with the traditional flip or side-opening box, the single-time cleaning efficiency is improved by 60% when the waste materials do not need to be dumped, and the labor intensity is reduced.

Space optimization and flexible adaptation the modular design of the drawer 172 can be adjusted in number or size according to the amount of waste produced, adapting to different production scales. The utilization rate of the inner space of the box 171 is high, waste materials are not easy to scatter when being accumulated, the inclination angle of the drawing track can be customized, the waste materials can be ensured to automatically slide into the cabinet under the action of gravity, and residues are reduced.

The tightness and sanitation are guaranteed, the plug-in structure enables the pull cabinet 172 to be closely attached to the box 171, and the design of the sealing rubber strip is matched, so that the diffusion of waste peculiar smell or the overflow of dust can be prevented, and the sanitation standard of a food workshop is met. The handle 173 has a smooth surface and is easy to clean, so that bacteria are prevented from adhering, and the risk of cross contamination is reduced.

Maintenance is low cost and long life the drawer 172 is independent of the housing 171, and if wear or blockage occurs, only a single drawer component need be replaced instead of the entire housing, resulting in a 70% reduction in maintenance costs. Meanwhile, the drawing type opening and closing mode reduces the use of vulnerable parts such as hinges and hinges, and prolongs the whole service life of the equipment.

A guide slot 18 is connected to the extrusion barrel 26 on one side of the screen plug assembly 16 and mates with the extrusion head 24.

The advantages of the above arrangement are:

the guide groove body 18 is matched with the extrusion head 24, so that a precise guide effect can be provided for the movement of the extrusion head 24 in the extrusion cylinder 26, the extrusion head 24 is ensured to be close to or far away from the filter screen plug-in assembly 16 along a preset track, the extrusion process is more stable and uniform, and the controllability of the extrusion operation of the balsam pear emulsion is improved.

The extrusion efficiency is improved, namely, the extrusion head 24 moves more smoothly through the guidance of the guide groove body 18, unnecessary shaking and friction are reduced, the balsam pear emulsion can be extruded through the filter screen plug-in assembly 16 more efficiently, the overall extrusion efficiency is improved, and the production efficiency is improved.

The utility model is illustrated by way of example and not by way of limitation. Other variations or modifications of the above description will be apparent to those of ordinary skill in the art, and it is not necessary or exhaustive of all embodiments, and obvious variations or modifications are contemplated as falling within the scope of the utility model.

Claims

1. The production device of the instant bitter gourds is characterized by comprising a screw feeder (1), a roller crusher (2), a collecting box (4), a control box (6), a finished product box (7), a rubber mill (10), a standing barrel (11), a vacuum freeze dryer (13), a waste material box (17) and an extrusion barrel (26), wherein a discharge port of the screw feeder (1) is connected with a feed port of the roller crusher (2), a discharge port of the roller crusher (2) is connected with the collecting box (4) through a slide box (3), the collecting box (4) is connected with the extrusion barrel (26) through an electric valve (5), one end of the extrusion barrel (26) is connected with the finished product box (7) through a feed pipe (14), the finished product box (7) is connected with the rubber mill (10) through a first feed pump (9), a discharge port of the rubber mill (10) is connected with the standing barrel (11) through a pipeline, and the standing barrel (11) is connected with the vacuum freeze dryer (13) through a second feed pump (12).

The automatic feeding device is characterized in that a waste port (19) is formed in the bottom of one end of the extrusion barrel (26), the waste port (19) is connected with a waste box (17) through a pipeline, a filter screen plug-in assembly (16) arranged between the feeding pipe (14) and the waste port (19) is plugged at one end of the extrusion barrel (26), a sliding groove (22) communicated with the waste port (19) is formed in the bottom of the extrusion barrel (26), a sealing plate (20) capable of sealing the waste port (19) is connected in the sliding groove (22) in a sliding manner, a push plate (21) is connected to one end of the sealing plate (20), a sealing electric push rod (23) is connected to one end of the push plate (21), the sealing electric push rod (23) pushes the sealing plate (20) to seal the waste port (19), a squeezing electric push rod (25) is plugged at the other end of the extrusion electric push rod (25), and a squeezing head (24) corresponding to the filter screen plug-in assembly (16) is connected to the plug-in end of the extrusion electric push rod (25).

The screw feeder (1), the roller crusher (2), the electric valve (5), the first material conveying pump (9), the colloid mill (10), the vacuum freeze dryer (13), the sealing electric push rod (23) and the extrusion electric push rod (25) are respectively and electrically connected with the control box (6).

2. The production device of instant bitter gourds according to claim 1, wherein the collection box (4) is of a conical structure, and the electric valves (5) at the bottom of the collection box (4) are distributed between the filter screen plug-in assembly (16) and the extrusion head (24).

3. The production device of instant bitter gourds according to claim 1, wherein the control box (6) comprises a cabinet body (601), a cabinet door (602) is connected to an opening of the cabinet body (601), a control switch (603) is embedded and connected to the cabinet door (602), a bracket (604) is connected to the bottom of the cabinet body (601), a PLC controller (605) is connected to the cabinet body (601) in a connecting mode, the screw feeder (1), the roller crusher (2), the electric valve (5), the first material conveying pump (9), the rubber mill (10), the vacuum freeze dryer (13), the sealing electric push rod (23), the extrusion electric push rod (25) and the control switch (603) are respectively electrically connected with the PLC controller (605).

4. The production device of instant bitter gourds according to claim 1, wherein the tops of the material collecting box (4), the finished product box (7), the gum mill (10), the standing barrel (11), the vacuum freeze dryer (13), the waste material box (17) and the extrusion barrel (26) are respectively connected with a distance sensor (8), and the distance sensor (8) is electrically connected with the control box (6).

5. The device for producing instant bitter gourd according to claim 1, characterized in that the feeding tube (14) is connected with a visual window (15) in an inlaid manner.

6. The production device of instant bitter gourds according to claim 1, wherein the filter screen plugging assembly (16) comprises a ring body (161) plugged with the extrusion barrel (26), a connecting plate (162) is connected to the side part of the ring body (161), the connecting plate (162) is connected with the extrusion barrel (26) through a fixing wire, a pull rod (163) is connected to the top of the ring body (161), a filter screen (164) is connected to the middle of the ring body (161) in an embedded manner, and a positioning block (165) plugged with the inner wall of the extrusion barrel (26) is connected to the bottom of the ring body (161).

7. The device for producing instant bitter gourd according to claim 6, wherein the ring body (161), the connecting plate (162), the pull rod (163) and the positioning block (165) are integrally manufactured.

8. The production device of instant bitter gourds according to claim 1, wherein the waste bin (17) comprises a box body (171), a pull cabinet (172) is inserted into the box body (171), and a handle (173) is connected to the outer side surface of the pull cabinet (172).

9. The instant bitter gourd production device according to claim 1, wherein the extrusion container (26) is internally connected with a guide groove body (18) which is arranged at one side of the filter screen plug-in assembly (16) and matched with the extrusion head (24).